1. Plant layout types- for Manufacturing Industry

Plant layouts and its importance in manufacturing Industry

1. W hat is la y out d e s i gn?

2. W h at i s l ayo u t des i g n? Layout i nvo l ves the re l at i ve pos i t i o n i n g of transformed resources w i th i n operat i ons and the al l o cat i on of task s , wh i ch to gether d i ctate the f l ow of transfor m ed reso u rces

3. W h a t a r e t h e B a s i c L a y o u t T y p e s ?

4. What a re the Ba s i c L a y out T ypes? Functional Layout Product Layout Fixed Position Layout Cell Layout

5. Fixed Position Layout Func t ion a l Layout Cell Layout Product Layout

6. Manufacturi ng process types Project precesses Jobb i n g processes Batch processes Mass processes F i xed Position Layout Functional Layout Cell Layout Product Layout Serv i ce process types Profess i onal serv i ces Serv i ce shops Mass serv i ces Continious processes LAYOUT TYPES – INDUSTRY CATEGORY

7. Used to assemble products that are too lar g e, bulky, or fra g i le to safe l y or effect i ve l y move to a locat i on for complet i on I n a fixed pos i t i on l ayout , personne l , supp l i e s , and equ i pment are brou g ht to the s i te where the product w i ll be assemb l e d , rather than the product be i ng moved thro u g h an assemb l y l i ne or set of assemb l y stat i ons Fixed Position Layout Product Layout Funct i onal I Layout Cell Layout

8. Fixed Pos i t i on Layout V ery h i gh product and m i x flex i bi li ty Product/customer not moved H i gh var i ety of tasks for staff Very h i gh un i t costs Schedu l ing space and act i v i t i es can be d i ff i cult FUNCTIONAL LAYOUT CELL LAYOUT PRODUCT LAYOUT

9. Layout FUNCTIONAL LAYOUT FIXED POSITON LAYOUT CELL LAYOUT PRODUCT LAYOUT

10. H i gh product and m i x flex i b i l i ty Relat i vely robust i n the case of d i srupt i ons Easy to superv i se Low util i zat i on Can have very h i g h W I P Complex flow FUNCTIONAL LAYOUT CELL LAYOUT PRODUCT LAYOUT FUNCTIONAL LAYOUT FIXED POSITON LAYOUT

11. Functiona l Layout Fixed Position L a yout Product Layout

12. Can be costly to rearran g e exist i ng layout Can need more space Can g i ve g ood compromise Fast throu g hp u t Group work can resu l t i n g ood mot i vat i on Funct i onal Layout F i xed Position Layout Pr o duct Layout

13. Comb i n i n g and w h i p p i ng Sugar-added color i ng Wra p p i ng a n d s h i p p i ng Deta i ling M o l d i ng Fixed Posit i on Layout Funct i onal I Layout Cell Layout

14. Fixed Pos i t i on Layout Funct i on a l Layout Low un i t costs for h i gh volume Opportu n i t i es for specializat i on of equ i pment Can have low mix flex i bil i ty Not very robust in the case of d i srupt i ons Work can be very repet i t i ve Cell Layout