(2024) KCC Powder Coating Application.pdf

Powder Coating

1. KCC Powder Coating
(KARUMEL)

2. Since 1958
Contents
2
Privileged and confidential -not for redistribution
1. Powder Coating Overview
2. Industrial Powder Coating
3. ArchitecturalPowder Coating
4. Automotive Powder Coating
5. Electrical Industrial Powder Coating
6. Heavy Duty Powder Coating
7. Home Appliance Powder Coating
KCC General Powder Coating

3. 1. Powder Coating Overview
Privileged and confidential -not for redistribution
3

4. 1. Powder Coating Overview
Since 19584
Privileged and confidential -not for redistribution
Resin Advantage Applied Field
Epoxy
Corrosion Resistance,
Adhesiveness,Flexibility, Impact
Resistance
Pipe, Rebar
Coil Spring
Electrical Insulation
Hybrid
Wide Application Range
LowPrice
Office Furniture,
Electronics
Polyester
TGIC Weatherability,HeatResistance NetworkDevice, Al Bar,
Automotive Parts,
ElectricalEquipment,
Gardening ToolsTGIC-Free Nontoxic
Polyurethane
Levelling
Abrasion Resistance
Automotive ExteriorParts
GardeningTools
Acrylic
UVResistance
AbrasionResistance, Hardness
AutomotiveTopcoat Wheel
Powder Coating Characteristics And Applied Fields

5. 1. Powder Coating Overview
Since 19585
Privileged and confidential -not for redistribution
Powder Coating Characteristics And Applied Fields

6. 1. Powder Coating Overview
Since 19586
Privileged and confidential -not for redistribution
Powder Coating Characteristic(Comparison With Liquid Type)
TEST ITEM TEST METHOD
Solvent-Based Paint Powder coatings
Melamine
Alkyd
Acrylic Epoxy Polyester Hybrid
Flexibility Erichsentest 6.5 mm 5.0 mm 7.0 mm 7.0 mm 7.0 mm
Adhesion Cross-cut(1mm) 100 / 100 100 / 100 100 / 100 100 / 100 100 / 100
Impact Dupont Type 300 g / 50 cm300 g / 50 cm1 kg / 30 cm1 kg / 30 cm1 kg / 30 cm
Chemical
Resistance 240hrs
5% NaOHSolution x ○ ◎ ○ ◎
5% H
2SO
4Solution x △ ◎ ◎ ◎
Humidity 500hrs 45 ℃, 100% RH ○ ◎ ◎ ◎ ◎
Salt spray 500hrs35 ℃, 5% NaCl 5~8mm 4~5mm 0~1.5mm 0~3mm 0~2mm
Weatherability Weather-Ometer ○ ◎ x ◎ x
X △ ○ ◎
Bad Good

7. 1. Powder Coating Overview
Since 19587
Privileged and confidential -not for redistribution
Powder Coating Production Process

8. 2. Industrial Powder Coating
Privileged and confidential -not for redistribution
8

9. 2. Industrial Powder Coating
Since 1958
9
Privileged and confidential -not for redistribution
Office Furniture
Use
Office Furniture/ SteelFurniture / Various Interior
Products
Feature
General Features Required Functions
GreatLevelling
Metallic / Solid
Good Application
Workability
Adhesionto Substrate
Anti-Corrosion
Pencil Hardness
Product
EX8816 : Epoxy-Polyester
EX6100 : Metallic Bonding Epoxy-Polyester
EX8816(M) : MetallicD/B Epoxy-Polyester

10. 2. Industrial Powder Coating
Since 1958
10
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ATM
Use InternalSteel Equipment/ O.A AndOffice Equipment
Feature
General Features Required Functions
Structure Pattern
Good Application
Workability
Flexibility
CorrosionResistance/
Cathodic Disbondment
Adhesiveness
ImpactResistance
Product
EX8816(S)-SR : Epoxy-Polyester
EX8816-SR : Epoxy-Polyester

11. 2. Industrial Powder Coating
Since 1958
11
Privileged and confidential -not for redistribution
LPG Container
Use OutdoorLPG Container
Feature
General Features Required Functions
Outdoor
CureTime With Low
Temperature
Weatherability
Adhesiveness
Product
PX4600 : TGIC free Polyester
PX8576 : TGIC Polyester

