100 ton per day dri plant details and some details of rolling mill.pptx

*must read.
1- all equipment details is available.
2-full process of how to material enter and dispatch .3- some bearing number is mention area wise .
4-equipment working principle is written .
5-this presentation only for grow knowledge .
thanking you........
regards.....
Dinesh naik
**
SOME DETAILS ABOUT ROLLING MILL ASSO . ......................................................................................................................................................................................................................................................................................................................................................
*must read.
1- all equipment details is available.
2-full process of how to material enter and dispatch .3- some bearing number is mention area wise .
4-equipment working principle is written .
5-this presentation only for grow knowledge .
thanking you........
regards.....
Dinesh naik

1. 100 TPD DRI SECTION

2. RMHS USE OF RAW MATERIAL AND PROCESS . COAL IRON DOLOMITE PRIMARY SCREEN CONVYOUR SECONDARY SCREEN CONVYOUR CRUSHER STOCK HOUSE PRIMARY SCREEN CONVYOUR CRUSHER CONVYOUR STOCK HOUSE WEIGH FEEDER CONVYOUR RALF KILN

3. VIBRATING SCREEN Function of screen:- Is used to sort materials at different stages of the crushing process and separation of the final product . V.S BEARING NUMBERS ACMA SERISE(BRASS CAGE) -TAPER BORE- ACMA SERISE(BRASS CAGE) -CYLINDRICAL BORE- 22318 KACMAW33 C4 23224 KACMAW33C4 22320 ACMAW33 C4 22322 ACMAW33 C4 22324 ACMAW33 C4 22326 ACMAW33 C4 22328 ACMAW33 C4 22330 ACMAW33 C4 22332 ACMAW33 C4

4. JAW CRUSHER AND ROLL CRUSHER Function of Crusher:- Crusher machines are used for crushing of a wide variety of materials in the mining, iron and steel, and quarry industries . BEARING SIZE COAL SECTION (ROLL / HAMMER CRUSHER) IRON SECTION (JAW CRUSHER) CYLINDRICAL BORE BRASS CAGE TAPERED BORE BRASS CAGE CYLINDRICAL BORE BRASS CAGE TAPERED BORE BRASS CAGE 22322 MBW33 C3 22322 KMBW33 C3 22319 MBW33 C3 22338 MBW33 C3 22340 MBW33 C3 22344 MBW33 C3 22352 MBW33 C3 23240 MBW33 C3 23244 MBW33 C3 ETC…. 22319 KMBW33 C3 22338 KMBW33 C3 22340 KMBW33 C3 22344 KMBW33 C3 22352 KMBW33 C3 23240 KMBW33 C3 23244 KMBW33 C3 ETC…. JAW CRUSHER ROLL CRUSHER OR HAMMER CRUSHER

5. BELT CONVEYOR Function of Conveyor :- A conveyor belt's function is to move objects from Point A to Point B with minimal effort (Using of Gear box) . DETAILS BEARING NUMBER P.BLOCK SIZE SLEEVE NUMBER. 22211 KMBW33 C3 22212 KMBW33 C3 22213 KMBW33 C3 22215 KMBW33 C3 22218 KMBW33 C3 22220 KMBW33 C3 22222 KMBW33 C3 22224 KMBW33 C3 22228 KMBW33 C3 22230 KMBW33 C3 22232 KMBW33 C3 SN 511 SN 512 SN 513 SN 515 SN 518 SN 520 SN 522 SN 524 SN 528 SN 530 SN 532 H 311 H 312 H 313 H 315 H 318 H 320 H 3122 H 3124 H 3128 H 3130 H 3132 Bend Pulley (P.BLOCK + BEARING + SLEEVE)

6. CONVEYOR GEAR BOX Function :- The main role of the gearbox is to speed or slow down the conveyor belt. It does so by controlling the amount of torque that is delivered. CONVEYOR GEAR BOX BEARING SIZE GEAR MOTOR GEAR BOX 6202-ZZ 6204-ZZ 6206-ZZ 6207-ZZ 6302-ZZ 6303-ZZ 6304-ZZ 6305-ZZ 6308-ZZ ETC… . 30209 A 30210 J2/Q 30214 J2/Q 30306 J2/Q 30312 J2/Q 31309 A 32006 A 32007 A 32008 A 32010 J2/Q 32211 J2/Q 32212 J2/Q 32213 J2/Q 32216 J2/Q 32218 J2/Q 33005 A ETC …..

