1988 polaris indy 400 snowmobile service repair manual

service repair manual download

1. CHAPTER 1
MODELS AND PECIFICATIONS
Model Identification (1985) ................................................... 1.1
1985 Models ............................................................ 1.2-1.3
Model Identification (1986)
................................................... 1.4
1986 Models
............................................................ 1 .5-1.6
Model Identification (1987)
................................................... 1.7
1987 Models
............................................................ 1 .8-1.9
Model Identification (1988)
.................................................. 1.10
1988 Models
.......................................................... 1.11-1.12
Model
Identification (1989) .................................................. 1.13
1 989 Models ..
........................................................ 1 .14-1 .16
Mod
el Identification (1990) .................................................. 1.17
I
1990 Models .......................................................... 1 .18-1 .20
Model
Identification (1991) .................................................. 1.21 ~
1991 Models .......................................................... 1.22-1 .24
Model Identification (1992)
.................................................. 1.25
1992 Mode
ls .......................................................... 1.26-1 .29
Model
Identification (1993) .................................................. 1.30
1993 Models
.......................................................... 1.31-1.35
Model Identification (1994)
.................................................. 1.36
1994 Models
.......................................................... 1.37-1.42
Model Identification (1995) ...
.............................. ____ . . . . . . . . . . . .. 1.43
1995 Models
.......................................................... 1.44-1.49
8/94

2. MODELS AND SPECIFICATIONS
1985 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Refer to the first digits in the serial number
for proper identification:
FIRST DIGITS MODEL YEAR
12 1985
1985 MODEL DESIGNATION
YEAR DESIGNATION --------;=:;=::l;I:--:;-, ENGINE DESIGNATION
I 0 8 51 0 9 1 7
MODEL DESIGNATION __________ -----'
1985
MODEL DESIGNATION
NUMBERS (Chassis) .
07 -Indy Trail, 400, 600
08 -Indy 600 SE
09 -Star
13-SS
14 -LongTrack
1985
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-Single
FC
43 -EC44-2PM-2100-Twin FC
49 -EC44-2PM-Tw in FC
57 -EC60PL-02-Three LC
59 -EC40PL-02-Tw in LC
MODEL. NUMBER MACHINE DESCRIPTION MODEL NUMBER MACHINE
DESCRIPTION
0850927
0851349
0850743
0850759
Star 244cc Single FC
SS 432cc Twin
FC
Indy Trail 432cc Twin FC
Indy 400. 398cc Twin
LC
0850757
0850847
0851449
Indy 600 596cc Three LC
Indy 600 SE 597cc Three LC
LongTrack 432cc Twin FC
MODEL NO. MADE IN U.S.A. POLRRIS
PATENT NOTICE
SERIAL NO.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S.
FEDERAL AND S ,ATE REr'l
1I1REMENTS AND
CANADIAN FEDERAL
MC-- o-ilCLE STANDARDS
IN EFFECT ON THE DATE C, J FACTURE.
MFD.
DATE:
MId. by Polaris Industries L.P.
in Roseau, MN under one or more of the following patents:
U.S, Patents 3,605
,511 3,533,662 3,613,811
3,580,647 3,613
,810 3,605,510
3,483,766 3,545,821 3,525,412
Patented Canada 662,491n1 883,694n1
Canadian
Rd, 34,573n1 34,572171
3,867,991
4,793,950
5,
038,881
864,394n1
1,227,823/87
7072133
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
The machine model and serial number identification decal is located
on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed
on the decal.
Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
1.1 8/94
"

3. MODELS AND SPECIFICATIONS
1985 Model Identification
600SE
0850857
Engine Type
LC Triple
Displacement (cc) 597
Bore x Stroke (mm) 65 x 60
CarburetionlThrottle Body 3 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition
COl
Alternator Output 12V 120W
Length (in./cm.) 1 06.25/269.7
Width (in./cm.)
41.62/105.6
Height (in./cm.) 31.5/79.9
Ski Stance (in./cm.) 36.5/92.7
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm
.) 121/307.1
Fuel Capacity (U.S. gal./lmp. gal./liters) 7/5.8/26.5
Recommended Fuel 88 Octane Min.
Front Suspension Coil Spring IFS
Chrome Trailing Arms
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights Temp
Electric Start N/A
Handwarmers Option
Two-Up Seat N/A
Backrest N/A
Storage Rack Option
Tow Hitch Option
8/94
1.2
600
0850757
LC Triple
597
65 x 60
3 Mikuni
VM38SS Slide
Standard
COl
12V 120W
106.25/269.7
41.62/105.6
31.5/79.9
36.5/92.7
15/38.1
121/307.1
7/5.8/26.5
88 Octane Min.
Coil Spring IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
Temp
·N/A
Option
N/A
N/A
Option
Option
400 Long Track
0850759 0851449
LC Twin Fan Cooled Twin
398 432
65 x 60 67.62 x 60
2 Mikuni 1 Mikuni
VM34SS Slide VM30SS Slide
Standard Standard
COl COl
12V 120W 12V 120W
106.25/269.7 120.25/305.2
41 .62/105.6 40/101.5
31.5/79.9 33/83.7
36.5/92.7 31/78.7
15/38.1 15/38.1
121/307
.1 148/375.6
7/5.8/26.5 5.4/4.5/20
88 Octane Min. 88 Octane Min.
Coil Spring IFS Mono Leaf
Liquid Cooled Mechanical Disc
Hydraulic Disc
Rear of Seat Rear of Seat
Storage Rack
Standard Standard
Standard Option
o
Standard Standa rd
Temp N/A
N/A N/A
Option Option
N/A N/A
N/A N/A
Option Standard
Option Standard

4. r
Engine Type
Displacement (cc)
Bore x Stroke (mm)
Carl;>uretionfThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in.!cm
.)
Width (in.!cm.)
Height (in.!cm.)
Ski Stance (in.!cm.)
Track Width (in.!cm
.)
Track Length Overall (in.!cm.)
Fuel Capacity (U.S. gal.llmp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
G
Trip Odometer
Accessory Lights
Electric Start
Handwarmers
Two-Up Seat
Back
rest
Storage Rack
Tow Hitch
1.3
MODELS AND SPECIFICA TIONS
1985 Model Identifica
tion
. ~.
Indy Tra il SS Star
0850743 0851349 0850927
Fan Cooled Twin Fan Cooled Twin Fan Cooled Single
432 432 244
67.62 x 60 67.72 x 60 72 x 60
1 Mikuni 1 Mikuni 1 Mikuni
VM34SS Slide VM34SS Slide VM30SS Slide
Standard Standard Standard
COl
COl COl
12V 120W 12V 120W 12V 100W
106.25/269.7 102 /258.9 102/ 258.9
41.62/105.6 40/101.5 40 /101.5
31.5/83.7
33/83.7 33/83.7
36.5/92.7
31/78.7 31/78.7
15/38.1 15/38.1 15/38.1
121/307.1 120/304.6 108/274.1
7/5.8/26.5 6.8/5.
7/25.7 5.414.5 120
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spring IFS Mono Leaf Mono Leaf
Hydraulic Disc Mechanical Disc Mechanical Disc
Rear of Seat Rear of Seat Rear of Seat
Standard Standard Option
Standard Standard Option
Standard Standard Option
N/A N/A N/A
Option Option N/A
Standard Option N/A
N/A N/A
N/A
N/A N/A N/A
Option N/A N/A
Option Option Option
8/94

5. MODELS AND SPECIFICATIONS
·1986 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine seri al number may be used as an aid in identifying machine model year. Referto the first digits in the serial number
for proper identification:
FIRST DIGITS
12
13
MODEL YEAR
1985
1986
1986 MODEL DESIGNATION
YEAR DESIGNATIONI----- ----;=::;::=lI:---=1 ENGINE DESIGNATION
I 0 8 61 0 9 1 7
MODEL DESIGNATION __________ ---'1
1986
MODEL DESIGNATION
NUMBERS (Chassis)
07 -Indy Trail, 400, 600
08 -Indy 600
LE
09 -Star/Sprint 340 (ES)
13 -SS
14 -LongTrack
MODEL NO.
SERIAL NO.
1986
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-Single FC
31 -EC34-2PM-01-Twin FC (ES)
33 -EC34-2PM-02-Twin FC
49 -EC44-2PM-5100-Twin
FC
57 -EC60PL-02-Triple LC
1986
ENGINE DESIGNATION
NUMBERS
59 -EC40PL-02-Twin LC
61 -EC50PM-01-Twin FC
MADE IN U.S.A. PDLRRIS
PATENT NOTICE
Mfd. by Polaris Industries L.P.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE.
in Roseau. MN under one or more of the following patents:
U.
S. Patents 3.605. 511 3.533.662 3,613, 811
3,580.647 3,613,810 3,605,510
3,483,766 3,545,
821 3,525,412
Patented Canada
882,491171 883,694171
Canadian Rd. 34,573171 34,572171
MFD. DATE:
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
3,867,991
4,793,950
5,038,881
864,394171
1,227,823187
7072133
The machine model and seri al number identification decal is located on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed
on the decal.
Whenever corresponding about
an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
8/94 1.4
,
,
o

6. 600 LE
0860857
Engine Type LC Triple
Displacement (cc) 597
Bore x Stroke (mm) 65 x 60
CarburetionfThrottle Body 3 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 120W
Length (in./cm.) 106.25/269.7
Width (in./cm.) 41.62/105.6
Height (in./cm.) 31.5/79.9
Ski Stance (in./cm.) 36.5/92.7
Track Width
(in./cm.) 15/38.1
Track Length Overall (in./cm.) 121/307.1
Fu
el Capacity (U.S. gaL/Imp. gaL/liters) 7/5.8/26.5
Recommended Fuel 88 Octane Mi
n.
Front Suspension Coil Spring IFS
Chrome Trailing Arm
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
--
Accesso ry Lights Temp
Elect
ric Start N/A
Handwarmers Option
Two-Up Seat N/A
Backrest N/A
Storage Rack Option
Tow Hitch Option
1.5
MODELS AND SPECIFICATIONS
1986 Model Identification
600 400 Long Track
0860757 0860759 0861449
LC Triple
LC Twin Fan Cooled Twin
597 398 432
65 x 60 65 x 60 66.72 x 60
3 Mikuni 2 Mikuni 1 Mikuni
VM38SS Slide VM34SS Slide VM30SS Slide
Standard Standard Standard
COl COl COl
12V 120W 12V 120W 12V 120W
106.25/269.7 106.25/269.7 120.25/305.2
41.62/105.6 41.62/105.6 40/101.5
31.5/79.9
31.5/79.9 33/83.7
36.5/92.7 36.5/92.7 31/78.7
15/38.1 15/38.1 15/38.1
121/307.1 121/307.1 148/375.6
7/5.8/26.5 7/5.8/26.5 7.5/6.2/28
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spring IFS Coil Spring I
FS Mono Leaf
Liquid Cooled Liquid Cooled Mechanical Disc
Hydraulic Disc Hydraulic Disc
Rear of Seat
Rear of Seat Rear of Seat
Storage Rack
Standard Standard Standard
Standard Standard Option
Standard Standard Standard
Temp Temp N/A
N/A N/A N/A
Option Option Option
N/A N/A N/A
N/A N/A N/A
Option Option Standard
Option Option Standard
8/94

7. MODELS AND SPECIFICATIONS
1986 Model Identification
Indy Trail SS
0860761 0861349
Engine Type Fan Cooled Twin Fan Cooled Twin
Displacement (cc) 488 432
Bore x Stroke (mm) 72 x 60 67.72 x 60
CarburetionfThrottle 2 Mikuni 1 Mikuni
Body VM34SS Slide VM34SS Slide
Oil Injected Standard Standard
Ignition COl COl
Alternator Output 12V 120W 12V 120W
Length (in./cm.)
106.25/269.7 102/258.9
Width (in./cm.) 41.62/105.6 40/101.5
Height (in./cm.) 31.5/79.9 33/83.7
Ski Stance (in./cm.) 36.5/92.7 31/78.7
Track Width (in./cm.) 15/38.1
15/38.1
Track Length Overall 121/307.1 120/304.6
(in./cm.)
Fuel Capacity (U.S.
7/5.8/26.5 7.5/6.2/28
gal./lmp. gal./liters)
Recommended Fuel 88 Octane Min. 88 Octane Min.
Front Suspension Coil Spring IFS Mono Leaf
Brake Type Hydraulic Disc Mechanical Disc
Storage Rear of Seat Rear of Seat
Speedometer Standard Standard
Tachometer Standard Standard
Trip Odometer Standard Standard
Accessory Lights
N/A N/A
Electric Start Option Option
Handwarmers Standard Option
Two-Up Seat
N/A N/A
Backrest N/A N/A
Storage Rack Option N/A
Tow Hitch Option Option
8/94
1.6
o
Sprint Sprint ES Star
0860933 0860931 0860927
Fan Cooled Twin Fan Cooled Twin Fan Cooled Single
339 339 244
62 x 55.6 62 x 55.6 72 x 60
2 Mikuni 2 Mikuni 1 Mikuni
VM30SS Slide VM30SS Slide VM30SS Slide
Standard Standard Standard
COl COl
COl
12V 120W 12V 120W 12V 100W
102/258.9 102/258.9 102/258.9
40/101.5
40/101.5 40/101.5
33/83.7 33/83.7 33/83.7
31/78.7 31/78.7 31/78.7
15/38.1
15/38.1 15/38.1
108/274.1 108/274.1 108/274.1
5.414.5120 5.4/4.5/20 5.4/4.5/20
88 Octane Min. 88 Octane Min. 88 Octane Min.
Mono Leaf Mono Leaf Mono Leaf
Mechanical Disc Mechanical Disc Mechanical Disc
Rear of Seat Rear of Seat Rear of Seat
Option Standard Option
Option Standard Option
Option Standard Option
N/A N/A N/A
N/A
Standard N/A
Option Option N/A
N/A N/A N/A
N/A
N/A N/A
N/A N/A N/A
Option Option Option

8. MODELS AND SPECIFICATIONS
1987 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Referto the first digits in the serial number
for proper identification:
FIRST DIGITS
12
13
14
MODEL YEAR
1985
1986
1987
1987 MODEL DESIGNATION
YEAR DESIGNATIONI ---------,:=:;:::J,I:--::l ENGINE DESIGNATION
I 0 8 71 0 9 1 7
MODEL DESIGNATION __________ ----'
1987
MODEL DESIGNATION
NUMBERS (Chassis)
09 -Star/Sprint 340 (ES)
10-StarTrak
1987
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-Single FC
1987
ENGINE DESIGNATION
NUMBERS
59 -EC40PL-02-Twin
LC
61 -EC50PM-01-Twin FC
14 -LongTrack
31 -EC34-2PM-02-Twin FC ES
33 -EC34-2PM-01-03-Twin FC
49 -EC44-2PM-5100-Twin
FC
57 -EC60PL-02-Triple LC
62 -EC50PM-02-Twin FC ES
15 -Long Track RLR
04 -Indy Sport
05
-Indy 133 SKS
07 -Indy Tra
il, 400, 600
MODEL NO. MADE IN U.S.A. PDLRRIS
PATENT NOTICE
SERIAL NO.
THIS VEHICLE CONFORMS TO ALL APPLICABLE
u.s.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE .
MFD. DATE:
Mfd. by Polaris Industries loP.
in Roseau. MN under one or more of the following patents:
U.S. Patents 3.605.511 3.533.
662 3.613.811
3.580.647 3.613.810 3.605.510
3.483.766 3.545.821 3.525.412
Patented Canada
882,491171 883.694f71
Canadian
Rd. 34.573f71 34.572f71
These numbers shou ld be referred to in any correspondence regarding warran ty, service or replacement parts.
3.867.991
4.793.950
5.038.881
864.394171
1.227.823/ 87
7072133
The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed
on the deca l.
Whenever cor responding about an engine it is important that the engine mod el and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
1.7 8/94

9. MODELS AND SPECIFICATIONS
19
87 Model Identification
Engine Type
Displacement (cc)
Bore x Stroke (mm)
CarburetionlThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in.lcm.)
Width (in.lcm.)
Height (in.lcm.)
Ski Stance (in.lcm.)
Track Width (in./cm.)
Track Length Overall (in./cm.)
Fuel Capacity (U.S. gal./lmp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
Trip Odometer
Accessory Lights
Electric Start
Handwarmers
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
8/94
Indy 600
0870757
LC Triple
597
65 x 60
3 Mikuni
VM38SS Slide
Standard
COl
12V 120W
109/276.6
41.62/105.6
33/83.7
36.5/92.7
15/38.1
121/307.1
7/5.8/26.5
88 Octane Min.
Coil Spring IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
Temp
N/A
Option
N/A
N/A
Option
Option
1.8
Indy 400
400SKS
0870759
0870559
LCTwin
398
65 x 60
2 Mikuni
VM34SS Slide
Standard
COl
12V 120W
109/276.6
113/286.8 SKS
41.62/105.6
33/83.7
36.5/92.7
15/38.1
121/307.1
133.5/338.8
7/5.8/26.5
88 Octane Min.
Coil Spring IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
Temp
N/A
Option
N/A
N/A
Option
Option
Indy Trail Long Track
Tra
il ES I SKS LTR
0870761 0871449
0870762/0870561 0871549
Fan Cooled Twin Fan Cooled Twin
488 432
72 x 60 67.72 x 60
2 Mikuni 1 Mikuni
VM34SS Slide VM30SS Slide
Standard Standard
COl COl
12V 120W 12V 120W
109/276.6 120.25/305.2
.,
113/286.8 SKS
41 .62/105.6 40/101.5
33/83.7 33/83.7.
36.5/92.7 31/78.7
15/38.1 15/38.1
121/307.1 148/375.6
133.5/338.8
7/5.8/26.5 7.5/6.2/28
88 Octane Min. 88 Octane Min.
Coil Spring IFS Mono Leaf
Hydraulic Disc Mechanical Disc
Rear of Seat Rear of Seat
Standard Standard
Standard Option
Standard Standard
N/A N/A
Option N/A
Standard ES
Standard Option
N/A N/A
N/A N/A
Option Standard
Option Standard