12. 2. Industrial Powder Coating
Since 1958
12
Privileged and confidential -not for redistribution
Transformer
Use Outdoor Transformer
Feature
General Features Required Functions
Outdoor
Weatherability
Anti-Corrosion
Adhesiveness
ImpactResistance
Product
PX4600 : TGIC free Polyester
PX8576 : TGIC Polyester

13. 2. Industrial Powder Coating
Since 1958
13
Privileged and confidential -not for redistribution
Boiler
Use Interior Boiler Coating
Feature
General Features Required Functions
Indoor
Great Levelling
Anti-Corrosion
Adhesiveness
ImpactResistance
ProductEX8816 : Epoxy-Polyester

14. 2. Industrial Powder Coating
Since 1958
14
Privileged and confidential -not for redistribution
Elevator
Use Elevator
Feature
General Features Required Functions
Metallic
Good Workability
Chemical Resistance
Anti-Corrosion
Adhesiveness
ImpactResistance
Product
EX6100 : MetallicBonding Epoxy-Polyester [Primer]
PX8576 : TGIC Polyester[Top-CoatClear]
PX8576(M) : MetallicD/B Epoxy-Polyester

15. 2. Industrial Powder Coating
Since 1958
15
Privileged and confidential -not for redistribution
Machine Tool
Use Internal Machine Tool
Feature
General Features Required Functions
Indoor
Thick Material
Anti-Corrosion
Adhesiveness
ImpactResistance
Chemical Resistance
ProductEX8816 : Epoxy-Polyester

16. 2. Industrial Powder Coating
Since 1958
16
Privileged and confidential -not for redistribution
Agricultural Machine
Use High-WeatherabilityAgricultural Machine Parts
Feature
General Features Required Functions
Great Levelling
Good Workability
Chemical Resistance
Anti-Corrosion
Adhesiveness
ImpactResistance
Product
PX8576 : TGIC Polyester
PX4324 : TGIC free Polyester
DS1000, DS2000 : High durable

17. 2. Industrial Powder Coating
Since 1958
17
Privileged and confidential -not for redistribution
Fire Door
Use Interior Fire Door
Feature
General Features Required Functions
Outdoor
Thick Material
Anti-Scratch
Anti-Corrosion
Adhesiveness
ImpactResistance
ProductEX8816 : Epoxy-Polyester

18. 2. Industrial Powder Coating
Since 1958
18
Privileged and confidential -not for redistribution
Medical Equipment
Use InternalMedical Equipment
Feature
General Features Required Functions
Lox-Toxic
Anti-Static
Electrical Performance
Anti-Corrosion
Adhesiveness
Flexibility
Product
EX4420 : Epoxy-Polyester
EX4511 : Epoxy-Polyester

19. 3. Architectural Powder Coating
Privileged and confidential -not for redistribution
19

20. 3. Architectural Powder Coating
Since 1958
20
Privileged and confidential -not for redistribution
Window, Facade System
Use AluminumWindow/ Facade System.
Feature
General Features Required Functions
Outdoor
Hammer Tone Texture
Weather ability
Anti-Corrosion
Adhesiveness
QualicoatClass1,2
Texture Stability
Product
PX4332(S) : SandTone Polyester
PX8576 : TGIC Polyester
PX4324 : TGIC free Polyester
DS1000, DS2000 : High durable

21. 3. Architectural Powder Coating
Since 1958
21
Privileged and confidential -not for redistribution
Balcony Railing
Use Outdoor Balcony Railing/ Stair Railing
Feature
General Features Required Functions
Outdoor
Hammer Tone Texture
Weather ability
Anti-Corrosion
Adhesiveness
Texture Stability
Product
PX8583(H) : Hammer TonePolyester
PX4332(S) : SandTone Polyester

