05. imerys tsl sustainability expo

05. imerys tsl sustainability expo

1. IMERYS STEELCASTING INDIA Pvt. Ltd. ( Formarly Stollberg India Pvt. Ltd .) Sustainability Expo 2016 Bimal K. Sarkar 17th of June 2016

2. IMERYS STEELCASTING INDIA Pvt. Ltd. 1999 – Incorporated as a subsidiary of Stollberg GmbH, 2002 – Operation Started. 2004 - Acquisition of Stollberg by S&B Group . 2014 - New JV for Bentonite – Gimpex S&B India Pvt. Ltd. (50%) . 2015 - Acquisition of S&B by IMERYS 2 Accreditation Quality – ISO 9001:2008 in 2004 Environment - ISO 14001:2004 in 2007 Health & Safety - OHSAS - 18001:2007 in 2009

3. Our Approach & Commitment Health & Safety : Health & Safety is our priority, OHSAS 18001 : 2007 Certified Take 5 Serious 6 Human Rights We respect Human wrights in totality SA 8000 Certification Audit completed . Ethical Business We practice Employee code of conduct Supplier code and conduct Regular supplier evaluation / audit 3 Unique initiative of IMERYS group

4. Our Approach & Commitment Social Responsibility >2% of Net profit committed to CSR Involve in the area of Education and Skill development Support to destitute / orphanage Drinking water Health and hygiene of surrounding community Environment Committed to Protect environment & control pollution Minimize consumption of natural resources Generation of waste in our operational practice by reusing & recycling ISO 140001 : 2004 Certified ISO 50001 : 2011 (in process) Increased usage of industrial waste . (> 15 %) Reduction of waste generation by improving Yield Emission 2/3 rd of Statutes ZERO Process Discharge Logistic Optimization Reduced fuel consumption by optimizing truck loading Substituting import material with indigenous 4 Tree Plantation

5. Projects with TATA Steel 5 New Technology (Conservation of natural resources) Auto Flux feeder Reduce use of casting flux by 10% to 30% , (saves natural resources) Improve Steel quality upto 0.5% ( 0.1% improvement can save ~ 3500MT of natural resources / Yr. for 1.0 Mtpa ) Saving @ Rs . 2.4Cr / Yr . for 1.0 Mtpa with 0.1% Quality Improvement Manual Flux Feeding Auto Flux Feeding

6. Projects with TATA Steel New Technology Ladle SLAG Detection System Enhance steel cleanliness Consistently optimize yield vs. slag carryover Expand t undish sequence length Eliminate premature closing of ladles Reduce nozzle clogging Saving > Rs . 2 Cr for 1.0 MTPA Mold Oscillation Monitoring System Rapidly identify mold oscillator mechanical/control issues Prioritize maintenance of caster mold oscillators Compare oscillator performance in non casting and casting conditions Evaluate optimal casting practices Evaluate mold lubrication practices Saving > Rs . 1.8 Cr for 1.0 MTPA 6

7. Projects with TATA Steel Green Initiative Replacement of Cardboard box to Bulk bag packing Conservation of tree (“ A ton of recycled paper saves 12 trees ”) Elimination of paper packaging Replacement of One Cardboard box saves ~12 Kg of paper 1000 C. Box Replacement can Save 144 tree Source: http:// conservatree.org/learn/EnviroIssues/TreeStats.shtm l 7

8. Projects with TATA Steel New Product Development High speed product for Peritectic grade Speed up to 1.4 mtr / min Product for CSP caster for all range of speed Accutherm ST-SP/221-BG for Speed up to 7 mtr / min Product Evaluation for Skin Panel Grade Accutherm ST-SP/SLM 6-400 End cast powder To reduce the wastage of liquid metal towards end of casting 8

9. Sustainable Development Social responsibility Adaptation of Orphanage Home. We sponsor 50% of running cost Food and educational expenses in full. Providing educational aid like P.C Etc. Providing Computer Training 9

10. 10 THANKS Team IMERYS Steelcasting I ndia