10. Indy Sport
0870433
Engine Type Fan Cooled Twin
Displacement (cc) 339
Bore x Stroke (mm) 62 x 55.6
CarburetionlThrottle Body 2 Mikuni
VM30SS Slide
O
il Injected Standard
Ignition COl
Alternator Output 12V 120W
Length (in./cm.) 109/276.6
Wid1h (in./cm.) 41.62/105.6
Height
(in./cm.) 33/83.7
Ski Stance (in./cm
.) 36.5/92.7
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm.) 121/307.1
Fuel Capacity
(U.S. gaL/Imp. gal./liters) 7/5.8/26.5
Recommended Fuel 88 Octane Min.
Front Suspension Coil Spring IFS
Brake Type Liquid Cooled
Hydraulic Disc
c
Storage Rear of Seat
Speedometer Standard
Tachometer Option
Trip Odometer Standard
Accessory Lights N/A
Electric Start Option
Handwarmers Option
Two-Up Seat N/A
Backrest N/A
Storage Rack Option
Tow Hitch Option
1.9
MODELS AND SPECIFICATIONS
1987 Model Identification
Sprint Star Star Trak
Sprint ES
08"10933 0870927 0871027
0870931
Fan Cooled Twin Fan Cooled Single Fan Cooled Single
339 244 244
62 x 55.6 72 x 60 72 x 60
2 Mikuni 1 Mikuni 1 Mikuni
VM30SS Slide VM30SS Slide VM30SS Slide
Standard Standard Standard
COl COl COl
12V 120W 12V 100W 12V 100W
1021258.9 102/258.9 109/276.9
40/101.5 40/101.5 40/101.5
33/83.7 33/83.7 34/86.3
31/78.7 31/78.7 31/78.7
15/
38.1 15/38.1 15/38.1
108/274.1 108/274.1 133.5/338.9
5.4/4.5/20 5.4/4.5/20
7.5/6. 2128
88 Octane Min. 88 Octane Min. 88 Octane Min.
Mono Leaf Mono Leaf Mono Leaf
Mechanical Disc Mechanical Disc Mechanical Disc
Rear of Seat Rear of Seat Rear of Seat
Option Sprint Option Standard
Standard
ES
Option Sprint Option Standard
Standard ES
Option Sprint Option Standard
Standard
ES
N/A N/A N/A
Sprint
ES Only N/A N/A
Option N/A N/A
N/A N/A N/A
N/A N/A N/A
N/A N/A Standard
Option Option Option
8/94
,

11. MODELS AND SPECIFICATIONS
1988 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Referto the first digits in the serial number
for proper identification:
FIRST DIGITS
12
13
14
15
MODEL YEAR
1985
1986
1987
1988
1988 MODEL DESIGNATION
YEAR DESIGNATIONI------- -;:::==ll ~ ENGINE DESIGNATION
I 0 8 81 0 9 1 7
MODEL DESIGNATION ________ _ ---.JI
1988
MODEL DESIGNATION
NUMBERS (Chassis)
09 -Star/Sprint (ES)
10 -StarTrak
15 -Long Track RLR
04 -Indy Sport
05 -Indy 133 SKS
06 -Indy Trail SP
07 -Indy Trail, 400, 650
MODEL NO.
SERIAL NO.
1988
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-Single FC
31 -EC34-2PM-02-Twin FC ES
33 -EC34-2PM-01-03-Twin FC
49 -EC44-2PM-4100-Twin FC
58 -EC65PL-01-Triple LC
1988
ENGINE DESIGNATION
NUMBERS
59 -EC40PL-02-Twin LC
61 -EC50PM-01-Tw in FC
62 -EC50PM-02-Twin FC ES
MADE IN U.S.A. PDLRRIS
PATENT NOTICE
Mfd. by Polaris Industries L.P.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE.
in Roseau, MN under one or more of the following patents:
U.S. Patents 3,605. 511 3,533.662 3.613,811
3,580,647 3,613,810 3.605.510
3,483.766 3.545.
821 3.525,412
Patented Canada
882.491171 883, 694171
Canadian Rd. 34,573171 34,572171
MFD. DATE:
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
3,867,991
4,793,950
5,038,
881
864,39417t
1,227,82
3187
7072133
The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed on the decal.
Whenever corresponding about
an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
8/94 1.10
o

12. Indy 650
Indy 650 SKS
0880758
0880558
Engine
Type LC Triple
Displacement (cc) 648
Bo
re x Stroke (mm) 67.72 x 60
CarburetionlThrottle Body 3 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 120W
Length (in./cm.)
106.25/269.9
113/287
SKS
Width
(in./cm.) 41.62/105.7
Height (in./cm.) 42/106.7
Ski Stance (in./cm.) 36.5/92.7
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm.) 120.96/307.2
133.56/339
.2 SKS
Fuel Capacity
(U.S. gal./lmp. gal./liters) 7.3/6.1/27.7
Recommended Fuel 88 Octane Min.
o
Front Suspension Coil Spring IFS
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights HighTemp Ind.
Electric Start
N/A
Handwarmers Option
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
1.11
MODELS AND SPECIFICATIONS
1988 Model Identification
Indy 400 Indy 400 Indy Trail, SP
400SKS Classic Deluxe, ES,
SKS
0880759 0880859 0880761/08806611
0880559 0880262/08807621
0880561
LCTwin LC Twin Fan Cooled Twin
398 398 488
65 x 60 65 x 60 72 x 60
2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide VM34SS Slide
Standard Standard Standard
COl COl COl
12V 120W 12V 120W 12V 120W
106.25/269.9 106.25/269.9 106. 25/269.9
113/287
SKS 113/287 SKS
41.62/105.7 41.62/105.7 41.62/105.7
43.12/109.5
SP
42/106.7 42/106.7 42/106.7
36.5/92.7 36.5/92.7 36.5/92.7
38
/96.5 SP
15/38.1 15/38.1 15/38.1
120.96/307.2 120.96/307.2 121/307.1
133.56/339.2
SKS 133.56/339.2 SKS
7.3/6.1/27.7 7 .3/6.1/27.7 7.3/6.1/27.7
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spring
IFS Coil Spring IFS Coil Spring IFS
Hydraulic Disc Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat
Standard Standard Standard
Standard Standard Standard
Standard Standard Standard
High Temp Ind. Standard
N/A
N/A
Standard Option
Standard ESIDel
Option Standa
rd Standard
Option Option Option
Standard Deluxe
Option Option Option
Standard Deluxe
Option Option Option
Option Option Option
8/94

13. MODELS AND SPECIFICATIONS
1988 Model Identification
Indy Sport Sprint
0880433 0880931
Engine Type Fan Cooled Twin Fan Cooled Twin
Displacement (cc) 339 339
Bore x Stroke (mm) 62 x 55.6 62 x 55.6
CarburetionfThrottle 2 Mikuni 2 Mikuni
Body VM30SS Slide VM30SS Slide
Oil Injected Standard Standard
Ignition COl COl
Alternator Output 12V 120W 12V 120W
Length (in.!cm.)
106.25/269.9 1021259.1
Width (in.!cm.) 41 .621105.7 40/101.6
Height (in.!cm.) 42/106.7 44.5/113
Ski Stance (in.!cm.) 36.5/92.7 31/78.7
Track Width (in.!cm.)
15/38.1 15/38.1
Track Length Overall 120.96/307.2 108/274.3
(in.!cm.)
Fuel Capacity
(U.S. 7.3/6.1/27.7 7.5/6. 2128.1
gal./lmp. gal./liters)
Recommended Fuel 88 Octane Min. 88 Octane Min.
Front Suspension Coil Spring IFS Mono Leaf
Brake Type Hydraulic Disc Mechanical Disc
Storage Rear of Seat Rear of Seat
Speedometer Standard Standard
Tachometer Option Option
Trip Odometer Standard
N/A
Accessory Lights N/A N/A
Electric Start Option N/A
Handwarmers Option Option
Two-Up Seat
N/A N/A
Backrest N/A N/A
Storage Rack Option Option
Tow Hitch Option Option
Star
0880927
Fan Cooled Single
244
72 x 60
1 Mikuni
VM30SS Slide
Standard
COl
12V 100W
102/259.1
40/101.6
44.5/113
31/78.7
15/38.1
108/274.3
7.5/6.2128.1
88 Octane Min.
Mono Leaf
Mechanical Disc
Rear of Seat
Option
Option
N/A
N/A
N/A
N/A
N/A
N/A
Option
Option
8/94 1.12
Long Track Star Trak
Reverse
0881549 0881027
Fan Cooled Twin Fan Cooled Single
432 244
67.72 x 60 72 x 60
2 Mikuni 1 Mikuni
VM34SS Slide VM30SS Slide
Standard Standard
COl COl
12V 120W 12V 100W
120.5/306.1 109/276.9 o
40/101.6 40/101.6
44.5/113
44.51113
31/78.7
31/78.7
15/38.1 15/38.1
148/376 133/337.8
7.5/6.2/28.1 7.5/6.2/28.1
88 Octane Min. 88 Octane Min.
Mono Leaf Mono Leaf
Mechanical Disc Mechanical Disc
Rack/Rear of Seat Rack/Rear of Seat
Standard Standard
Option Option
o
N/A N/A
Neutral Ind. N/A
N/A
N/A
Option N/A
N/A
N/A
N/A N/A
Standard Standard
Standard Option

14. o
MODELS AND SPECIFICATIONS
1989 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Referto the first digits in the serial number
for proper identification:
FIRST DIGITS
12
13
14
15
16
MODEL YEAR
1985
1986
1987
1988
1989
1989 MODEL DESIGNATION
YEAR DESIGNATION -----------;:=;:::J I~ ENGINE DESIGNATION
I 0 8 91 0 9 1 7
MODEL DESIGNATION _ ________ _ -'1
1989
MODEL DESIGNATION
NUMBERS (Chassis)
09 -Star/Sprint (ES)
10-StarTrak
1989
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-Single FC
1989
ENGINE DESIGNATION
NUMBE
RS
59 -EC40PL-02-Twin LC
61 -EC50PM- 01-Twin FC
15 -LongTrak LTR
01 -Indy Trail SuperTrak
02 -Indy Trail Deluxe
31 -EC34-2PM-02-Twin FC ES
33 -EC34-2PM-01-03-Twin FC
49 -EC44-2PM-4100-Twin FC
58 -EC65PL-01-Triple LC
62 -EC50PM-02-Twin FC ES
64 -EC50PL-01-Twin LC
04 -Indy Sport
05 -Indy 133 SKS
06 -Indy Trail SP
07 -Indy 440, 500, 650
08 -Indy 500 Classic
24 Indy Sport GT
65 -EC50PL-02-Twin
LC ES
MODEL NO. MADE IN U.S.A. PCLRRIS
PATENT NOTICE
SERIAL NO.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U
.S.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR
VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE.
MFD. DATE:
Mfd. by Polaris Industries L.P.
in Roseau, MN under one or more of the following patents:
U.S. Patents 3,605,51t 3,533,662 3,6t3,811
3,580,647 3,613,810 3,605,510
3,483,766 3,545,821 3,525,412
Patented Canada 882,491171 883.694171
Canadian Rd. 34,573171 34, 572171
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
3,867, 991
4,793,950
5,038,881
864,39417t
1,227,823/87
7072133
The machine model and seri al number ident ification decal is located on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model
number is embossed on the decal.
Whenever corresponding about
an engine it is important that the engine model and serial numbers be ca lled out. Laser
engraved model and seri
al numbers are located on the crankcase (intake s ide).
1.13 8/94

15. MODELS AND SPECIFICATIONS
1989 Model Identification
Engine Type
Displacement (cc)
Bore x Stroke (mm)
CarburetionfThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in./cm.)
Width (in./cm.)
Height (in./cm.)
Ski Stance (in./cm
.)
Track Width (in./cm.)
Track Length Overall (in./cm.)
Fuel Capacity (U.S. gal.llmp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
Trip Odometer
Accessory Lights
Electric Start
Handwarmers
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
8/94
Indy 650
Indy 650 SKS
0890758
0890558
LC Triple
648
67.72 x 60
3 Mikuni
VM38SS Slide
Standard
COl
12V 120W
106.25/269.9
113/287 SKS
41.62/105.7
44/111.8
36.5/92.7
15/3
8.1
120.96/307.2
133.56/33
9.2 SKS
7.3/
6.1/27.7
88 Octane Min.
Coil Spring IFS
Liquid Coo led
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
High Temp Ind.
N/A
Standard
Option
Option
Option
Option
1.14
Indy 500
500SKS
0890764
0890564
LCTwin
488
72 x 60
2 Mikuni
VM38SS Slide
Standard
COl
12V 120W
106.25/269.9
113/287 SKS
41.62/105.7
44/111.8
36.5/92.7
15/38.1
120.96/307.2
133.56/339.2 SKS
7.3/6.1/27.7
88 Octane Min.
Coil Spring IFS
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
High Temp Ind.
N/A
Option
Option
Option
Option
Option
Indy 500 Indy 500 SP
)
Classic
0890865 0890664
L
CTwin LCTwin
488 488
72 x 60 72 x 60
2 Mikuni 2 Mikuni
VM38SS Slide VM38SS S
lide
Standard Standard
COl COl
12V 120W 12V 120W
106.25/269.9 106.25/269.9
41.62/105.7 43.12/109.5
44/111.8 42/106.7
36.5/92.7 38/96.5
15/38.1 15/
38.1
120.96/307.2 120.96/307.2
7.3/6.1/27.7 7.3/
6.1/27.7
88 Octane Min. 88 Octane Min.
Co
il Spring IFS Coil Spring IFS
Hydraulic Disc Hydraulic Disc
Rear of Seat Rear
of Seat
Standard Standard
Standard Standard
o
Standard Standard
Standard N/A
Standard N/A
Standard Option
Option Option
Option Option
Option Option
Option Option

16. Indy 400 Indy Trail, SP
Deluxe, ES,
SKS
0890759 0890761/0890661/
0890262/0890762/
0890561
Engine Type
LCTwin Fan Cooled Twin
Displacement (cc) 398 488
Bore x Stroke (mm) 65 x 60 72 x 60
CarburetionlThrottle Body 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS S
lide
Oil Injected Standard Standard
Ignition CDI CDI
Alternator Output 12V 120W 12V 120W
Length
(in./cm.) 106.25/269.9 106.25/269.9
113/287 SKS
Width (in./cm.)
41 .62/105.7 41.62/105.7
43.12/109.5 SP
Height (in./cm.) 44/111.8 42/106.7
45/114.3 Del
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7
38/96.5 SP
Track Width (in./cm.) 15/38.1 15/3
8.1
Track Length Overall 120.96/307.2 120.96/307.2
(in./cm.) 133.56/339.2 SKS
Fuel Capacity (U.S. 7.3/6.1/27.7 7.3/6.1/27.7
gal.llmp. gal.lliters)
Recommended Fuel 88 Octane Min. 88 Octane Min.
Front Suspension Co
il Spring IFS Coil Spring IFS
Brake Type Hydraulic Disc Hydraulic Disc
Storage Rear of Seat Rear of Seat
Speedometer Standard Standard
Tachometer Standard Standard
Trip Odometer Standard Standard
Accessory Lights High Temp Ind. N/A
Electric Start N/A Option
Standard
ES/Del
Handwarmers Option Standard
Two-Up Seat Option Option
Standard Deluxe
Backrest Option Option
Standard Deluxe
Storage Rack Option Option
Tow Hitch Option
Option
1.15
MODELS AND SPECIFICATIONS
1989 Model Identification
Indy Trail Indy Sport Indy Sport GT
SuperTrak
0890161 0890433 0892433
Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
488 339 339
72 x 60 62.3 x 55.6 62.3 x 55.6
2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM30SS Slide VM30SS Slide
Standard Standard Standard
CDI CDI CDI
12V 120W 12V 120W 12V 120W
128/325.1 106.25/269.9 118/299.7
41.62/105.7 41.62/105.7 41.62/105.7
45/114.3 42/106.7 45/114.3
36.5/92.7 36.5/92.7 36.5/92.7
15/38
.1 15/38.1 15/38.1
156/396.2 120.96/307.2 141/358.1
7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1/27.7
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spr
ing IFS Coil Spring IFS Coil Spring IFS
Mechanical Disc Hydraulic Disc Hydraulic Disc
Rack/Rear of Seat Rear
of Seat Rack/Rear of Seat
Standard Standard Standard
Standa
rd Option Option
Standard Standard Standard
N/A N/A N/A
Opt
!on Option Option
Standard
Option Ollti Ch
Standard Option Standard
~
Standard Option Standard
Standard Option Standard
Standard Option Standard
8/94