22. 3. Architectural Powder Coating
Since 1958
22
Privileged and confidential -not for redistribution
Soundproof Walls
Use Outdoor Soundproof Walls
Feature
General Features Required Functions
Outdoor
Semidull
Weatherability
Anti-Corrosion
Gloss(Semidull)
HodDip Galvanizing
Adhesion
Product
PX8576 : TGIC Polyester
PX4324 : TGIC free Polyester

23. 3. Architectural Powder Coating
Since 1958
23
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Fence
Use Outdoor Fence
Feature
General Features Required Functions
Outdoor
CureTime With Low
Temperature
Weather ability
Anti-Corrosion
Adhesiveness
Thicker Coating
Appearance
ProductPX4600 : TGIC free Polyester

24. 3. Architectural Powder Coating
Since 1958
24
Privileged and confidential -not for redistribution
Stream Lamp, Traffic Lights
Use Outdoor Stream Lamp, Traffic Lights
Feature
General Features Required Functions
Outdoor
Semidull
Weather ability
Anti-Corrosion
Gloss(Semidull)
Hot Dip Galvanizing
Adhesion
Product
EX8700-ZR : Zinc Rich Epoxy[Primer]
PX4332(S) : Texture-Polyester[Single or Top-Coat]
DS1000, DS2000 : High durable [Single or Top-Coat]

25. 4. Automotive Powder Coating
Privileged and confidential -not for redistribution
25

26. 4. Automotive Powder Coating
Since 1958
26
Privileged and confidential -not for redistribution
Automotive Parts
Coil spring,
stabilizer
Fog Lamp
Intermediate Shaft
Steering Gear
Wiper, seat motors.etc
Caliper, Brake Pad
Cylinder Block
Oil filter(Filter Housing)
Alloy wheel
Wiper
Window regulator
Roof lack
Fuel Tank

27. 4. Automotive Powder Coating
Since 1958
27
Privileged and confidential -not for redistribution
Automotive Powder Coating(1)
Type Use Product Name Product Type Characteristic
Powder
Alloy wheel
EX8816-
GY0637(DH)
Epoxy-Polyester(Base Coat)
· GM Approved
· Anti-Corrosion/ Chip-Resistance/ HighLeveling
AX4100-CLEAR Acryl (Top Clear)
· GM Approved
· HighLeveling/ Anti-Corrosion/ Weathering
Coil springEX8700-BLACK(DW) Epoxy(1Layer/ 2Layer)
· Anti-Corrosion/ Chip-Resistance/ Scratch-
Resistance
Window
regulator
EX8816(S)-
C80680(KJ)
Epoxy-Polyester
(Corona / TriboCoating system)
· Anti-Corrosion
· Abrasion Resistance
Oil filter
(Housing)
EX8816-
ROYALBLUE
Epoxy-Polyester(VariousColor) · Curing at Low Temperature
Cylinder
Block
EX8743(S)-BLACK(E)
Epoxy
(Corona / TriboCoating System)
· Anti-Corrosion/ Chemical Resistance
Roof lackPX4343(F)-BK0078(PL)Polyester (Non Clear Type)
· Weathering
· 1 CoatingSystem
· Better Workabilityand Chemical Resistance
compare with Liquid Coating
Wiper, seat
motors
EX4415-GA© EpoxyInsulation
· Insulation
· Anti-Corrosion/ Chemical Resistance

28. 4. Automotive Powder Coating
Since 1958
28
Privileged and confidential -not for redistribution
Automotive Powder Coating(2)
Type Item Product Name Product Type Characteristic
Powder
FuelTank EX700-FT-BLACK Epoxy
· Anti-Corrosion/ Chip-Resistance
/ Excellent Edge Coverage
Brake Pad EX8816(F)-BK0103(SARON) Epoxy-Polyester(Non gloss)
· Thin Film
· Anti-Corrosion, ExcellentAdhesion
wiper
PX4343(F)
PX4324(S)
PX4324(F)
Polyester · Weathering / HighLeveling
Foglamp EX8700
Epoxy
(Base coat for Vacuum metalizing)
· HighLeveling
· Heat Resistance
Shaft EX8700 Epoxy · Anti-Corrosion, ExcellentAdhesion
Caliper
EX8700-ZR
PX4343or PX8576
Primer: Epoxy Zinc
Top-Coat: Polyester
· Anti-Corrosion, ExcellentAdhesion