7. WEIGH FEEDER Function :- The Weigh Feeder is a custom engineered equipment that finds application in continuous bulk proportioning of solids. BEARING SIZE UCF 204 D1 UCF 205 D1 UCF 206 D1 6204 - ZZ

8. RALF Function :- Rotary airlock feeders/ rotary airlock valves are used in pneumatic conveying systems, dust control equipment, and as volumetric feed-controls. Rotary airlock valves are also widely used as volumetric feeders for metering materials at precise flow rates from bins, hoppers, or silos onto conveying or processing systems. BEARING SIZE UCF 209 D1 UCF 210 D1

9. SHELLAIR FAN DRI SECtION FLOW CHART INLET KILN OUTLET SUPPORT ROLLER BEARING SUPPORT ROLLER BEARING THRUST ROLLER BEARING SUPPORT ROLLER BEARING SUPPORT ROLLER BEARING KILN WET SCRAPPER COOLER PRODUCT HOUSE ESP

10. KILN Function :- Rotary kiln is the primary equipment in sponge iron industry, which is used to reduce iron ore to metallic iron . Rotary kiln is widely used in cement and steel industries . BEARING DETAILS EQUIPMENT NAME BEARING SIZE SUPPORT ROLLER 23160 MBW33 C3 24160 MBW33 C3 PINION 23044 MBW33 C3 THRUST ROLLER GEAR BOX INPUT-33215 J2/Q 1 ST STAGE –HR 32318 A 2 ND STAGE-22326 CW33 C3 3 RD STAGE- NJ2332 EM1 C3 OUTPUT - SL19-3052 A C3

11. COOLER Function :- The water is sprayed on the cooler shell while the sponge iron travels inside the cooler and hence, the material gets cooled at outlet to 150°C while discharged on the product conveyor. The sponge iron along with un-burnt coal in the form of char comes out of the cooler. BEARING DETAILS EQUIPMENT NAME BEARING SIZE SUPPORT ROLLER 22230 MBW33 C3 PINION 23040 MBW33 C3 GEAR BOX INPUT-32306 J , 32309 J 1 ST STAGE – 33207 A 2 ND STAGE-32314 J 3 RD STAGE - 32318 J OUTPUT - SL 182936 BXL WATER TRAY COOLER SUPPORT ROLLER PINION

12. ESP ID FAN Function :- Induced draft fans (ID fans) are used in boilers and thermal oil heaters. Their primary purpose is to extract air from the system and create negative pressure. They are located at the outlet of the boiler system, and they provide tremendous value from an energy efficiency perspective. DETAILS BEARING NUMBER P.BLOCK SIZE SLEEVE NUMBER. 22220 KMBW33 C3 22222 KMBW33 C3 22224 KMBW33 C3 22226 KMBW33 C3 22232 KMBW33 C3 ETC……… SN 520 SN 522 SN 524 SN 526 SN 532 H 320 H 3122 H 3124 H 3126 H 3132

13. MATERIAL DISPATCH PROCESS COOLER OUTLET CONVEYOR PRODUCT HOUSE MAGNET SEPARATOR LUMPS SCREEN FINES MAGNET SEPARATOR BNK-1 MAG CHARCOAL MAG CHARCOAL BNK-4 BNK-3 BNK-2 MATERIAL DISPATCH (LOADING POINT)

14. PRODUCT HOUSE CONVEYOR BEARINGS DETAILS HOUSING AND BEARING DETAILS BEARING NUMBER P.BLOCK SIZE SLEEVE NUMBER. 22209 KMBW33 C3 22210 KMBW33 C3 22211 KMBW33 C3 SN 509 SN 510 SN 511 H 309 H 310 H 311

15. THANKING YOU

16. THANKING YOU

17. ANY QUARY….

18. PRESENTATION BY.. DINESH NAIK