17. MODELS AND SPECIFICATIONS
1989 Model Identification
Sprint ES
0890931
Engine Type Fan Cooled Twin
Displacement (cc) 339
Bore x Stroke (mm) 62.3 x 55.6
CarburetionfThrottle Body 2 Mikuni
VM30SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 120W
Length (in.lcm.) 1021259.1
Width (in
.lcm.) 40/101.6
Height (in.lcm.) 44.5/113
Ski Stance (in.lcm.) 31/78.7
Track Width (in.lcm.) 15/38.1
Track Length Overall (in.lcm.) 108/274.3
Fuel Capacity
(U.S. gal./lmp. gal.lliters) 7.5/6.2128.1
Recommended Fuel 88 Octane Min.
Front Suspension Mono Leaf
Brake Type Mechanical Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Option
Trip Odometer N/A
Accessory Lights N/A
Electric Start Standard
Handwarmers Option
Two-Up Seat N/A
Backrest Option
Storage Rack Option
Tow Hitch Option
Star
0890927
Fan Cooled Single
244
72 x 60
1 Mikuni
VM30SS Slide
Standard
COl
12V 100W
1021259.1
40/101.6
44.5/113
31/78.7
15/38.1
108/274.3
7.5/6.2/28.1
88 Octane Min.
Mono Leaf
Mechanical Disc
Rear
of Seat
Option
Option
N/A
N/A
N/A
N/A
N/A
N/A
Option
Option
8/94 1.16
Long Track Star Trak
Reverse
0891549 0891027
Fan Cooled Twin Fan Cooled Single
432 244
67.72 x 60 72 x 60
2 Mikuni 1 Mikuni
VM34SSSiide VM30SS Slide
Standard Standard
COl COl
12V 120W 12V 100W
120.5/306.1 109/276.9
40/101.6 40/101.6
44.5/113 44.5/113
31/78.7 31/78.7
15/38.1 15/38.1
148/376 133/337.8
7.5/6.2128.1 7.5/6.2128.1
88 Octane Min. 88 Octane Min.
Mono Leaf Mono Leaf
Mechanical Disc Mechanical Disc
Rack/Rear of Seat Rack/Rear of Seat
Standard Standard
Option Option
N/A N/A
N/A N/A
N/A N/A
Option N/A
N/A N/A
N/A N/A
Standard Standard
Standard Standard
[]

18. MODELS AND SPECIFICATIONS
1990 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Referto the first digits in the serial number
for proper identification:
FIRST DIGITS
12
13
14
15
16
17
MODEL YEAR
1985
1986
1987
1988
1989
1990
1990 MODEL DESIGNATION
YEAR DESIGNATION -------~ =:J. I____,_, ENGINE DESIGNATION
I 0 9 01 0 9 1 7
MODEL DESIGNATION __________ -----"
1990
MODEL DESIGNATION
NUMBERS (Chassis)
09 -Star/Sprint (ES)
10 -StarTrak
15 -LongTrak
LTR
01 -Indy Trail SuperTrak
02 -Indy Trail Deluxe
04 -Indy Sport
05 -Indy 133 SKS
06 -Indy Trail SP/500 SP
07 -Indy 440, 500, 650
08 -Indy 500 Classic
20 -WideTrak
24 Indy Sport GT
MODEL NO.
SERIAL NO.
1990
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-Single FC
31 -EC34-2PM-02-Twin FC ES
33 -EC34-2PM-01-03-Twin FC
49 -EC44-2PM- 41 OO-Twin FC
58 -EC65PL-01-Triple LC
1990
ENGINE DESIGNATION
NUMBERS
59 -EC40PL-02-Twin
LC
61 -EC50PM-01/02-Twin FC
62 -EC50PM-03-Twin FC ES
64 -EC50PL-01/03-Twin LC
65 -EC50PL-02-Twin LC
MADE IN U,S,A. POLRRIS
PATENT NOTICE
Mfd. by Polaris Industries loP.
in Roseau, MN under one or more of the following patents:
U.S. Patents 3.605. 511 3.533,662 3,613,811
3,580,647 3,613,810 3,605,510
3,483,766 3,545,821 3,525,412
3,867,991
4,793,950
5,038,881 THIS VEHICLE CONFORMS TO ALL APPLICABLE U, S.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE.
Patented Canada 882,491171 883,694171
Canadian Rd. 34,573171 34,572171
864,394171
1,227,823/ 87
MFD. DATE:
7072133
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
The machine model and serial number identification decal is located
on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number
is embossed on the decal.
Whenever corresponding about
an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
1.17 8/94

19. MODELS AND SPECIFICATIONS
1990 Model Identification
Engine Type
Displacement (cc)
Bore x Stroke (mm)
CarburetionfThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in./cm.)
Width (in./cm.)
Height (in./cm.)
Ski Stance (in./cm.)
Track Width (in./cm.)
Track Length Overall (in./cm.)
Fuel Capacity (U.S. gal./lmp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
Trip Odometer
Accessory Lights
Electric Start
Handwarmers
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
8/94
650
650 SKS
0900758
0900558
LC Triple
648
67.72 x 60
3 Mikuni
VM38SS Slide
Standard
COl
12V 120W
106.25/269.9
113/287
SKS
41.62/105.7
44/111.8
36.5/92.7
15/38.1
120.96/307.2
133.56/339.2
SKS
7.3/6.1/27.7
88 Octane Min.
Coil Spring IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
High Temp Ind.
N/A
Standard
Option
Option
Option
Option
1.18
500 500 Classic 500SP
500SKS
0900764 0900865 0900664
0900564
LC Twin LC Twin LC Twin
488 488 488
72 x 60 72 x60 72 x 60
2 Mikuni 2 Mikuni 2 Mikuni
VM38SS Slide VM38SS
Slide VM38SS Slide
Standard Standard Standard
COl COl COl
12V 200W
12V200W 12V 200W
106.25/269.9 106.25/269.9 106.25/269.9
113/287
SKS o
41.62/105.7 41.62/105.7 43.12/109.5
44/111.8 44/111.8 42/106.7
36.5/92.7 36.5/92.7 38/96.5
15/38.1 15/38.1 15/38.1
120.96/307.2 120.96/307.2 120.96/307.2
133.56/339.2
SKS
7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1/27.7
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spring IFS Coil Spring IFS Coil Spring IFS
Hydraulic Disc HydrauliC Disc Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat
Standard Standard Standard
Standard Standard Standard
Standard Standard Standard
High Temp Ind. Standard
N/A
Option Standard Option
Option Standard Option
Option Option Option
Option Option Option
Option Option Option
Option Option Option

20. o
c Indy 400 Indy Trail
Trail Deluxe
0900759 0900761
0900262
Engine Type
LCTwin Fan Cooled Twin
Displacement (cc) 398 488
Bore x Stroke (mm) 65 x 60 72 x 60
CarburetionlThrottle Body 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide
Oil Injected Standard Standard
Ignition COl COl
Alternator Output 12V 200W 12V 200W
Length (in./cm.) 106.25/269.9 106.25/269.9
113/287 Del
Width (in./cm.)
41.621105.7 41.62/105.7
Height (in./cm.) 44/111.8
421106.7
45/114.3 Del
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7
Track Width (in./cm.) 15/38.1 15/38.1
Track Length Overall 120.96/307.2 120.96/307.2
(in./cm.) 133.56/339.2 Del
Fuel Capacity (U.S. 7.3/6.1/27.7 11.25/9.4/42.6
gal./lmp. gal./liters)
Recommended Fuel 88 Octane Min. 88 Octane Min.
Front Suspension Coil Spring IFS Coil Spring IFS
o
Brake Type Hydraulic Disc Hydraulic Disc
Storage Rear of Seat Rear of Seat
Speedometer Standard Standard
Tachometer Standard Standard
Trip Odometer Standard Standard
Accessory Lights High Temp Ind. N/A
Electric Start N/A Option
Standard
Deluxe
Handwarmers Option Standard
Two-Up Seat Option Option
Standard Deluxe
Backrest Option Option
Standard Deluxe
Storage Rack Option Option
Tow Hitch Option Option
1.19
MODELS AND SPECIFICATIONS
1990 Model Identification
Indy Trail Indy Sport Indy Sport GT
SuperTrak
0900161 0900433 0902433
Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
488 339 339
72 x 60 62.3 x 55.6 62.3 x 55.6
2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM30SS Slide VM30SS Slide
Standard Standard Standard
COl COl
COl
12V 200W 12V 150W 12V 150W
128/325.1 106.25/269.9 118/299.7
41.62/105.7 41.62/105.7
41.62/105.7
45/114.3 42/106.7 45/114.3
36.5/92.7 36.5/92.7 36.5/92.7
15/38.1 15/38.1 15/38.1
156/396.2 120.96/307.2 141/358.1
11.25/9.4/42.6 7.3/6.1/27.7 7.3/6.1/27.7
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spring IFS Coil Spring IFS Co
il Spring IFS
Hydraulic Disc Hydraulic Disc Hydraulic Disc
Rack/Rear of Seat Rear of Seat Rack/Rear of Seat
Standard Standard Standard
Standard Option Option
Standard Standard Standard
N/A N/A N/A
Option Option Option
Standard Option Option
Standard Option Standard
Standard Option Option
Standard Option Standard
Standard Option Standard
8/94

21. MODELS AND SPECIFICATIONS
1990 Model Identification
Sprint ES
0900931
Engine Type Fan Cooled Twin
Displacement (cc) 339
Bore x Stroke (mm) 62.3 x 55.6
CarburetionlThrottle Body 2 Mikuni
VM30SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 150W
Length
(in.lcm.) 102/259 .1
Width (in.lcm.) 40/101.6
Height (in.lcm.) 44.5/
113
Ski Stance (in.lcm.) 31/78.7
Track Width
(in.lcm.) 15/38.1
Track Length Overall (in.lcm
.) 108/274.3
Fuel Capacity
(U.S. gal./lmp. gal./ liters) 7.5/6.2/28.1
Recommended Fuel 88 Octane Min.
Front Suspension Mono Leaf
Brake Type Mechanical Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Option
Trip Odometer N/A
Accessory Lights N/A
Elect
ric Start Standard
Handwarmers Option
Two-Up Seat N/A
Backrest Option
Storage Rack Option
Tow Hitch Option
8/94 1.20
Star
0900927
Fan Cooled Single
244
72 x 60
1 Mikuni
VM30SS Slide
Standard
COl
12V 150W
102/259.1
40/101.6
44.5/113
31/78.7
15/38
.1
108/274.3
7.5/6.2/28
88 Octane Min.
Mono Leaf
Mechanical Disc
Rear of Seat
Option
Option
N/A
N/A
N/A
N/A
N/A
Option
Option
Option
Star Trak WideTrak
0901027 0902064
Fan Cooled Single
LCTwin
244 488
72 x 60 72 x 60
1 Mikuni 2 Mikuni
VM30SS Slide VM38SS
Slide
Standard Standard
COl COl
12V 150W
12V200W
109/276.9 128/325.1
40/101.6 41.62/105.7
44.5/113 49
/124.4
31/78.7 36.5/92.7
15/38.1 15/38.1
133/337.8 156/396.2
7.5/6.2128 10/8.3/37.8
88 Octane Min. 88 Octane Min.
Mono Leaf Coil Spring
IFS
Mechanical Disc Hydraulic Disc
Rack/Rear of Seat Rack/Under Seat
Standard Standard
Option Standard
N/A Standard
N/A Temp/Rev
N/A Option
N/A Standard
N/A Standard
Option Standard
Standard Standard
Standard Standard

22. MODELS AND SPECIFICATIONS
1991 Model Identification
SERIAL NUMBER IDENTIFICATION
The mach ine serial number may be used as an aid in identifying machine model year. Refe rto the first digits in the serial number
for proper identificatio
n:
FIRST DIGITS
12
13
14
15
16
17
18
MODEL YEAR
1985
1986
1987
1988
1989
1990
1991
1991 MODEL DESIGNATION
YEAR DESIGNA T ION------- ---;=~I~ ENGINE DESIGNATION
I 0 9 112 0 ~ 4
MODEL DESIGNATION __________ ----'
1991
MODEL DESIGNATION
NUMBERS (Chassis)
09 -Star/Spr
int (ES)
10-StarTrak
15 -LongTrak
LTR
01 -Indy Trail SuperTrak
02 -Indy Trail Deluxe
04 -Indy Sport
05
-Indy 133 SKS
06 -Indy Trail SP/500 SP
07 -Indy 440, 500, 650
08 -Indy 500 Classic
20 -WideTrak
24 -Indy Sport GT
30 -StarLite/Lite
MODEL NO.
SERIAL NO.
1991
ENGINE DESIGNA TION
NUMBERS
27 -EC25PS-Single FC
31 -EC34-2PM-02-Twin FC ES
33 -EC34-2PM-01-03-Tw
in FC
43 -EC44-3PM-01-Twin FC
49 -EC44-2PM-4100-Tw
in FC
58 -EC65PL-D1-Triple LC
1991
ENGINE DESIGNATION
NUMBERS
59 -EC40PL-02-Twin
LC
61 -EC50PM-01/02-Tw in FC
62 -EC50PM-03-Twin
FC ES
64 -EC50PL -01/03-Twin LC
65 -EC50PL-02-Twin
LC
68 -EC65PL-03-Triple LC
MADE IN U.S.A. PDLRRIS
PATENT NOTICE
Mfd. by Polaris Industries L.P.
in Roseau, MN under one or more of the following patents:
U.S. Patents 3,605,5tt 3,533,662 3.613,811
3,580,647 3,613,810 3,605,5 10
3,483,766 3, 545,821 3,525,412
3,867,
991
4,793,950
5,0
38,881
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S.
FEDERAL AND ST
ATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE.
Patented Canada 882,491n1 883,694nt
Canad
ian Rd. 34,573nt 34,572n1
864,394nt
1,227,823/87
MFD. DATE:
7072133
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
The machine model and serial number identification decal is located
on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number i s embossed
on the decal.
Whenever corresponding about
an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers a
re located on the crankcase (intake side).
1.21 8/94

23. MODELS AND SPECIFICATIONS
1991 Model Identification
Engine Type
Displacement (cc)
Bore x Stroke (mm)
CarburetionfThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in.!cm.)
Width (in.!cm.)
Height (in.!cm.)
Ski Stance (in.!cm.)
Track Width (in.!cm.)
Track Length Overall (in.!cm.)
Fuel Capacity (U.S. gal./lmp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
Trip Odometer
Accessory Lights
Electric Start
Handwarmers
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
8/94
650
RXL
RXL
SKS
0910758
0910768
0910568
LC Triple
648
67.72 x 60
3 Mikuni
VM38SS Slide
3 46mm Throttle
Bodies
Standard
COl
12V 120W
106.25/269.9
113/287 SKS
41.62/105.7
44
/111.8
36.5/92.7
38/96.5 RXL
15/38.1
120.96/307.2
133.56/339.2 SKS
12.16/10.6/46
88 Octane Min.
Coil Spring IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
Temp/Oil/Acc/Hi
Beam
N/A
Standard
Option
Option
Option
Option
1.22
500 500 Classic 500SP
500SKS
0910764 0910865 0910664
0910564
LCTwin LC Twin LC Twin
488 488 488
72 x 60 72 x 60 72 x 60
2 Mikuni 2 Mikuni 2 Mikuni
VM38SS Slide VM38SS Slide VM38SS
Slide
Standard Standard Standard
COl COl
COl o
12V200W 12V 200W 12V 200W
106.25/269.9 106.25/269.9 106.25/269.9
113/287 SKS
41.62/105.7
41.62/105.7 43.12 /109.5
44/111.8 44/111.8 42/106.7
36.5/92.7 36.5/92.7 38/96.5
15/38.1 15/38.1 15/38.1
120.96/307.2 120.96/307.2 120.96/307.2
133.56/339.2 SKS
12.16/10.6/46 12.16/10.6/46 12.16/10.6/46
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spring IFS Coil Spring IFS Co
il Spring IFS
Hydraulic Disc Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat
Standard Standard Standard
Standard Standard Standard
Standard Standard Standard
Temp/Oil/Hi Beam Temp/Oil/Acc/Hi Temp/
Oil/Hi Beam
Beam
Option Standard Option
Option Standard Option
Option Option Option
Option Option Option
Option Option Option
Option Option Option

24. o
400
0910759
Engine Type
LCTwin
Displacement (cc) 398
Bore x Stroke (mm) 65 x 60
CarburetionlThrottle Body 2 Mikuni
VM34SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (in./cm.)
106.25/269.9
Width (in./cm.) 41.62/105.7
Height (in.lcm.) 44/111.8
Ski Stance (in./cm.) 36.5/92.7
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm.) 120.96/307.2
Fuel Capacity (U.S. gaUlmp. gal./liters) 12.16/10.6/46
Recommended Fuel 88 Octane Min.
Front Suspension Coil Spring IFS
Brake Type Hydraulic Disc
Storage Rear of Seat
c
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights Temp/Oil/Hi Beam
Electric Start Option
Handwarmers Option
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
1.23
MODELS AND SPECIFICATIONS
1991 Model Identification
Indy Trail Indy Sport Indy Sport GT
Trail Deluxe
0910761 0910443 0912443
0910262
Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
488 432 432
72 x 60 67.72 x 60 67.72 x 60
2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM30SS Slide VM30SS Slide
Standard Standard Standard
COl COl COl
12V 200W
12V200W 12V 200W
106.25/269.9 106.25/269.9 118/299.7
41.62/105.7 41.62/105.7 41.62/105.7
42/106.7 42/106.7 45/114.3
45/114.3
Deluxe
36.5/92.7 36.5/92.7 36.5/92.7
15/38.1 15/38.1 15/38.1
120.96/307.2 120.96/307.2 141/358.1
12.16/10.6/46 7.3/6.1/27.7 7.3/6.1/27.7
88 Octane Min. 88 Octane Min. 88 Octane Min.
Coil Spring IFS Coil Spring IFS Coil Spring IFS
Hydraulic Disc Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat Rack/Rear of Seat
Standard Standard Standard
Standard Option Option
Standard Standard Standard
Temp/OiliAcc/Hi Option Option
Beam
Option Option Option
Standard Deluxe
Standard Option Option
Option Option Standard
Standard Deluxe
Option Option Option
Standard Deluxe
Option Option Standard
Option Option Standard
8/94