29. 4. Automotive Powder Coating
Since 1958
29
Privileged and confidential -not for redistribution
Alloy Wheel
Type Model
Coating System
Remark
(Clear)
Primer
Base
(color)
Clear
1
3-
Coating
EX8816
PX8576
TT6760
(Color is
various)
TT6760
AX4100
Liquid
Powder
2
D/C3-
Coating
EX8816
PX8576
TT6760
(Color is
various)
TT6760
AX4100
Liquid
Powder
3
D/C 2-
Coating
PX8576 - AX4100 Powder
Use Wheel Primer and Acrylic Clear Top-Coat
Feature
General Features Required Functions
Anti-Corrosion
High Levelling
Chip-Resistance
Weathering
GM Approved
Product
BaseCoat
EX8816 : Hybrid (BLACK, GREY Color)
PX8576 : Polyester (BLACK Color)
Top Coat
AX4100 : AcrylicClear

30. 4. Automotive Powder Coating
Since 1958
30
Privileged and confidential -not for redistribution
Alloy Wheel
KOLAS/ ISO17025
(Korea Laboratory Accreditation Scheme)
SAE Lab Certification
(SAE J2635 : FiliformTest)

31. 4. Automotive Powder Coating
Since 1958
31
Privileged and confidential -not for redistribution
Coil Spring, Stabilizer
Use Coil Spring, Stabilizer
Feature
General Features Required Functions
Anti-Corrosion
Chip-Resistance
Anti-Corrosion
Dual Coating
ProductEX8700 : Epoxy

32. 4. Automotive Powder Coating
Since 1958
32
Privileged and confidential -not for redistribution
Window Regulator
Use WindowRegulator
Feature
General Features Required Functions
Anti-Corrosion
Adhesion to Substrate
Coating Effectiveness
(NarrowPart)
TriboApplication Gun
AbrasionResistance/
Frictional Force
ProductEX8816 : Epoxy-Polyester

33. 4. Automotive Powder Coating
Since 1958
33
Privileged and confidential -not for redistribution
Oil Housing
Use Oil Housing
Feature
General Features Required Functions
Cure Time at Low
Temperature
Machinability/
Workability
Flexibility
ProductEX8816 : Epoxy-Polyester

34. 4. Automotive Powder Coating
Since 1958
34
Privileged and confidential -not for redistribution
Engine Block
Use Engine Block
Feature
General Features Required Functions
Anti-Corrosion
Chemical Resistance
D/C
Workability(Diamond)
Cure Time at Low
Temperature
Coating Effectiveness
(NarrowPart)
ProductEX8743, EX8700 : Epoxy

35. 4. Automotive Powder Coating
Since 1958
35
Privileged and confidential -not for redistribution
Roof Lack
Use Roof Lack
Feature
General Features Required Functions
Weather ability
High-Levelling
Liquid Adhesion
Water-Proof
2-Coating, 1-Coating
Product
EX8816 (2CoatingPrimer):Epoxy-Polyester
PX4343, PX4345 (1Coating) : Polyester

36. 4. Automotive Powder Coating
Since 1958
36
Privileged and confidential -not for redistribution
Fuel Tank
Use Fuel Tank
Feature
General Features Required Functions
Anti-Corrosion
Chip-Resistance
Good Edge Coverage
Environmental-Friendly
Compared To Liquid
ProductEX8700 : Epoxy

37. 4. Automotive Powder Coating
Since 1958
37
Privileged and confidential -not for redistribution
Brake Pad
Use Brake Pad
Feature
General Features Required Functions
Thin Film
Anti-Corrosion
Workability
Adhesion
Product
EX8816 (2Coating Primer) : Epoxy-Polyester
PX4343, PX4345 (1Coating) : Polyester

38. 4. Automotive Powder Coating
Since 1958
38
Privileged and confidential -not for redistribution
Fog Lamp
Use Fog Lamp
Feature
General Features Required Functions
Image Clanty
Levelling
Vacuum Metallizing
Adhesion
Hot-Resistance
ProductEX8700 : Epoxy