25. MODELS AND SPECIFICATIONS
1991 Model Identification
Engine Type
Displacement (cc)
Bore x Stroke (mm)
CarburetionlThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in./cm.)
Width (in./cm.)
Height (in./cm.)
Ski Stance (in./cm.)
Track Width (in./cm.)
Track Length Overall (in./cm.)
Fuel Capacity (U.S. gal./lmp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
SuperTrak
0910161
Fan Cooled Twin
488
72 x 60
2 Mikuni
VM34SS Slide
Standard
COl
12V 200W
128/325.1
41.62/105.7
45/114.3
36.5/92.7
15/38.1
156/396.2
12.16/10.6/46
88 Octane Min.
Co
il Spring IFS
Hydraulic Disc
Storage Rack/Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights Acc/Rev
Electric Start Option
Handwarmers Standard
Two-Up Seat Standard
Backrest Standard
Storage Rack Standard
Tow Hitch Standard
8/94 1.24
WideTrak
0912064
LCTwin
488
72 x 60
2 Mikuni
VM38SS Slide
Standard
COl
12V 200W
128/325
.1
41.62/105.7
49/124.4
36.5/92.7
15/38.1
156/396.2
10/8.3/37.8
88 Octane Min.
Coil Spring IFS
Hydraulic Disc
Under Seat
Standard
Standard
Standard
Temp/Oil/Rev/Hi
Beam
Option
Standard
Standard
Standard
Standard
Standard
Indy Lite Star Lite
0913033 0913027
Fan Cooled Twin Fan Cooled Single
339 244
62.3/55.6 72 x 60
2 Mikuni 1 Mikuni
VM30SS Slide VM30SS Slide
Standard Standard
COl COl
12V 150W 12V 150W
103/261 103/261
o
37.9/96.3 37.9/96.3
46/116.8 46/116.8
36.5/92.7 36.5/92.7
15/38.1 15/38.1
116/294.6 116/294.6
7.66/6.4/29 7.66/6.4/29
88 Octane Min. 88 Octane Min.
Coil Spring I
FS Coil Spring IFS
Mechanical Disc Mechanical Disc
Top
of Hood Top of Hood
Rear of Seat Rear of Seat
Standard Option
N/A N/A
N/A N/A
N/A N/A
Option N/A
Option Option
N/A N/A
N/A N/A
Option Option
Option Option

26. MODELS AND SPECIFICATIONS
1992 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Refer to the first digits in the serial number
for proper identification:
FIRST DIGITS
12
13
14
15
16
17
18
19
MODEL YEAR
1985
1986
1987
1988
1989
1990
1991
1992
1992 MODEL DESIGNATION
YEAR DESIGNATION ---- --- -;: ::::::;:=:JI~ ENGINE DESIGNATION
I 0 9 21 0 7 ~ . 8
MODEL DESIGNATION ___ _______ ----'
1992
MODEL DESIGNATION
NUMBERS (Chassis)
09 -Star/Sprint (ES)
10-StarTrak
15 -LongTrak
LTR
1992
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-Single FC
31 -EC34-2PM-02-Twin FC ES
33 -EC34-2PM-01-03-Twin
FC
43 -EC44-3PM-01-Twin FC
1992
ENGINE DESIGNATION
NUMBERS
59 -EC40PL-02-Twin
LC
60 -EC45PL-01/02-Twin LC
61 -EC50PM-01/02-Twin FC
62 -EC50PM-03-Twin FC 01 -Indy Trail SuperTrak
02 -Indy Trail Deluxe
04 -Indy Sport
05 -Indy 133 SKS
49 -EC44-2PM-4100-Twin
FC
58 -EC65PL -01-Triple LC
64 -EC50PL-01/03/04-Twin LC
65 -EC50PL-02-Twin LC ES
68 -EC65PL-03-Triple LC
06 -Indy Trail SP/500 SP
07 -Indy 440, 500, 650
08 -Indy
500 Classic
17 -
Indy 440 XCR
20 -WideTrak
24 -Indy Sport
GT
30 -StarLite/Lite
74 -EC50PL-07-Twin
LC
MODEL NO. MADE IN U.S.A. PCLFlRIS
PATENT NOTICE
SERIAL NO.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFAC TURE.
MFD. DATE:
MId. by Polaris Industries L.P.
in Roseau, MN under one or more 01 the fo llowing patents:
U.S. Patents 3,6
05,511 3,533,662 3,613. 811
3,580,647 3,613,810 3,6 05,510
3,483,766 3.545,
821 3,525,412
Patented Canada 882,49tf71
883,694f71
Canadian Rd. 34,573f71 34,572f71
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
3,867,991
4
,793,950
5,038,881
S64,394f71
1 .227, 823/87
7072133
The machine model and serial number identification decal is located on the right front si de of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed
on the decal.
Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
1.25 8/94

27. MODELS AND SPECIFICATIONS
1992 Model Identification
RXL
RXLSKS
0920768
0920568
Engine Type
LC Triple
Displacement (
ee) 648
Bore x Stroke (mm) 67.72 x 60
CarburetionlThrottle Body 3 Throttle Body
46 mm Butterfly
O
il Injected Standard
Ignition COl
Alternator Output 12V 180W
Length
(in.!cm.) 106.25/269.9
113/287 SKS
Width (in.!cm.) 43.12/109.5
41.62
/105.7 SKS
Height (in.!cm.) 38.5/97.7
44/111.7 SKS
Ski Stance (in.!cm.) 38/96.4
36.5/92.7 SKS
Track Width (in.!cm.) 15/38.1
Track Length Overall (in.!cm.) 121/307.1
133.5/338.9 SKS
Fuel Capacity
(U.S. gal./lmp. gal./liters) 11 .9/9.9/45
Recommended Fuel 88 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights OilITemp/AcclHi
Beam
Electric Start
N/A
Handwarmers Standard H/L
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
8/94 1.26
650
0920758
LC Triple
648
67.72 x 60
3 Mikuni
VM38SS Slide
Standard
COl
12V 180W
106.25/269.9
41.62/105.7
44/
111.7
36.5/92.7
15/38.1
121/307.1
11.9/9.9/45
88 Octane Min.
Parallel Link
Trailing Arm
IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
OiIITemp/Acc/Hi
Beam
N/A
Standard H/L
Option
Option
Option
Option
Classic 500 SP EFI
500 SKS EFI
0920865 0920674
0920574
LC Twin LCTwin
488 488
72 x 60 72 x 60
2 Mikuni 2 Throttle Body
VM38SS Slide 46 mm Butterfly
Standard Standard
COl COl
12V 200W
12V200W
113/287 106.25/269.9 SP
113/287 SKS
41.62
/105.7 43.121109.5 SP
41.62/105.7 SKS
44/111.7 44/111.7
36.5/92.7 38/96.4 SP
36.5/92.7 SKS
15/38
.1 15/38.1
133.5/338.9 121/307
.1
133.5/338.9 SKS
11.9/9.9/45 11.9/9.9/45
88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat
Standard Standard
Standard Standard
Standard Standard
OiVTemp/Acc/Hi OilITemp/Hi Beam
Beam
Standard TBA
Standard H/L Option
Standard Option
Standard Option
Option Option
Option Option
o

28. o
500
0920764
Engine Type
LC Twin
Displacement (cc) 488
Bore x Stroke (mm) 72 x 60
CarburetionlThrottle Body 2 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (in./cm.) 106.25/269.9
Width (in./cm.) 41.62/105.7
Height (in./cm.) 44/111.7
Ski Stance (in./cm.) 36.5/92.7
Track Width (in./cm.) 15/
38.1
Track Length Overall (in./cm.) 121/307.1
Fuel Capacity
(U.S. gal./lmp. gaL/liters) 11.9/9.9/45
Recommended Fuel 88 Octane Min.
Front Suspension Parallel Link
Trailing Arm I
FS
Brake Type Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights Oil/Temp/Hi Beam
Electric Start Option
Handwarmers Option
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
127
MODELS AND SPECIFICATIONS
1992 Model Identification
WideTrak 440 XCR 440
0922064 0921760 0920760
LCTwin LCTwin LCTwin
488 432 432
72 x 60 67.72 x 60 67.72 x 60
2 Mikuni 2 Mikuni 2 Mikuni
VM38SS Slide VM38SS Slide VM34SS Slide
Standard Standard Standard
COl COl COl
12V 200W 12V 200W 12V 200W
128/324.9 106.25/269.9
106.25/269.9
41.62/105.7 43.12/109.5 41.62/105.7
49/124.4 38.5/97.7
44/111.7
36.5/92
.7 38/96.4 36.5/92.7
20/50.8 15/38.1 15/38.1
156/396 121/307.1 121/307.1
10/8.3/38 7.3/6.1/28
11 .9/9.9/45
88 Octane Min. 88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link
Parallel Link
Trailing Arm IFS Trailing Arm I
FS Trailing Arm IFS
Gas Shock
Mechanical Disc Liquid Cooled Hydraulic Disc
Hydraulic Disc
Under Seat Rear of Seat Rear of Seat
Storage Rack
Standard Standard Standard
Standard Standard Standard
Standard Standard Standard
Oil/Temp/Rev/Hi Temp/Acc Oil/Temp
Beam Hi Beam
Hi Beam
Option Option Option
Single Heat Std. H/L Option
Standard Option Option
Standard Option Option
Standard Option Option
Standard Option Option
8/94

29. MODELS AND SPECIFICATIONS
1992 Model Identification
Engine Type
Displacement (cc)
Bore x Stroke (mm)
CarburetionfThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in.!cm.)
Width (in.!cm.)
Height (in.!cm.)
Ski Stance (in.!cm.)
Track Width (in.!cm.)
Track Length Overall (in.!cm.)
Fuel Capacity (U.S. gal.llmp. gaL/liters)
Recommended Fuel
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
Trip Odometer
Accessory Lights
Electric Start
Handwarmers
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
8/94
SuperTrak
0920161
Fan Cooled Twin
488
72 x 60
2 Mikuni
VM34SS Slide
Standard
COl
12V 200W
128/324.9
41.62/105.7
45/114.2
36.5
/92.7
15/38.1
156/396
11.9/9.9/45
88 Octane Min.
Parallel Link
Trailing Arm IFS
Mechanical Disc
Rear of Seat
Storage Rack
Standard
Standard
Standard
RevlOil/
Hi BearnlAcc
Option
Single Heat
Standard
Standard
Standard
Standard
1.28
Trail Deluxe
0920262
Fan Cooled Twin
488
72 x 60
2 Mikuni
VM34SS Slide
Standard
COl
12V200W
113/287
41.62/105.7
45/114.2
36.5/92.7
15/38.1
133.5/338.9
11.9/9.9/45
88 Octane Min.
Parallel Link
Traili
ng Arm IFS
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
Oil/AcclHi Beam
Standard
Single Heat
Standard
Standard
Option
Option
o
Trail Sport GT
0920761 0922443
Fan Cooled Twin Fan Cooled Twin
488 432
72 x 60 67.72 x 60
2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide
Standard Standard
COl COl
12V 200W 12V 200W
106.25/269.9 118/299.5 o
41.62/105.7 41.62/105.7
44/111.7 45/114.2
36.5/92.7 36.5/92.7
15/38.1 15/38.1
120.96/307.1 141/358
11.919.9145 7.3/6.1/28
88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat
Storage Rack
Standard Standard
Standard Option
Standard Standard
Oil/AcclHi Beam
N/A
Option Option
Single Heat Option
Option Standard
Option Standard
Option Standard
Option Standard

30. Sport 440
0920443
Engine Type Fan Cooled Twin
Displacement
(cc) 432
Bore x Stroke (mm) 67.72 x 60
Carburetion
lThrottle Body 2 Mikuni
VM34SS Slide
Oil Injected Standard
Ignition CDI
Alternator Output 12V 200W
Length (in./cm.) 106.25/269.9
Width
(in./cm.) 41.62/105.7
Height (in./cm
.) 44/111.7
Ski Stance
(in./cm.) 36.5/ 92.7
Track Width
(in./cm.) 15/38.1
Track Length Overa
ll (in./cm.) 121/307.1
Fuel Capacity (U.
S. gal./lmp. gal./liters) 7.3/6.1/28
Recommended Fuel 88 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Hydraulic Disc
Storage Rear of Seat
c
Speedometer Standard
Tachometer Option
Trip Odometer Standard
Accessory Lights N/A
Electric Start Option
Handwarmers Option
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
1_29
MODELS AND SPECIFICATIONS
1992 Model Identification
Indy Lite GT I ndy Lite Star Lite
Lite De
luxe
0923133 0923033 0923027
0923231
Fan Cooled Twin Fan Cooled Twin Fan Cooled Single
339 339 244
62.3x55.6 62.3x55.6 72 x 60
2 Mikuni 2 Mikuni 1 Mikuni
VM30SS Slide VM30SS Slide VM30SS Slide
Standard Standard Standard
CDI CDI CDI
12V 150W 12V 150W 12V 150W
11 ?/292 103/261 103/2 61
37:9/96.2 37.9/96.2 37.9/96.2
48/121.8 46/116.7 46/116.7
36.5/92.7 36.5/92.7 36.5/92.7
15/38
.1 15/38.1 15/38.1
133
.5/338.9 116/294.4 116/294.4
7.7/6.4/29 7.7/6.4/29 7.7/6.4/29
88 Octane Min. 88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link Parallel Link
Traili
ng Arm IFS Trailing Arm IFS Trailing Arm IFS
Mechanical Disc Mechanical Disc Mechanical Disc
Rear of Seat Rear of Seat Rear of
Seat
Standard Standard Option
N/A N/A N/A
Standard Standard Option
N/A N/A N/A
Option Option Lite N/A
Standard Deluxe
Option Option
Lite Option
Single Heat Deluxe
Standard N/A N/A
Option N/A N/A
Standard N/A N/A
Standard Option Option
8/94

31. MODELS AND SPECIFICATIONS
1993 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year, Referto the first digits in the serial number
for proper identification:
FIRST DIGITS
12
13
14
15
16
17
18
19
20
MODEL YEAR
1985
1986
1987
1988
1989
1990
1991
1992
1993
1993 MODEL DESIGNATION
YEAR DES IGNATIONI------- ------;==~ I ~ ENGINE DESIGNATION
I 0 9 31
2
7 1 0
MODEL DESIGNATION ____ ______ --1
1993
MODEL DESIGNATION
NUMBERS (Chassis)
02 -Indy Trail Deluxe
04 -Indy Sport
1993
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-07-Single FC
31 -EC34-2PM-02-Twin FC ES
33 -EC34-2PM-04-Twin FC
1993
ENGINE DESIGNATION
NUMBERS
64 -EC50PL-04/06-Twin LC
65 -EC50PL-05-Twin LC ES
67 -EC58PL- 01-Triple LC 05 -440,500 EFI, XLT, RXL (SKS)
06 -500 EFI, XLT SP
07 -Indy Trail, 440,
XLT, RXL
08 -Classic/Classic Touring
17 -440 XCR
43 -EC44-3PM-01-Twin FC
60 -EC45PL-01/02-Twin LC
68 -EC65PL-05-Triple
LC (EFI)
70 -EC75PL-
01-Triple LC
61 -EC50PM-01-Twin FC 74 -EC50PL-07-Twin LC (EFI)
20 -WideTrak
25 -Storm (SKS)
27 -Storm
31 -Indy Lite GT/StarLite GT
34 -Indy Lite Deluxe/StarLite
MODEL NO. MADE IN U.S.A. PDLRRIS
PATENT NOTICE
SERIAL NO.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE.
MFD. DATE:
MId. by Polaris Industries loP.
in Roseau, MN under one or more of the following patents:
U.S. Patents 3,605,511 3,533,662 3,613,811
3,580,647 3.613,810 3,605,510
3,483,766 3,545,821 3,525,412
Patented Canada
882,491171 883,694171
Canadian Rd. 34,573171 34,572171
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
3,867, 991
4,793,950
5,038,
881
864,394171
1,227, 823187
7072133
The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed on the decal.
Whenever corresponding about
an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
8/94 1.30

32. o
c
Storm
Storm SKS
0932770
0932570
Engine Type LC Triple
Engine Model Number EC75PL-01
Displacement (cc) 744
Bore x Stroke (mm) 69.72 x 65
CarburetionfThrottle Body 3 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 170W
Length (in./cm.) 106.25/269.9
113/287 SKS
Wid1h (in./cm.) 43.12/109.5
41.62/105.7 SKS
Height (in./cm.) 38.5/97.7
44/111.7 SKS
Ski Stance (in./cm.) 38/96.4
36.5/92.7 SKS
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm.) 121/307.1
133.5/338.9 SKS
Fuel Capacity (U.S. gal./lmp. gal./liters) 10.7/8.9/40.5
Recommended Fuel 90 Octane Min.
c
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights Oil/BrakefTemp/Acc
/Hi Beam
Electric Start N/A
HandwarmersfThumbwarmer Std/Std
Two-Up Seat N/A
o
Backrest Option
Storage Rack Option
Tow Hitch Option
1.31
MODELS AND SPECIFICATIONS
1993 Model Identification
RXL XLT XLT SKS
RXL SKS
XLTSP
0930768 0930767 0930567
0930568 0930667
LCTriple LC Triple
LC Triple
EC65PL-05 EC58PL-01 EC58PL-01
648 579 579
67.72 x 60 64 x 60 64 x 60
3 Throttle Body 3 Mikuni 3 Mikuni
46mm VM34SS Slide VM34SS Slide
Standard Standard Standard
COl COl COl
12V 180W 12V 170W 12V 170W
106.25/269.9 106.25/269.9 113/287
113/287 SKS
43.12/109.5 43.12/109.5
41 .62/105.7
41 .62/105.7 SKS
38.5/97.7 44/111.7
44/111.7
44/111.7 SKS 38.5/97.7
38/96.4 38/96.4 36.5/92.7
36.5/92.7 SKS
15/38.1 15/38.1 15/38.1
121/307.1 121/307.1 133.5/338.9
133.5/338.9 SKS
11.9/9.9/45 11.9/9.9/45
11 .9/9.9/45
88 Octane Min. 88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS Trailing Arm IFS
Liquid Cooled Hydraulic Disc Hydraulic Disc
Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat
Standard Standard Standard
Standard Standard Standard
Standard Standard Standard
Oil/BrakefTemp/Acc OillBrakefTemp/ Oil/BrakefTemp/
/Hi Beam Acc/Hi Beam Acc/Hi Beam
N/A TBA TBA
Std/N/A Std/Std Std/Std
Option Option Option
Option Option Option
Option Option Option
Option Option Option
1)".
8/94

33. MODELS AND SPECIFICATIONS
1993 Model Identification
Engine Type
Engine Model Number
Displacement (cc)
Bore x Stroke (mm)
Carburetionrrhrottle Body
Oil Injected
Ignition
Alternator Output
Length
(in.lcm.)
Width (in.lcm.)
Height (in.lcm.)
Ski Stance (in.lcm.)
Track Width (in.lcm.)
Track Length Overall
(inkm.)
Fuel Capacity (U.S. gal.llmp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
Trip Odometer
Accessory Lights
Electric Start
Handwarmersrrhumbwarmer
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
8/94
500 EFI
500 SKS EFI
0930674
0930574
LCTwin
EC50PL-07
488
72 x 60
2 Throttle Body
46mm
Standard
COl
12V200W
106.25/269.9
113/287 SKS
43.12/109.5
41.62/105.7 SKS
44/111.7
38/96.4
36.5/92.7 SKS
15/38.1
121/307.1
133.5/338.9 SKS
11.9/9.9/45
88 Octane Min.
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
OillBrakerremp/
Acc/Batt/Hi Beam
Option
Std/Std
N/A
Option
Option
Option
1.32
Classic
0930864
LCTwin
EC50PL-04
488
72 x 60
2 Mikuni
VM38SS Slide
Standard
COl
12V 200W
106.25/269.9
43.12/109.5
44/111.7
38/96.4
15/38.1
121/307.1
11.9/9.9/45
88 Octane Min.
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Standard
Standard
Standard
OillBrakerremp/
Acc/Hi Beam
Option
Std/Std
Option
Option
Option
Option
o
Classic WideTrak
Touring
0930865 0932064
LC Twin LCTwin
EC50PL-05 EC50PL-06
488 488
72 x 60 72 x 60
2 Mikuni 2 Mikuni
VM38SS Slide VM34SS Slide
Standard Standard
COl COl
12V 200W 12V 200W
113/287 128/324.9
41.62/105.7
41 .62/105.7
44/111.7 49/124.4
36.5/92.7 36.5/92.7
15/38.1 20/50.8
133.5/338.9 156/396
11.9/9.9/45 10/8.3/38
88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm I
FS
Hydraulic Disc Mechanical Disc
Rear of Seat Under Seat o
Storage Rack
Standard Standard
Standard Standard
Standard Standard
OillBrakerremp/ Oilrremp/Rev/
Acc/Hi Beam
Hi Beam
Standard Option
Std/Std Std/Option
Standard Standard
Standard Standard
o
Option Standard
Option Standard

34. 440 XCR
0931760
Engine Type LC Twin
Engine Model Number EC45PL-
01
Displacement (cc) 432
Bore x Stroke (mm) 67.72 x 60
CarburetionfThrottle Body 2 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (in.!cm.) 106.25/269.9
Width (in.!cm.) 43.12/109.5
Height (in.!cm.) 38.5/97.7
Ski Stance (in.!cm.) 38/96.4
Track Width (in.!cm.) 15/38.1
Track Length Overall (in.!cm.) 121/307.1
Fuel Capacity
(U.S. gaUlmp. gaUliters) 7.3/6.1/28
Recommended Fuel 88 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Trip Odometer Standard
Accessory Lights BrakefTemp/Acc
Hi Beam
Electric Start Option
HandwarmersfThumbwarme r Std/Std
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
1.33
MODELS AND SPECIFICATIONS
1993 Model Identification
440 Trail Trail Deluxe
440SKS
0930760 0930761 0930243
0930560
LCTwin Fan Cooled Twin Fan Cooled Twin
EC45PL-02 EC50PM-
01 EC44-3PM-01
432 488 432
67.72 x 60 72 x 60 67.72 x 60
2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide VM34SS
Slide
Standard Standard Standard
COl COl COl
12V 200W
12V200W 12V 200W
106.25/269.9 106.25/269.9 113/287
113/287 SKS
43.12/109.5 43.12/109.5
41.62/105.7
41 .62/1 05.7 SKS
44/111.7 44/111.7 45/114.2
38/96.4 38/96.4 36.5/92.7
36.5/92.7 SKS
15/38.1 15/38.1 15/38.1
121/307.1 121/307.1 133.5/338.9
133.5/338.9 SKS
11.9/9.9/45
11.9/9.9/45 11.9/9.9/45
88 Octane Min. 88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS Trailing Arm
IFS
Hydraulic Disc Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat
Standard Standard Standard
Standard Standard Option
Standard Standard Standard
Oil/BrakefTemp/ Oil/Brake/ Oil/Brake/
Acc/Hi Beam Acc/Hi Beam Acc/Hi Beam
Option Option Option
Std/Std Std/Option Std/Option
Option Option Standard
Option Option Standard
Option Option Option
Option Option Option
8/94

35. MODELS AND SPECIFICATIONS
1993 Model Identification
Sport 440
0930443
Engine Type Fan Cooled Twin
Engine Model Number EC44-3PM-01
Displacement (cc) 432
Bore x Stroke (mm) 67.72 x 60
CarburetionlThrottle Body 2 Mikuni
VM34SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (
in./cm.) 106.25/269.9
Width (in./cm.) 41.62/105.7
Height (in./cm.) 44/
111.7
S
ki Stance (in./cm.) 36.5/92.7
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm.) 121/307.1
Fuel Capacity (U.S. gal./lmp. gal./liters) 11.9/9.9/45
Recommended Fuel 88 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Option
Trip Odometer Standard
Accessory Lights Acc
Electric Start Option
HandwarmerslThumbwarmer Std/Option
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
8/94 1.34
Indy Lite GT
0933133
Fan Cooled Twin
EC34-2PM-04
339
62.3/55.6
2 Mikuni
VM30SS Slide
Standard
COl
12V 150W
115/292
37.9/96.2
48/121.8
36.5/92.7
15/38.1
133.5/338.9
8/6.7/30
88 Octane Min.
Parallel Link
Trailing Arm IFS
Mechanical Disc
Rear of Seat
Standard
N/A
Standard
N/A
Option
Option/Option
Standard
Option
Standard
Standard
)
Lite Deluxe Indy Lite
0933431 0933433
Fan Cooled Twin Fan Cooled Twin
EC34-2PM-02 EC34-2PM-04
339 339
62.3/55.6 62.3/55.6
2 Mikuni 2 Mikuni
VM30SS Slide VM30SS Slide
Standard Standard
COl COl
12V 150W 12V 150W
105/267 105/267
37.9/96.2 37.9/96.2
46/116
.7 46/116.7
36.5/92.7 36.5/92.7
15/38
.1 15/38.1
121/307.1 121/307.1
8/6.7/30 8/6.7/30
88 Octane Min. 88 Octane Min.
Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Mechanical Disc Mechanical Disc
Rear of Seat Rear of Seat
Standard Standard
N/A N/A
Standard Standard
N/A N/A
Standard Option
Std/Option Option/Option
N/A
/
N/A
N/A N/A
TBA TBA
Option Option

36. c
Indy StarLite GT
0933127
Engine Type Fan Cooled Single
Engine Model Number EC25PS-07
Displacement (cc) 244
Bore x Stroke (mm) 72 x 60
CarburetionfThrottle Body 1 Mikuni
VM30SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 150W
Length (in./cm.)
115/292
Width (in./cm.) 37.9/96.2
Height (in./cm.) 48/121.8
Ski Stance (in./cm.) 36.5/92.7
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm.) 133.5/338.9
Fuel Capacity (U.S. gaL/Imp. gaL/liters) 8/6.7/30
Recommended Fuel 88 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Mechanical Disc
Storage Rear of Seat
Speedometer Option
Tachometer N/A
Trip Odometer Option
Accessory Lights N/A
Electric Start N/A
HandwarmersfThumbwarmer Option/Option
Two-Up Seat Standard
Backrest Option
Storage Rack Standard
Tow Hitch Option
(
1.35
MODELS AND SPECIFICATIONS
1993 Model Identification
Indy Star Lite
0933427
Fan Cooled Single
EC25PS-07
244
72 x 60
1 Mikuni
VM30SS
Slide
Standard
COl
12V 150W
105/267
37.9/96.2
46/116.7
36.5/92.7
15/38.1
121/307.1
8/6.7/30
88 Octane Min.
Parallel Link
Trailing Arm IFS
Mechanical Disc
Rear of Seat
Option
N/A
Option
N/A
N/A
Option/Option
N/A
N/A
TBA
Option
8/94

37. MODELS AND SPECIFICATIONS
1994 Model Identification
SERIAL NUM
BER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Referto the first digits in the serial number
for proper identification :
FIRST DIGITS
12
13
14
15
16
17
18
19
20
22
MODEL YEAR
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1994 MODEL DESIGNATION
YEAR DESIGNATION I--------;:::~I:__:l ENGINE DESIGNATION
I 0 9 41 0 7 1 2
MODEL DESIGNATION __________ --'
1994
MODEL DESIGNATION
NUMBERS (Chassis)
02 -Sport SKS, Trail Deluxe
04 -Sport
1994
ENGINE DESIGNATION
NUMBERS
27 -EC25PS-07-Single FC
31 -EC34-2PM-02-Twin FC (ES)
33 -EC34-2PM-04-Twin
FC
1994
ENGINE DESIGNATION
NUMBERS
64 -EC50PL-06-Twin
LC
65 -EC50PL-05-Twin LC
67 -EC58PL-01-Triple LC 05 -XLT SKS, Storm SKS
06 -XLT SP 43 -EC44-3PM
-01-Twin FC 68 -EC65PL-05-Triple LC (EFI)
07 -Super Sport,Trail, RXL,
XLT, Storm
08 -RXL Touring
60 -EC45PL-01/02-Tw in LC (A)
61 -EC50PM-01/03-Twin FC (B)
62 -EC50PM-02-Tw in FC (ES)
69 -EC65PL-06-Triple
LC (EFI ES)
74 -EC50PL-07-Twin LC (EFI)
17 -440 XCR
20 -WideTrak
GT/LX
25 -440 Indy SKS, 500 EFI SKS
27 -440 Indy, 500
EFI
28 -Classic, Classic Touring
31 -Indy Lite
GT, StarLite Gt
34 -Indy
Lite, Lite Deluxe, StarLite
KEY:
(A) = Carb 38 mm vs 34 mm
(B) = Jetting -Timing -Piston Length
(ES)
= Electric Start
(EFI)
= Electronic Fuel Injection
(EFI ES)
= Electronic Fuel Injection with Electric Start
75 -EC50PL-08-Twin LC (EFI
ES)
82 -EC80PL-01 Triple LC
MODEL NO.
PATENT NOTICE
MADE IN U.S.A. PDLRRIS
SERIAL NO.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.
s.
FEDERAL AND STATE REQUIREMENTS AND
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS
IN EFFECT ON THE DATE OF MANUFACTURE.
MFD. DATE:
MId. by Polaris Industries L.P.
in Roseau. MN under one or more of the foll owing patents:
U.S. Patents
3,605,511 3.533,662 3,613,8 11
3,580,647 3,613 ,810 3,605,510
3,483,766 3,545,821 3,525,412
Patented Canada 882,491171 883, 694171
Canadi an Rd. 34,573171 34,572171
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
3.867,991
4,793, 950
5,038,
881
864,394/ 71
1 ,227,82 3187
7072133
The machine model and seri al number identification decal is located on the right front side of the tunnel. The serial number is
permanently stamped into the tunne
l. The model number is embossed on the decal.
Whenever corresponding about
an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
8/94 1.36
o

38. o
Engine Type
Engine Model Number
Displacement (cc)
Bore x Stroke (mm)
CarburetionlThrottle Body
Oil Injected
Ignition
Alternator Output
Length ( in.!cm.)
Width (in.!cm.)
Height (in.!cm.)
Ski Stance
(in.!cm.)
Track Width (in.!cm
.)
Track Length Overall
(in.!cm.)
Fuel Capacity (U.S. gal.llmp. gal.lliters)
Recommended Fuel
o
Front Suspension
Brake Type
Storage
Speedometer
Tachometer
Electric Fuel Gauge
Accesso
ry Lights
Electric Start
HandwarmersIThumbwarmer
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
Storm
Storm SKS
0940782
0940582
LC Triple
EC80PL-
01
794
72 x 65
MODELS AND SPECIFICATIONS
1994 Model Identification
RXL XLT XLT SKS
RXL Touring
XLTSP
0940768 0940767 0940567
0940869 0940667
LC Triple LC Triple LC Triple
EC65PL-05/06 EC58PL-01 EC58PL-01
648 579 579
67.72 x 60 64 x 60 64 x 60
3 Mikuni 3 Throttle Body 46mm 3 Mikuni 3 Mikuni
VM38SS Slide VM34SS Slide VM34SS Slide
Standard Standard Standard Standa
rd
COl COl COl COl
12V 180W 12V 180W 12V 170W 12V 170W
106.25/269.9 106.25/269.9 106.25/269.9
113/287
113/287 SKS 113/287 Touring
45.5/115.6 45.5/115.6 45.5/115.6 43.5/110.5
43.5/110.5 SKS
38.5/97.8 38.5/97.8 44/111.8 44/
111.8
44/111 .8 SKS 44/111.8 Touring 38.5/97.8 SP
40
/101.6 40/101.6 40/101.6 38/96.5
38/96.5 SKS
15/38.1 15/38.1 15/38.1 15/38.1
121/307.3 121/307.3 121/307.3 133.5/339.1
133.5/339.1 SKS 133.5/339.1 Touring
10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5
90 Octane Min. 87 Octane Min. 87 Octane Min. 87 Octane Min.
Parallel Link Parallel Link Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS Trailing Arm IFS Trailing Arm
IFS
Liquid Cooled
Liquid Cooled Hydraulic Disc Hydraulic Disc
Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat Rear of Seat
Standard Standard Standard Standard
Standard Standard Standard Standa
rd
Option Standard Option Option
Oil/Brake Oil/Brake
Oil/Brake Oil/Brake
Temp/Acc Temp/Acc Temp/Acc Temp/Acc
High Beam High Beam High Beam High Beam
N/A Touring Option Option
Hi-Lo/Std Hi-Lo/NA
Hi-Lo/Std Hi-Lo/Std
N/A Option Option Option
Option Option Option Option
Option Option Option Option
Option Option Option Option
1.37 8/94

39. MODELS AND SPECIFICATIONS
1994 Model Identification
XLT Special
XTRA
0946767
Engine Type LC Triple
Engine Model Number EC58PL-03
Displacement
(ee) 596
Bore x Stroke (mm) 65 x 60
CarburetionfThrottle Body 3 Mikuni
VM34SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 170W
Length (in./cm.)
106.25/269.9
Width (in./cm.) 49/124.5
Height (in./cm.) 47/119.4
Ski Stance (in./cm.) 38/96.5
Track Width (in./cm.) 15/38.1
Track Length Overall 121/307.3
(in./cm.)
Fuel Capacity (U.S. gas'/Imp. gaL/liters) 10.7/8.9/40.5
Recommended Fuel 87 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Electric Fuel Gauge Option
Accessory Lights Oil/Brake
Temp/Acc
High Beam
Electric Start Option
HandwarmersfThumbwarmer Hi-Lo/Std
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
8/94
500 EFI
500 EFI SKS
0942774
0942574
LCTwin
EC50PL-07
488
72 x 60
2 Throttle Body
46mm
Standard
COl
12V 250W
107/271.8
113/287 SKS
45.5/115.6
43.5/110.5 SKS
46/116.8
40/101.6
38/96.5 SKS
15/38.1
121/307.3
133.5/339.1 SKS
10.7/8.9/40.5
87 Octane Min.
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Standard
Standard
Option
Oil/BrakefTemp
Acc/Batt
High Beam
Option
Hi-Lo/Std
Option
Option
Option
Option
1.38
o
Classic Classic
r)
Touring
0942865 0942875
LCTwin LCTwin
EC50PL-05 EC50PL-08
488 488
72 x 60 72 x 60
2 Mikuni 2 Mikuni
VM38SS Slide VM38
SSSiide
Standard Standard
COl COl
12V200W 12V 250W
107/271.8 113/287
45.5/115.6 45.5/115.6
46/116.8 46/116.8
40/101.6 40/101.6
15/38
.1 15/38.1
121/307.3 133.5/339.1
10.7/8.9/40.5
10.7/8.9/40.5
87 Octane Min. 87 Octane Min.
Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat
Standard Standard
Standard Standard
Standard Standard
Oil/Brake Oil/BrakefT emp
Temp/Acc Acc/Batt
High Beam High Beam
Option Standard
Hi-Lo/Std Hi-Lo/Std
Option Standard
Option Standard
Option Option
Option Option

40. WideTrak LX WideTrak GT
0942064 0942061
Engine Type
LCTwin Fan Twin
Engine Model Number EC50PL-06 EC50PM-03
Displacement (cc) 488 488
Bore x Stro
ke (mm) 72 x 60 72 x 60
CarburetionfThrottle Body 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide
Oil Injected Standard Standard
Ignition COl COl
Alternator Output 12V 200W 12V 200W
Length (in.!cm.) 128/325.1 121.5/308.6
Width (in.!cm.) 43.5/110.5 43.5/110.5
Height (in.!cm.) 49/124.5 49/124.5
Ski Stance (in.!cm.) 38/96.5 38/96.5
Track Width (in.!cm.) 20/50.8 20/50.8
Track Length Overall 156/396.2 141/358.1
(in.!cm.)
Fuel Capacity (U.S. gas.!lmp. 10/8.3/38 10/8.3/37.8
gal.lliters)
Recommended Fuel 87 Octane Min. 87 Octane Min.
Front Suspension Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Brake Type Mechanical Disc Mechanical Disc
Storage Under Seat Under Seat
Storage Rack
Speedometer Standard Standard
Tachometer Standard Option
Electric Fuel Gauge N/A N/A
Accessory Lights OilfTemp Rev/Acc
Rev Oil
High Beam High Beam
Electric Start Option Option
HandwarmersfThumbwarmer Single Heat/Std Single Heat/Std
Two-Up Seat Standard Standard
Backrest Standard Standard
Storage Rack Standard Standard
Tow Hitch Standard Standard
1.39
MODELS AND SPECIFICATIONS
1994 Model Identification
600XCR 440 XCR
0941667 0941760
LCTwin LC Twin
EC58PL-02 EC45P
L-01
596 432
65 x 60 67.72 x 60
3 Mikuni 2 Mikuni
VM38SS S
lide VM38SS Slide
Standard Standard
COl COl
12V 170W
12V200W
106.25/269.9 106.25/269.9
45.5/115.6 45.5
/115.6
38.5/97.8 38.5/97.8
41/104.1 40/101.6
15/38.1 15/38.1
121/307.3 121/307.3
10.7/8.9/40.5 10.7/8.9/40.5
91 Octane Min. 87 Octane Min.
Parallel
Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Liquid Cooled Liquid Cooled
Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat
Standard Standard
Standard Standard
Option Option
Oil/Brake Oil/Brake
Temp/Acc Temp/Acc
High Beam High Beam
Option Option
Hi-Lo/Std
Hi-Lo/Std
N/A Option
N/A Option
N/A Option
N/A Option
8/94