39. 4. Automotive Powder Coating
Since 1958
39
Privileged and confidential -not for redistribution
Constant Velocity Joints
Use Constant Velocity Joints
Feature
General Features Required Functions
Anti-Corrosion
Mechanical Property
Adhesion to Substrate
Anti-Corrosion
Product
EX8816 : Epoxy-Polyester
EX8700 : Epoxy

40. 4. Automotive Powder Coating
Since 1958
40
Privileged and confidential -not for redistribution
Caliper
Use Caliper
Feature
General Features Required Functions
Anti-Corrosion
Fouling Resistance
Various Color
Adhesion to Substrate
ProductPX4600 : Polyester

41. 5. Electrical Industrial Powder Coating
Privileged and confidential -not for redistribution
41

42. 5. Electrical Industrial Powder Coating
Since 1958
42
Privileged and confidential -not for redistribution
Network Device
Use NetworkDevice
Feature
General Features Required Functions
Outdoor
Texture, Structure
Weather ability
Anti-Corrosion
Adhesiveness
QualicoatClass1,2
Texture Stability
Product
PX4331-SR : Structure TonePolyester
PX4332(S) : SandTone Polyester
DS1000, DS2000 : High durable

43. 5. Electrical Industrial Powder Coating
Since 1958
43
Privileged and confidential -not for redistribution
Switchboard
Use Switchboard
Feature
General Features Required Functions
Anti-Corrosion Anti-Scratch
Product
EX8816 : Epoxy-Polyester
PX8576 : Polyester

44. Since 1958
44
Privileged and confidential -not for redistribution
Light Reflector
5. Electrical Industrial Powder Coating
Use LightReflector
Feature
General Features Required Functions
High Glossy
Brightness
Heat-Resistance
Workability
ProductEX8816 : Epoxy-Polyester

45. Since 1958
45
Privileged and confidential -not for redistribution
Insulation Powder Coating
5. Electrical Industrial Powder Coating
Use Motorsfor Automotive Parts, Bus-Bar
Feature
General Features Required Functions
Insulation
Anti-Corrosion
Excellent Edge Coverage
Heat-Resistance
UL94, UL746B
(130℃ Approval)
ProductEX4415, EX4419 : Epoxy

46. 6. Heavy Duty Powder Coating
Privileged and confidential -not for redistribution
46

47. Since 1958
47
Privileged and confidential -not for redistribution
Cable Tray
6. Heavy Duty Powder Coating
Use Cable Tray
Feature
General Features Required Functions
Anti-Foaming
Hot Dip Galvanizing
Adhesion
Weather ability/ Anti-
Corrosion
Mechanical Property
Product
PX8576 :Epoxy-Polyester
PX4324 : TGIC freePolyester

48. Since 1958
48
Privileged and confidential -not for redistribution
Pipe, Valve
6. Heavy Duty Powder Coating
Use Oil & Gas PipeLineInternal/External, GirthweldandValve
Feature
General Features Required Functions
Anti-Corrosion
FBE(Fusion Bonded
Epoxy)
Chemical Resistance
Anti-Corrosion
Adhesiveness
Impact Resistance
Product
EX4413 : Epoxy
EX4412 : Epoxy

49. 7. Home Appliance Powder Coating
Privileged and confidential -not for redistribution
49

50. Since 1958
50
Privileged and confidential -not for redistribution
Home Appliance
7. Home Appliance Powder Coating
Use
Washing Machine, Refrigerator, Air-Conditioner,
Microwave,and etc
Feature
General Features Required Functions
Good Mechanical
Property
High Levelling
Hardness
Self Cleaning
Workability, Bending
Product
EX8816 : Epoxy-Polyester
PX8576 : TGIC Polyester
PX4324 : TGIC free Polyester

51. Since 1958
51
Privileged and confidential -not for redistribution
BBQ Grill
7. Home Appliance Powder Coating
Use BBQ Grill,High temperature resistance and etc
Feature
General Features Required Functions
Metallic / Pattern
Up to 280℃
Heat resistance
Weathering
ProductHX280: Heat resistant Polyester

52. KCC Corporation
THANK YOU
Since 1958