41. MODELS AND SPECIFICATIONS
1994 Model Identification
440XCR SP
0941660
Engine Type LCTwin
Engine Model Number EC45PL-
03
Displacement (cc) 439
Bore x Stroke (mm) 68.25 x
60
Carburetionrrhrottle Body 2 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (in./cm.)
106.25/269.9
Width (in./cm.) 45.5/115.6
Height (in./cm.) 38.5/97.8
Ski Stance (in./cm.) 41/104.1
Track Width (in./cm.) 15/38.1
Track Length Overall 121/307.3
(in./cm.)
Fuel Capacity (U.S. gas'/Imp. gal.!liters)
10.7/8.9/40.5
Recommended Fuel 91 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Electric Fuel Gauge Option
Accessory Lights Oil/Brake
TemplAcc
High Beam
Electric Start Option
Handwarmersrrhumbwarmer Hi-Lo/Std
Two-Up Seat
N/A
Backrest N/A
Storage Rack N/A
Tow Hitch N/A
8/94 1.40
, .
440 Indy
440 Indy SKS
0942760
0942560
LC Twin
EC45PL-02
432
67.72 x 60
2 Mikuni
VM34SS Slide
Standard
COl
12V 200W
107/271.8
113/287
SKS
45.5/115.6
43.5/110.5
SKS
46/116.8
40/101.6
38/96.5
SKS
15/38.1
121/307.3
133.5/339.1
SKS
10.7/8.9/40.5
87 Octane Min.
Parallel Link
Trailing Arm
IFS
Hydraulic Disc
Rear of Seat
Standard
Standard
Option
Oil/Brake
TemplAcc
High Beam
Option
Hi-Lo/Std
Option
Option
Option
Option
Trail Deluxe Trail
0940262 0940761
Fan Twin Fan Twin
EC50PM-02 EC50PM-01
488 488
72 x 60 72 x 60
2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide
Standard Standard
COl COl
12V200W 12V200W
113/287 106.25/269.9
45.5/115.6 45.5/115.6
45/114.3 44/111.8
40/101.6 40/101.6
15/38.1 15/38.1
133.5/339.1 121/307.3
10.7/8.9/40.5 10.7/8.9/40.5
87 Octane Min. 87 Octane Min.
Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat
Standard Standard
Option Standard
Option Option
Oil/Brake Oil/Brake
Acc Acc
High Beam High Beam
Standard Option
Single Heat/Std Single Heat/Std
Standard Option
Standard Standard
Option Option
Option Option

42. Super Sport
0940743
Engine Type Fan Twin
Engine Model Number EC44-3PM-01
Displacement (cc) 432
Bore x Stroke (mm) 67.72 x 60
Carburetionrrhrottle Body 2 Mikuni
VM34SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (in.lcm.) 106.25/269.9
Width
(in.lcm.) 45.5/115.6
Height (in.lcm.) 38.5/97.8
Ski Stance (in.lcm
.) 40/101.6
Track Width (in.lcm.) 15/38.1
Track Length Overall (in.lcm.) 121/307.3
Fuel Capacity (U.S. gas.ll
mp. gal.lliters) 10.7/8.9/40.5
Recommended Fuel 87 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Electric Fuel Gauge Option
Accessory Lights Oil/Brake
Acc
High Beam
Electric Start Option
Handwarmersrrhumbwarmer Single Heat/Std
Two-Up Seat Option
Backrest Standard
Storage Rack Option
Tow Hitch Option
1.41
MODELS AND SPECIFICATIONS
1994 Model Identification
Sport Indy Lite Indy Lite GT
SportSKS Deluxe
0940443 0943431 0943133
0940243
Fan Twin Fan Twin Fan Twin
EC44-3PM
-01 EC34-2PM-02 EC34-2PM-04
432 339 339
67.72 x 60 62.3 x 55.6 62.3 x 55.6
2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM30SS Slide VM30SS Slide
Standard Standard Standard
COl
COl COl
12V200W 12V 150W 12V 150W
106.25/269.9 105/266.7
115/292.1
113/287 SKS
43.5/110.5 42.5/108 42.5/108
44/111.8 44/111.8 48/121.9
45/114.3 SKS
38/96.5 37/94 37/94
15/38.1 15/38
.1 15/38.1
121/307.3 121/307.3 133.5/339.1
133.5/339.1 SKS
10.7/8.9/40.5 8/6.7/30.3 8/6.7/30.3
87 Octane Min. 87 Octane Min. 87 Octane Min.
Parallel Link Parallel Link Parallel Link
Trai
ling Arm IFS Trailing Arm IFS Trailing Arm I FS
Hydraulic Disc Mechanical Disc Mechanical Disc
Rear
of Seat Rear of Seat Rear of Seat
Top of Hood
Top of Hood
Standard Standard Standard
Option N/A N/A
Option N/A N/A
Oil/Brake Oil/Acc Oil/Acc
Acc
High Beam
Option Standard Option
Sing
le Heat Std Single Heat/Std Single Heat/Std
Option N/A Standard
Standard SKS
Option
N/A Standard
Standard SKS
Option Option Standard
Option Option Standard
8/94

43. MODELS AND SPECIFICATIONS
1994 Model Identification
Engine Type
Engine Model Number
Displacement (cc)
Bore x Stroke (mm)
CarburetionfThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in.lcm.)
Width
(in.lcm.)
Height (in.lcm.)
Ski Stance (in.lcm.)
Track Width (in.lcm.)
Track Length Overall (in.lcm.)
Fuel Capacity (U.S. gas
.llmp. gaUliters)
Recommended Fuel
Front Suspension
Brake
Type
Storage
Speedometer
Tachometer
Electric Fuel Gauge
Accessory Lights
Electric Start
HandwarmersfThumbwarmer
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
8/94
.
StarLite GT
0943127
Fan Single
EC25PS-07
244
72 x 60
1 Mikuni
VM30SS Slide
Standard
COl
12V 150W
115/292.1
42.5/108
48
/121.9
37194
15138.1
133.5/339.1
8/6.7/30.3
87 Octane Min.
Parallel Link
Trailing Arm IFS
Mechanical Disc
Rear of Seat
Top of Hood
Option
N/A
N/A
N/A
N/A
Option/Option
Standard
Standard
Standard
Standard
1.42
StarLite Indy Lite
0943427 0943433
Fan Single Fan Twin
EC25PS-07 EC34-2PM-04
244 339
72 x 60 62.3 x 55.6
1 Mikuni 2 Mikuni
VM30SS Slide VM30SS Slide
Standard Standard
COl COl
12V 150W 12V 150W
105/266.7 105/266.7
42.5/108 42.5/108
44/111.8 44/111.8
37/94 37/94
15/
38.1 15/38.1
121/307.3 121/307.3
8/6.7/30.3 8/6.7/30.3
87 Octane Min. 87 Octane Min.
Para
llel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Mechanical Disc Mechanical Disc
Rear of Seat Rear of Seat
Top
of Hood Top of Hood
Option Standard
N/A N/A
N/A N/A
N/A N/A
N/A Option
OptionlOption Option lOption
N/A N/A
N/A N/A
Option Option
Option Option

44. MODELS AND SPECIFICATIONS
1995 Model Identification
SERIAL NUMBER IDENTIFICATION
The machine serial number may be used as an aid in identifying machine model year. Refer to the first digits in the serial number
for proper identification:
FIRST DIGITS MODEL YEAR
12 1985
FIRST DIGITS
18
MODEL YEAR
1991
13 1986 19 1992
14 1987 20 1993
15 1988 22 1994
16 1989 23 1995
17 1990
1995 MODEL DESIGNATION
YEAR DESIGNATION--- -------, r-- - - - ENGINE DESIGNATION
o~
MODEL DESIGNATION
1995
MODEL DESIGNATION
NUMBERS (Chassis)
02 -Sport Touring
04 -Sport
05 -XLT SKS, Storm SKS
07 -Super Sport,
XLT, Storm
08 -RXL Touring
20 -WideTrak GT/LX
25 -440 Indy SKS, 500 E
FI SKS
27 -440 Indy, 500 EFI, Indy Trail, Indy 500
28 -
Classic, XLT Touring
31 -Indy Lite GT
34 -Indy Lite, Lite Deluxe, Star Lite
22 -Indy Trail Deluxe
16 -Indy 440 XCR, Indy 600 XCR
29 -Indy 500
EFI SKS (paddle track)
67 -Indy XLT Special, RXL
1995
ENGINE DESIGNATION
NUMBERS
27 -EC25PS07
33 -EC34-2PM02lE02
43 -EC44-3PM01/02
60 -EC45PL02/03
61 -EC50PM03/E04/04
62 -EC50PME04/04
56 -EC58PL03
09 -Indy XLT SKS (paddle track), Storm SKS (paddle track)
MODEL NO. MADE IN U.S.A. PDLRRIS
Refer to Engine Section for
more detailed information
1995
ENGINE DESIGNATION
NUMBERS
64 -EC50PL06/E04/04
65 -EC50PL05/E04/04
67 -EC58PL01 E04
68 -EC65PL05/E05
69 -EC65PL05/E05
74 -EC50PL07
76 -EC58PL02
82 -EC80
PL01
PATENT NOTICE
SERIAL NO.
Mfd. by Polaris Industries L.P. in Roseau, MN under one or
more of the following patents:
THiS VEHICLE CONFORMS TO ALL APPLICABLE
U.S. FEDERAL AND STATE REQUIREMENTS AND
CANADiAN FEDERAL MOTOR VEHICLE STAN·
DARDS IN EFFECT ON THE DATE OF MANUFAC­
TURE.
MFD. DATE:
U.S.
Patents
3,605,511
3,580,647
3,483,766
3,533,662
3,545,821
3,605,510
3,525,412
3,613,810
3,867,991
4,793,950
5,038,881
5,172,675
5,090,386
5,050,564
5,050,559
5,048,503
5,056,482
5,099,813
5,074,271
5,191,531
3,613,811
Patented Canada
882,491n1
883,694f71
864,394n1
Canadian Rd.
34,573n1
34,572f71
1,227,823187
7072133
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
The machine model and serial number identification decal is locat
ed on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed
on the decal.
Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located
on the crankcase (intake side).
1.43 8/94

45. MODELS AND SPECIFICATIONS
1995 Model Identification
Storm
Storm SKS/PT
0950782
0950582
0950982
Engine Type LC Triple
Engine Model Number EC80PL01
Displacement (cc) 794
Bore x Stroke (mm) 72 x 65
CarburetionfThrottle Body 3 Mikuni
VM38SS Slide
O
il Injected Standard
Ignition COl
Alternator Output 12V 170W
Length (in./
cm.) 106.25/269.9
113/287 SKS
Width (in./cm.) 45.5/115.6
43.5/110.5 SKS
Height
(in./cm.) 38.5/97.8
44/
111.8 SKS
Ski Stance (in./cm.)
40/101.6
38/96.5 SKS
Track Width (in./cm
.) 15/38.1
Track Length Overall 121/307.3
(in./cm
.) 133.5/339.1 SKS
Fuel Capacity (U.
S. gal.llmp. gal./liters) 10.7/8.9/40.5
Recommended Fuel 90 Octane Min.
Front SuspenSion Parallel Link
Trailing Arm IFS
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Toolbox Footrest
Speedometer Standard
Tachometer Standard
Electric Fuel Gauge Option
Accessory Lights Oil/Brake
Temp/Ace
High Beam
Electric Start N/A
HandwarmersIThumbwarmer Hi-Lo/Std
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
8/94
RXL Touring
0950869
LC Triple
EC65PLE05
648
67.72 x 60
3 Throttle Body
46mm
Standard
COl
12V 180W
113/287
45.5
/115.6
45/114.3
40/101.6
15/38.1
133.5/339.1
10.7/8.9/40.5
87 Octane Min.
Parallel Link
Trailing Arm IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Toolbox Footrest
Standard
Standard
Standard
Oil/Brake
Temp/Ace
High Beam
Standard
Hi-Lo/Option
Standard
Standard
Option
Option
1.44
RXL XLT
XLTSP
0956768 0950756
0956756
o
LC Triple LC Triple
EC65PL05 EC58PL03
648 597
67.72 x 60 65 x 60
3 Throttle Body 3 Mikuni
46mm VM34SS Slide
Standard Standard
COl
COl
12V 180W 12V 170W
106.25/269.9 106.25/269.9
49/124.46 45.5
/115.6
49/124.46 SP
43/109.22 44/111.8
43
/109.22 SP
43.5
/110.49 40/101.6
43.5/110.49 SP
15/38.1 15/38
.1
121/307.3 121/307.3
10.7/8.9/40.5 10.7/8.9/40.5
87 Octane Min. 87 Octane Min.
Non-Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Non-Parallel
LinkTrailing Arm
I
FSSP
Liquid Cooled Hydraulic Disc
Hydraulic Disc
Rear of Seat Rear of Seat
Toolbox Footrest Toolbox Footrest
Standard Standard
Standard Standard
Standard Option
Oil/Brake Oil/Brake
Temp/Acc Temp/Acc
High Beam High Beam
Option Option
Hi-Lo/Option Hi-Lo/Std
Option Option
Option Option
Option Option
TBA Option
TBA SP

46. Engine Type
Engine Model Number
Displacement (cc)
Bore x Stroke (mm)
CarburetionlThrottle Body
Oil Injected
Ignition
Alternator Output
Length (in./cm.)
Width (in./cm.)
Height (in./cm.)
Ski Stance (in./cm.)
Track Width (in./cm.)
Track Length Overall
(in./cm.)
Fuel Capacity (U.S. gas'/Imp. gal./liters)
Recommended Fuel
Front Suspension
Brake Type
c
Storage
Speedometer
Tachometer
Electric Fuel Gauge
Accessory Lights
Electric Start
HandwarmerslThumbwarmer
Two-Up Seat
Backrest
Storage Rack
Tow Hitch
XlT SKS/PT
0950556
0950956
t;c Triple
EC58PL03
597
65 x 60
3 Mikuni
VM34SS Slide
Standard
COl
12V 170W
113/287
43.5/110.5
44/111.8
38/96.5
15/38.1
133.5/339.1
10.7/8.9/40.5
87 Octane Min.
Parallel Link
Trailing Arm
IFS
Hydraulic Disc
Rear of Seat
MODELS AND SPECIFICATIONS
1995 Model Identification
XlTTouring 600 XCR 500
0952857 0951676 0952764
LC Triple LC Triple LC Twin
EC58PLE04 EC58PL02 EC50PL04
597 597 488
65 x 60 65 x 60 72 x 60
3 Mikuni 3 Mikuni 2 Mikuni
VM34SS Slide VM38AL Slide VM38SS Slide
Standard Standard Standard
COl
COl COl
12V 170W 12V 170W
12V200W
113/287 106.25/269.87 107/271.8
45.5/115.57 45.5/115.57 45.5/115.6
46/116.84 40/101.6 40/101.6
40/101.6 40/101.6 40/101.6
15/38.1 15/38.1 15/38.1
133.5/339.1 121/307.3 121/307.3
10.7/8.9/40.5 9.5/8.9/40.5 10.7/8.9/40.5
87 Octane Min. 87 Octane Min. 87 Octane Min.
Parallel Link Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS Trailing Arm IFS
w/shock w/shock
Hydraulic Disc Liquid Cooled Hydraulic Disc
Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat
Toolbox
Footrest Toolbox Under Hood Toolbox
Standard Standard Standard Standard
Standard Standard Standard Standard
Option Standard N/A Option
Oil/Brake Oil/Brake Oil/Brake Oil/Brake
Temp/Acc Temp/Acc Temp/Acc Temp/Acc
High Beam High Beam High Beam High Beam
Option Standard N/A Option
Hi-Lo/Std Hi-Lo/Std Hi-Lo/Std Hi-Lo/S.td
Option Standard Option Option
Option Standard Option Option
Option Option Option Option
Option Option Option Option
1.45 8/94

47. MODELS AND SPECIFICATIONS
1995 Model Identification
Classic
0952865
Engine Type
LCTwin
Engine Model Number EC50PLE04
Displacement (cc) 488
Bore x Stroke (mm) 72 x 60
CarburetionfThrottle Body 2 Mikuni
VM38SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (in.!cm.) 107/271.8
Width (in.!cm.) 45.5/115.6
Height (in.!cm
.) 44/111.76
Ski Stance (in.!cm.) 40/101.6
Track Width (in.!cm.) 15/38.1
Track Length Overall 121/307.3
(in.!cm.)
Fuel Capacity (U.S. gas.!lmp. 10.7/8.9/40.5
gal./liters)
Recommended Fuel 87 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Hydraulic Disc
Storage Rear of Seat
Toolbox Under Hood
Speedometer Standard
Tachometer Standard
Electric Fuel Gauge Standard
Accessory Lights Oil/Brake
Temp/Ace
High Beam
Electric Start Standard
HandwarmersfThumbwarmer
Hi-Lo/Std
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
8/94
500 EFI
500 EFI SKS/PT
0952774
0952574
0952974
LCTwin
EC50PL07
488
72 x 60
2 Throttle Body
46mm
Standard
COl
12V 250W
107/271.8
113/287 SKS
45.5/115.6
43.5/110.5 SKS
44/111.76
40/101.6
38/96.5 SKS
15/38.1
121/307.3
133.5/339.1 SKS
10.7/8.9/40.5
87 Octane Min.
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Toolbox Under Hood
Standard
Standard
Option
Oil/BrakefTemp
Ace/Batt
High Beam
Option
Hi-Lo/Std
Option
Option
Option
Option
1-46
WideTrak LX WideTrak GT
0952064 0952061
LCTwin Fan Twin
EC50PL06 EC50PM03
488 488
72 x 60 72 x 60
2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide
Standard Standard
COl COl
12V200W 12V 200W
128/325
.1 121.5/308.6
43.5/110.5 43.5/110.5
49/124.5 49/124.5
38/96.5 38/96.5
20/50.8 20/50.8
156/396.2 141/358
.1
10/8.3/38 10/8.3/37.8
87 Octane Min. 87 Octane Min.
Parallel Link Parallel Link
Trailing Arm
IFS Trailing Arm IFS
Mechanical Mechanical
Under Seat Under Seat
Storage Rack
Standard Standard
Standard Option
N/A N/A
OilfTemp Rev/Acc
Rev Oil
High Beam High Beam
Option Option
Single Heat/Std Single Heat/Std
Standard Standard
Standard Standard
Standard Standard
Standard Standa
rd

48. 440XCR
0951660
Engine Type LCTwin
Engine Model Number EC45PL05
Displacement (cc) 439
Bore x Stroke (mm) 68.25 x 60
CarburetionlThrottle Body 2 Mikuni
VM34SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 200W
Length (inJcm.) 106.25/269.9
Width (inJcm.) 45.5/115.6
Height (inJcm.) 38.5/97.8
Ski Stance (inJcm.) 41/104.14
Track Width (inJcm.) 15/38.1
Track Length Overall 121/307.3
(inJcm.)
Fuel Capacity (U.S. gasJlmp. gaL/liters) 9.5/8.9/40.5
Recommended Fuel 87 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
w/shock
Brake Type Liquid Cooled
Hydraulic Disc
Storage Rear of Seat
Speedometer Standard
Tachometer Standard
Electric Fuel Gauge N/A
Accessory Lights Oil/Brake
Temp/Acc
High Beam
Electric Start N/A
HandwarmersIThumbwarmer Hi-Lo/Std
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
1.47
MODELS AND SPECIFICATIONS
1995 Model Identification
440 Indy Trail Deluxe Trail
440lndySKS
0952760 0952262 0952761
0952560
LCTwin 1'} Fan Twin Fan Twin
EC45PL02 EC50PME04 EC50PM04
432 488 488
67.72 x 60 72 x 60 72 x 60
2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide VM34SS Slide
Standard Standard Standard
COl COl COl
12V 200W
12V200W 12V200W
107/271.8 113/287 107/271.78
113/287 SKS
45.5/115.6 45.5/115.6 45.5
/115.6
43.5/110.5 SKS
44/111.76 46/116.84 44/111.8
40/101.6 40/101.6 40/101.6
38/96.5 SKS
15/38.1 15/38.1 15/38.1
121/307.3 133.5/339.1 121/307.3
133.5/339.1 SKS
10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5
87 Octane Min. 87 Octane Min.
87 Octane Min.
Parallel Link Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS Trailing Arm IFS
Hydraulic Disc Hydraulic Disc Hydraulic Disc
Rear of Seat Rear of Seat Rear of Seat
Toolbox Toolbox Toolbox
Standard Standard Standard
Standard Option Standard
Option Option Option
OiVBrake OiVBrake Oil/Brake
Temp/Acc Acc Acc
High Beam High Beam High Beam
Option Standard Option
Hi-Lo/Std Hi-Lo/Std Hi-Lo/Std
Option Standard Option
Option Standard Option
Option Option Option
Option Option Option
8/94

49. MODELS AND SPECIFICATIONS
1995 Model Identification
Super Sport
0950743
Engine Type Fan Twin
Engine Model Number EC44-3PM02
Displacement (cc) 432
Bore x Stroke (mm) 67.72 x 60
CarburetionfThrottle Body 2 Mikuni
VM34SS Slide
Oil Injected Standard
Ignition COl
Alternator Output
12V200W
Length (in./cm.) 106.25/269.9
Width (in.!cm
.) 45.5/115.6
Height (in.!cm.) 38.5/97.8
S
ki Stance (in.!cm.) 41/104.14
Track Width (in.!cm.) 15/38.1
Track Length Overall (in.!cm.) 121/307.3
Fuel Capacity (U.S. gas.!lmp. gal./liters) 10.7/8.9/40.5
Recommended Fuel 87 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake
Type Hydraulic Disc
Storage Rear of Seat
Toolbox Footrest
Speedometer Standard
Tachometer Standard
Electric Fuel Gauge Option
Accessory Lights
Oil/Brake
Acc
High Beam
Electric Start Option
HandwarmersfThumbwarmer Single Heat/Std
Two-Up Seat Option
Backrest Option
Storage Rack Option
Tow Hitch Option
8/94
Sport
Sport Touring
0950443
0950243
Fan Twin
EC44-3PM01
432
67.72 x 60
2 Mikuni
VM34SS Slide
Standard
COl
12V 200W
106.25/269.9
113/287 Touring
43.5/110.5
44/111.8
45/114.3
Touring
38/96.5
15/38.1
121/307.3 .
133.5/339.1 Touring
10.7/8.9/40.5
87 Octane Min.
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Toolbox Footrest
Standard
Option
Option
Oil/Brake
Acc
High Beam
Option
Single Heat/Std
Single Heat/Acc
Touring
Option
Standard Touring
Option
Standard Touring
Option
Option
1.48
o
Indy Lite Indy Lite GT
Deluxe
0953431 0953133
Fan Twin Fan Twin
EC34-2PME02 EC34-2PM02
339 339
62.3 x 55.6 62.3 x 55.6
2 Mikuni 2 Mikuni
VM30SS Slide VM30SS Slide
Standard Standard
COl
COl
12V 150W 12V 150W
105/266.7
115/292.1
42.5/108 42.5
/108
44/111.8 48/121.9
37/94 37/94
15/38.1 15/38.1
121/307.3 133.5/339.1
8/6.7/30.3 8/6.7/30.3
87 Octane Min. 87 Octane Min.
Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Mechanical Disc Mechanical Disc
Rear of Seat Rear of Seat
Top of Hood Top of Hood
Standard Standard
N/A N/A
N/A N/A
Oil/Acc Oil/Acc
Standard Option
Single Heat/Std Single Heat/Std
N/A Standard
N/A Standard
Option Standard
Option Standard

50. c
Indy Lite
0953433
Engine Type Fan Twin
Engine Model Number EC34-2PM02
Displacement (cc) 339
Bore x Stroke (mm) 62.3 x 55.6
CarburetionfThrottle Body 2 Mikuni
VM30SS Slide
Oil Injected Standard
Ignition COl
Alternator Output 12V 150W
Length (in./cm.) 105/266.7
Width (in./cm.) 42.5
/108
Height (in./cm.) 44/111.8
Ski Stance (in./cm.) 37/94
Track Width (in./cm.) 15/38.1
Track Length Overall (in./cm
.) 121/307.3
Fuel Capacity (U.S. gas
'/Imp. gal./liters) 8/6.7/30.3
Recommended Fuel 87 Octane Min.
Front Suspension Parallel Link
Trailing Arm IFS
Brake Type Mechanical Disc
Storage Rear of Seat
Top of Hood
Speedometer Standard
c
Tachometer N/A
Electric Fuel Gauge N/A
Accessory Lights N/A
Electric Start Option
Handwarmers
lThumbwarmer Option/Option
Two-Up Seat N/A
Backrest N/A
Storage Rack Option
Tow Hitch Option
1.49
MODELS AND SPECIFICATIONS
1995 Model Identification
StarLite
0953427
Fan Single
EC25PS07
244
72 x 60
1 Mikuni
VM30SS Slide
Standard
COl
12V 150W
105/266.7
42.5/108
44/111.8
37/94
15/38.1
121/307.3
8/6.7/30.3
87 Octane Min.
Parallel Link
Trailing Arm IFS
Mechanical Disc
Rear of Seat
Top of Hood
Option
N/A
N/A
N/A
N/A
Option/Option
N/A
N/A
Option
Option
8/94

51. ,0
o
o
o
o
, ac:zI

52. CHAPTER 2
BODY AND STEERING
Summer Storage ......................................................... 2.1-2.2
Gas Tank and Seat Removal -Cutlass SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 2.3
Gas Tank and Seat Removal -Indy
Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.4
Seat Cover Replacement (Plastic Base)
..................................... 2.5-2.7
Decal Removal and
Installation ............................................... 2.8
ABS Nosepan -Care, Cleaning and Repair
................................. 2.9-2.10
Nosepan Replacement Procedure
(1994 Indy 440/SKS, 500 EFI/SKS, Classic/Touring) . . . . . . . . . . . . . . . . . . .
.. 2.11
RIM Metton™ Part Repair ................................................... 2.12
Fiberglass Repair
.......................................................... 2.13
Hood and Nosepan Adjustment
(1994 Indy 440/SKS, 500 EFI/SKS, Classic/Touring)
..................... 2.13
Steering -Conventional Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 2.14
Steering -IFS -Independent Front Suspension -1985 to Current
................. 2.15
IFS Adjustable Torsion Bar ..
................................................ 2.16
1994 Shock and Spring
Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 .17
1995 Shock and Spring
Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.18
IFS Torsion Bar Removal and Installation
..................................... 2.19
IFS
Toe and Camber Adjustment ......................................... 2.20-2.22
XTRA Camber Adjustment
.................................................. 2.23
XTRA Ski Alignment
........................................................ 2.24
Ski Spindle Bushing Replacement -Handlebar Torque and Sequence
............ 2.25
Ski Skag Removal -Conventional Type
....................................... 2.26
Ski Skag
Removal-IFS and EZ Steer Type ................................... 2.27
1994 Model Seat Lengths
................................................... 2.28
1995 Model Seat Lengths
................................................... 2.29
1993 Paint Codes
.......................................................... 2.30
1994 Paint Codes
.......................................................... 2.31
1995 Paint Codes
.......................................................... 2.32
8/93

53. i Z&

54. Cleaning And Preservation Of Hood, Chassis And Trim
BODY AND STEERING
Summer Storage
Proper storage starts by cleaning, washing and waxing the hood, chassis, upholstery and plast iC parts. Clean and
touch up with paint any rusted or bare metal surfaces. Ensure that all corrosive salt and acids are removed from
surfaces before beginning preservation with waxes and rust inhibitors (grease, oil, or paint).
If the machine is equipped with electric start, disconnect the battery cables and clean the cables and battery posts.
Fill battery to proper level and charge to full capacity. Remove and store the battery
in a cool dry place.
The machine should be stored in a dry garage or shed out of the sunlight and covered with a fabric snowmobile
cover.
Do not use plastiC to cover the machine; moisture will be trapped inside causing rust and corrosion
problems.
Controls And Linkage
All bushings, spindle shafts and tie rod ends should be coated with a light coat of o il or grease. Throttle controls
and cables should be lubricated with Polaris clutch and cable lubricant (PN 2870510). Force a sma
ll amount of
lubricant down cables.
Electrical Connections
Separate electrical connector blocks and clean corrosive build-up from connectors. Lubricate or pack connector
blocks with petroleum jelly or dielectric grease and reconnect. Replace worn or frayed electrical wire and
connectors.
Clutch And Drive System
Remove drive belt and store in a cool dry location. Lubricate surface faces, shaft and ramps of drive and driven
clutches with light oi
l. This oil must be cleaned off before installing belt for service. A generous amount of
lubrication, such as Polaris clutch and cable lubricant should be applied onto the rollers and weight pins. Replace
chaincase lubricant with new oi
l. Apply lubricant to steel drive shafts, etc., to reduce rusting.
Track And Suspension
To prevent corrosion which wi ll destroy the bearings,
always grease jackshaft and drive shaft clutch side
bearings with a high quality bearing grease. (This
includes fittings added to late model Indys.) Loosen
driven clutch retaining bolt and pull clutch outward to
expose bearing. Use a point type grease gun fitting to
inject grease through hole in flangette into bearing
until grease purges out inside or outside bearing seal.
Push clutch back on shaft and replace clutch retaining
bolt. Inject grease into fitting on speedometer drive
adaptor until grease purges out inside or outside
bearing seal. Lubricate both front ski pivots at
bushings and spindles. See
111.1 and 2.
Use Polaris Fogging Oil (PN 2870791) on shock
absorber shafts to help prevent corrosion.
Under normal conditions moderate track tension
should be maintained
during summer storage.
Rubber track tension should be maintained at the
prescribed normal operating tension specified in this
manual. The rear of the machine should be supported
off the ground to allow free hanging of track.
2.1
Ski Spindle
~ndW /
Ings ~
III. 1
III. 2
Jackshaft
Bearing
Driveshaft
Bearing
Grease
Grease
W
(
0
_M
o
Located on left si de
of machine (clutch si de)
8/
94

55. BODY AND STEERING
Summer Storage
Engine And Carburetor
The fuel tank, fuel lines and carburetor should be
complete
ly drained of gasoline. To eliminate any fuel
remaining
in the carburetor, run the engine until it stops.
Support front of snowmob
ile so engine is level or tilted
slightly rearward. Remove spark plug(s). Rotate piston to
BDC and pour approximate
ly two ounces (16 ml) Polaris
oil into the cylinder. NOTE: Allow ample time for oil to flow
from top of piston down transfer ports and onto crankshaft
bearings before proceeding to next cylinder. Turn engine
over several times to
insure coverage of piston rings,
cylinder walls and crankshaft bearings. See photo at right.
Fog engine with Polaris Fogging O
il (PN 2870791)
according to directions on can.
Add 10 ounces (80 ml) of fuel conditioner/stab
ilizer such
as Go
ld Eagle brand STA-BIL (Polaris PN 2870652) to fuel
tank and top off the tank with fresh fuel.
EFt Storage Considerations
Add fuel conditioner/stabilizer and fill tank as described above. Fog engine. If machine is to be stored for one
month or longe
r, fill and charge battery monthly using Polaris Battery Tender (PN 2871076), or a 1 amp trickle
charger to maintain at
1.270 specific gravity. Disconnect ground cable. Cover and store machine out of direct
sunlight. If machine is to be stored more than four months, start and run eng
ine for at least 15 minutes and re-fog
with fuel stabilizer added to the fue
l.
Standard Torque Specifications
Refer to pages 10.4-10 .5 for a complete list of standard torque specifications, and torque deviations.
8/94
2.2
CD

56. BODY AND STEERING
Gas Tank and Seat Removal -Cutlass SS
Be sure the fuel tank is emptied before beginning the removal procedure.
A WARNING
Gasoline is extremely flammable and explosive under certain conditions .
.&.. Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where
gasoline is stored .
.&.. Do not overfill the tank. Do not fill the tank neck .
.&.. If you get gasoline in your eyes or if you swallow gasoline, see your doctor immediately .
.&.. If you spill gasoline on your skin or clothing, immediate ly wash it off with soap and water and change clothing .
.&.. Never start the engine or let it run in an enclosed area. Gasoline powered engine exhaust fumes are
poisonous and can cause loss of consciousness and death
in a short time.
Removal
1 . Remove the two 1/4 x 1" screws from the rear
underside of the tunnel.
2. Disconnect the seat wire harness at the tank and
remove the seat.
3. Remove the six 1 0-24 x 5/8" bolts (A) securing the
console to the chassi
s. See photo at right.
4. Remove the
fuel line from the fuel pump.
5. Locate tank vent line on upper left front s ide of tank.
Cut line from
its fitting. CAUTION: Do not attempt to
pull the line off as damage to the vent fitting may
result.
6. Roll the front and rear tank hold-do wn springs off the
tank.
7. Disconnect the fuel gauge sight line, both top and
bottom, from the right front side of the tank.
8. Remove the fuel cap.
9. Lift the console Slight ly and remove the tank.
10. Reverse procedure for reinstallation.
2.3 8/94

57. BODY AND STEERING
Gas Tank and Seat
Removal-Indy Models
1. Remove tank cover by disconnecting snaps.
2. Remove vent line at front LH side of tank.
3. Remove gas cap and rubber grommet.
4. Remove air silencer box.
5. Disconnect fuel line from fuel pump and plug line
to prevent fuel spillage from tank. See photo at
right.
WARNING: Gasoline is extremely flammable and
explosive under certain conditions. Do
not
smoke or allow open flames or sparks in or near
the area where
work is being performed. If you
should get gasoline in
your eyes or if you should
swallow gasoline, see your doctor immediately. If
you should spill gasoline on your skin or cloth­
ing, immediately wash
if off with soap and water
and change clothing. Prolonged exposure
to pe­
troleum based
products may cause paint failures.
Always protect finished surfaces and wipe up any
spills immediately.
6. Roll front tank hold-down spring forward off tank
saddle.
7. If machine is equipped with a fuel gauge
connector, this should
be unplugged.
8. Remove two bolts holding rear of seat to tunnel.
9. Slide seat rearward enough to gain access to
taillight connector at
RH side of fuel tank. Unplug
connector. Slide seat off machine and set aside.
10. Fuel tank can now be removed from chassis by
disconnecting two springs at center of fuel tank.
One Piece Fuel Tank/Seat Removal Proce­
dure (1994
440/SKS, 500 EFIISKS, ClassicI
Touring)
1. Remove front tank retaining spring located
behind driven clutch area.
2. Remove fuel cap and grommet.
3. Remove fuel line s.
4. If machine is equipped with gauges, unplug
gauge wires.
5. Remove two bolts in tool box.
6. DisconnecUaillight wiring.
7. Remove two console bolts attaching console to
tunnel.
8. Remove two console bolts located under hood.
9. Remove fuel cap and lift console
up. Replace fuel
cap.
10. Lift up at rear of seat and slide out.
8/94 2.4
, La

58. 1. Remove seat cushion assembly as outlined on
page
2.4.
2. Remove seat and seat covering to be replaced.
Carefully remove staples by loosening with a small
flat blade screwdriver. Pull each staple straight out
with a pliers.
3. On some models, it will be necessary to drill out the
rivets holding the strap buckles. Reach inside the
tool box and rotate the
"0" ring buckle which
secures the center hold down strap. Push the
"0"
ring through the slot in the tool box and carefully
pull it through the foam cushion.
Reassembly Note: For ease of assembly, hook a wire
to the center strap. This will allow you to pull the center
strap back through the foam and into the storage box.
4. Place the seat foam on the seat base assembly as
shown in III. 1.
5. Drape the seat cover over the seat foam.
6. Insert and pull the two seat bucket hold down
straps, attached to the seat cover, through the two
holes in the seat foam and the routed-out holes
located in the storage box area on the plastic seat
base. HINT: A stiff wire attached to the
3 bar slide
on the hold down strap will aid in this process.
NOTE: Use the rear two holes for a longer length
seat and the forward two holes for the standard
length seat.
2.5
BODY AND STEERING
Seat Cover Replacement (Plastic Base)
ILL. 1
~\t?
o"~
~
SEAT BUCKET
HOLD DOWN
STRAP
FOR USE WITH
LONG SEAT
STORAGE
BOX
AREA
PLASTIC SEAT
BASE
8/94

59. BODY AND STEERING
Seat Cover Replacement (Plastic Base)
7. Turn the assembly over and begin upholstering by lining up the seat cover vinyl side flaps with the indented
square location indicators located on the plastic seat base as shown
in III. 1 A.
CAUTION: Apply staples in the stapling channel only. See 1111. If you apply staples outside the channel, you
will damage the fuel tank reservoir
in the seat base. If this happens you must replace the entire seat base
assembly.
8. Using a staple gun, tack each side of the vinyl cover
in place using two staples. If cover has a Polaris emblem
carefully align emblem with bottom edge of seat. This will help ensure that the cover is positioned properly.
9. Align the two sewn seams located at the rear of the seat cover with the two back corners of the seat base. See
III. 1. Pull the vinyl tight and tack the seat cover to the plastic seat base in each corner. Use two or three
staples per corner.
10. Now that the seat cover is correctly positioned, and tacked to the plastic seat base
in four places, turn the ])
assembly over and inspect it. If the seat cover seems to fit correctly and everything looks straight, including
the tool compartment flap, continue with step
11.
BonOM VIEW OF SEAT ASSEMBLY
STAPLES
LOCATION
--==-__ ---:>"'<:~~
INDICATORS
ILL. 1
11. Staple the remainder of the unattached seat cover to
the plastic seat base as shown
in III. 1. HINT: Always
staple between two existing staples and follow this
procedure until the seat cover is completely stapled
to the seat base. See
III. 2.
12. Turn the seat cushion assembly over and inspect for
wrinkles or imperfections. If imperfections are
visible, remove the staples
in the affected area and
staple correctly.
8/94 2.6
SEWN SEAMS
TACK COVER
HERE SECOND
STAPLING CHANNEL
STAPLE HERE FIRST'
STAPLE
HERE SECOND
STAPLE HERE THIRD
STAPLE SEQUENCE ILL. 2

60. BODY AND STEERING
Seat Cover Replacement (Plastic Base)
1995 Models With Grommets In Tool Flap
13. Close tool flap cover, making sure it is aligned properly, and mark grommet holes.
14. Align twist lock with mark from step 13. Verify alignment with grommet
in tool flap.
15. Using twist lock as a template, drill two
.160/1 to .164/1 holes through vinyl and seat base.
16. Rivet twist lock to seat base using rivets provided.
All Models
17. Trim excess vinyl from the bottom around the back of the seat area only after a satisfactory fit is obtained. See
III. 1, page 2.6 .
.
18. Reinstall seat by reversing disassembly steps as they apply to your particular model.
Seat Covering Instructions
• OneiTwo Piece Seat and Tank PN 9912521
• 1994-1995 XCR 440
SP, XCR 600 PN 9912842
Taillight Assembly Replacement
1. After removal of seat cover, drill out three rivets
from the top of the taillight.
2. Remove the taillight assembly and wire harness.
3. Install new taillight assembly and rivet into place.
4. Connect taillight wire harness. NOTE: Taillight
harness wires must be routed away from any
possible contact with seat cover staples to prevent
electrical shorts.
5. Pull the seat cover tightly and evenly into position
and re-staple to the seat pan.
6. Inspect cover for a wrinkle-free fini sh before
reinstalling
on the snowmobile.
2.7 8/94

61. BODY AND STEERING
Decal Removal and Installation
Decal Removal
1. Before removing old decal, it is important to note its
position by marking it
in several locations.
2. Remove old decal completely. NOTE: A small
amount of solvent will aid
in removing the old decal.
3. Depending on year and model, the decals may be
UV based or solvent based. If heat will not remove
decal, gently buff area with a mild abrasive. Use
3M Scotch
Brite™ Graphics Removal Discs (3M
PN 048011-16855), with a No.1 Roloc and holder
(3M
PN 048011-15408), or an equivalent low RPM
buffing disc.
CAUTION: Maintain 2500-3500 RPM
to prevent damage to hood caused by excessive
heat.
4. Remove any remaining decal adhesive with a citrus
based cleaner or equivalent non-solvent based
cleaner.
5. Thoroughly clean area where the new decal will be
installed using a soluti
on of mild soap (such as
dishwashing liquid) and clean water.
NOTE: Use
approximately four ounces soap to one gallon
water.
Decal Installation
1 . Apply a soluti on of mild soap mixed with clean
water to
the area where the new decal is to be
applied.
Do not wipe off.
2. Carefully remove decal backing and apply new
decal.
3. If decal does not have a pre-mask, apply additional
soapy water solution to top of decal after it
is in
position.
4. Holding decal
in position, remove all trapped air
and soapy water solution from under decal using a
clean, soft rubber squeegee
to prevent scratching
of decal surface.
5. If decal has a pre-mask, carefully remove ..
NOTE: If the decal being applied needs to be stretched
around a radius, follow these recommendations:
6. Fasten a straight edge to tail end of decal.
7. Pull or stretch remaining portion of decal around
radius and into position.
NOTE: A small amount of
heat applied
to the decal will aid in forming it to the
radius. The mass of the decal which was secured
in previous steps will hold it in position while pulling.
8. Again, apply soapy water solution to top of decal
and remove trapped air using a clean, soft rubber
squeegee. Use care to prevent scratching the
decal surface.
9. Apply a small amount of heat to the decal to fasten
it securely.
10. Carefully remove excess decal material.
8/94
2.8
(

62. c
BODY AND STEERING
ABS Nosepan -Care, Cleaning, and Repair
Care and Cleaning
ASS nosepans will retain their original finish with reasonable care and handling. The following care and cleaning
tips will help them keep the original lust
er.
Do:
• Dust and clean with a soft, damp cloth or chamois, wiping the surfaces gently.
• Use mild soap (such as dishwashing detergent) and lukewarm water.
• Dry the surfaces after washing and rinsing by blotting with a damp cloth or chamois.
• Wax the surfaces sparingly for protection and the highest degree
of polish. Apply house­
hold or commercial type wax sparingly
in a thin, even film with a soft clean cloth.
• Polish waxed surfaces lightly with a clean cotton flannel or jersey cloth. After polishing,
wipe gently with a damp cloth to ground any electrostatic charges which may attract dust
particles.
Do Not:
• Use cloths containing grit or abrasive particles or kitchen scouring compounds to clean or
dust. Light scratches may be rubbed out with wax.
• Use boiling water
or strong solvents to clean, as they will soften the plastic.
• Use strong soaps or abrasives.
Special Cleaning Problems
Dirt and Grease: Normal liquid cleaners or soap and water may not always remove grimy dirt. Janitor in a Drum
and Cascade have been found to be the best cleaners for removing dirty, ground
in grease.
Stains: Stains such as iodine may be safely removed with 45% isopropyl (rubbing alcoho
l). Higher concentration
commercial grades will remove the stain, but will dull the film surface. The gloss can be returned with Simoniz
paste wax.
Surface Scratches and Abrasions: Light scratches can be removed by waxing with Simoniz paste wax. Deeper
scratches may be removed by lightly buffing with a fine grade of rubbing compound.
Repair of Cracks and Fractures
Either hot air plastic welding, or the method described below may be used to repair cracks and fractures. ty'iaterials
required include: Fiberglass cloth; ASS pipe cement
(NOTE: Several types of plumbing cement are available. Se
sure to use one which is for either ASS or PVC and ASS material. Do not use cement labeled "for PVC only'?;
Polaris blue ASS touch up paint (PN 2870423) (NOTE:
Do not use standard Polaris touch up paint, since it is not
adaptable to ASS); squeegee; rubber gloves.
Procedure
1. Using household detergent, clean all dirt, grease, etc., from the area around the crack. The crack itself should
be as clean as possible. Thoroughly dry nosepan.
2. Cut a piece of fiberglass cloth approximately
3" (76 mm) wide and long enough to extend 1" to 2" (25 to 50 mm)
past the ends of the fracture.
3. Separate edges of crack slightly and fill void with cement. Press edges together, clamp in place, and wipe
excess cement from outside of pan.
4. Liberally coat inside surface of pan with cement, covering approximately 1 1/2" (38 mm) on either side of the
fracture.
5. Lay fiberglass cloth over fracture.
6. Wearing rubber gloves, work cloth into pan using a squeegee or your fingers. NOTE: ASS cement
is a solvent
cement whi
ch dissolves the outer surface of the nosepan. The cement and cloth will change color as this
happens.
2.9 8/94

63. BODY AND STEER ING
ABS Nosepan -Care, Cleaning, and Repair
7. When fiberglass cloth is well worked in, wipe off excess cement and let dry. Drying time will depend on the
brand of cement used. Refer to manufacturer's instructions.
8. Lightly sand the outside of the pan and paint. The results will be more professional looking if the repaired area
on the inside of the pan is also painted.
Replacement Nosepan Installation
When installing a replacement ABS nosepan, the following procedures must be closely observed to ensure
correct fit to the frame and maximum strength. ABS material is not rigid. Consequently, it must be installed
in such
a manner that it can expand
or contract with temperature changes.
1. Remove damaged nosepan by drilling out rivet heads. Engine mountings and other mount ings attached to the
forward part of the machine s hould be removed for ease of installation.
2. The following aluminum rivets must be used to attach nosepan:
•
PN 7621448, 3/16 x .652, Quantity requir ed -7
•
PN 7621403, 3/16 x .527, Quantity required -39
All holes are to be drilled into the nosepan using a 7/32" drill bit (.218"
). NOTE: This will be larger than the
diameter of the 3/16" rivet.
3. Position new nosepan
in place and attach to bulkhead at the top using (7) 3/16 x .652" rivets (PN 7621448).
See illustration below. All remaining holes require 3/16 x .527"
rivets ( PN 7621403).
4. Make sure there is 1/4" (.6 cm) clearance around the exhaust outlet.
5. Install foil (PN 5810108) in the same location as the original part.
Rivet
PN 7621448
6 4 2 1 3 5 7
o o
@
8 9
Rivet PN 7621403
8/94
2.10

64. BODY AND STEERING
Nosepan Replacement Procedure (1994/1995 Indy 440/SKS, 500 EFI/SKS,
Classic/Touring, Trail/Deluxe, XLT Touring)
IMPORTANT: When installing a replacement nosepan, this rivet sequence must be followed correctly in order to
ensure proper nosepan and body panel fit.
NOTE: The rivet for polyethylene nosepans is PN 7621467.
NOTE: Rivet holes 14 through 19 may require drilling into the bulkhead. Circled rivet numbers 1, 2, 5 and 6 are
locating holes used for proper alignment.
o
·24 0
+
NOTE:
1. When transfer drilling holes do not force pan into a position which is not uniform with the
other side. (Use the same method to drill both sides)
2. Rivet holes across from one another in unison.
2.11 8/94

65. BODY AND STEERING
RIM Metton
1M Part Repair
Polaris has approved the use of Evercoat Plastik Works'" as a repair for the RIM Metton TM Type Materials. This
two part repair system is number coded for different types of plastic material. See example below.
The patch kit can be obtained from your local automotive parts house. It is suitable for repair of small cracks,
gouges and holes. NOTE: Major damage will require replacement of the part.
Reaction Injection Molding (RIM) is a thermoset type plastic which can only be repaired using this two part system
(1988 to current hoods).
CAUTION: Heat, such as hot air welding, cannot be used because it will cause the hood material to bubble and
char, becoming irreversibly brittle.
Sheet Molded Compound (SMC) , another thermoset type plastic which is very similar to fiberglass has been used
on a few Polaris hoods. A two part repair system will work well for any repairs required. Structural adhesive is
acceptable for SMC type hoods. Follow directions on container.
Nosecones and new style Indy removable front and side panels are constructed of Thermoplastic Olefin (TPO),
which is a flexible thermoplastic requiring a flexible two part repair kit. The example shown above is NO.3. An
adhesion additive must be used in addition to the kit. If deformed, flexible thermoplastic can quite often be
reshaped with the aid of a heat gun.
Nosepans are constructed of polyethylene, another flexible thermoplastic, which can be repaired either with a two
part repair kit or by hot air type plastic welding.
8/94
2.12

66. o
Fiberglass Repair
Damaged fiberglass can be easily repaired by
following a few basic steps.
1 . Remove all damaged materi
al with a sabre saw or
grinder.
2. Using a disc grinder or die grinder, taper
fiberglass
1" (2.5 cm) back from patch area on
inside of part.
3. Apply maski ng tape to outside of part to form a
mold.
4. Mix enough polyester resin and catalyst to
complete the repair, following instructions for
resin being used.
5. Apply resin to inside of patch area using a
disposable paint brush.
6. Lay in small pieces of shredded fiberglass matt.
Use the paint brush to force air bubbles out. Add
more resin and move matt around.
NOTE:
Pieces of matt between 1" to 2" (2.5 to 5 cm)
square work best.
7. Keep adding matt and resin until patch area is
filled up to the original thickness.
8. Let resin cure thoroughly.
9. Remove masking tape from outside of repair.
10. Remove any high spots from outside with a disc
grinder.
11. Fill and smooth any defects with polyester auto
body filler.
12. Sand smooth and feather with 360
to 400 grit
sandpaper.
13. Paint outside of repair following instructions
on
paint container.
Hood Adjustment Sequence (New Style
1994 to Current)
BODY AND STEERING
Fiberglass Repair and Hood Adjustment
;1---------...,
/ I I
/ IHOOd~ 1
/ I I
/ I I
,------...,1 I Upper 0 '-' I
I
I I Hinge I
I ~ I L _________ ..l
I A I I Hood and Hinge
I
~ I need not be flush
I - --I
I I
I I
I I
I I
8
III. 1
III. 2
1. Check to see that hood and upper hood hinge are properly aligned. To adjust, loosen nuts (A) and align
properly. Tighten nuts. See
III. 1.
2. With hood open, loosen nut (8). See
III. 1.
3. Close hood and remove both rubber plugs. Then, using a 7/16" (.4 cm) socket with an 8" (20 cm) extension,
loosen nut (C). Adjust hood to pan gap. Tighten nuts.
4. Check outer perimeter alignment and front and rear alignment of hood, side bumpers and side panels. There
should be 3/16"(.5cm) + 1/8"(.3cm) -0 clearance between hood
to side panels and side bumpers. If
adjustment
is required, open hood and loosen nuts (D). Adjust and re-tighten one nut per hinge. Close hood
and recheck alignment. .
5. After correct alignment is achieved, tighten all nuts.
Nosepan, Front Bumper and Side Bumper Adjustment (New Style 1994 to Current)
If the nosepan, front bumper or side bumper are removed and reinstalled, it is imperative that these components
be properly adjusted before hood installation. See illustration. The distance from the front surface of the bumper
support bracket
to the front point of the side bumper must be 2 3/8" (6 cm). To adjust, loos en front bumper
mounting bolts and move bumper until proper distance
is achieved. Make sure side bumper fits evenly into front
bumper all the way around before
re-tightening mounting bolts. NOTE: While adjusti ng, be sure to move bumper
in or out in line with support bracket mounting holes. Any undue pressure either upward or downward on the front
bumper will result in improper adjustment. See
III. 2.
2.13 8/94

67. BODY AND STEERING
Steering -Conventional Front Suspension
Steering
1. With the handlebars in the straight ahead
position, skis should be parallel at points A and
8.
. Skis must not toe in.
CAUTION: The steering assembly should be
checked whenever a machine comes
in for tune-up or
repair.
Steering Removal
NOTE: To retain proper ski alignment, the spindle
and steering arm should be marked.
1. Remove steering arm bolt (A).
2. Adjust tie rod end (8) by turning clockwise
or
counterclockwise until skis are parallel with each
other and with vehicle track and frame when
handlebars are in straight ahead position.
CAUTION: If there is evidence of wear or stress on
the tie rods
or tie rod end bearings, they should be re­
placed as a complete unit.
3. Remove spindle from body.
CAUTION: If spindles are cracked or bent they must
be replaced.
NOTE: Spindles should be lubricated annually to in­
sure proper steering.
8/94
2.14
A
B
1
I
=-~....r--'=-
lbll 11--~ .P--/,- 151
0
0
II II
II /I
1 'I
'-.J

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