2024 SCHULZ Infoprod food manufacturing automation

Food manufacturing process automation

1. PROZESSINDUSTRIE
AUTOMATISIERUNGSLÖSUNGEN
MISCHFUTTERINDUSTRIEFOOD AND BEVERAGES

2. CONTENT
Aboutus
Processautomation / rangeof services
Food and beverages/ rangeof services
Food and beverages/ projects
Contact
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Nahrungs- und Genussmittel / 30.08.20232

3. ABOUT US

4. WE BUILD SOLUTIONS
FOR YOUR PROJECT
You want to optimiseproduction processes? Do you want to automate your building
technology? Or are you looking for smart solutions for a sustainable energy supply?
We can do that for you. We are at your side with innovative solutions for integrated
automation technology. Your advantage: You benefit from our know-how in mechanics,
electrical engineering and IT and get everything from a single source –individually
tailored to your project.
Let’sgo!

5. Technology is our fuel. The high individuality of our projects requires us to
continuously rethink and think differently. We are constantly rethinking our
methods and processes, continuing our education and reinventing ourselves.
This is the only way we can drive industrial automation forward for you and
always stand by your side as an innovator with
‣individual solutions, tailor-made for your project and your optimisationwishes
‣holistic concepts that offer electrical engineering, IT and mechanics from a single source,
such as with our sustainable business model Networked Energy Solutions(VEL)
‣interdisciplinary cooperation of all expert teams from different disciplines
‣reduced research and development costs for faster time-to-market
‣reliableplanning security through transparent processes
‣integrated sustainability and increased efficiency across the entire value chain

6. Our holistic energy concept NETWORKED ENERGY SOLUTIONS (VEL) optimisesprocess
flows and increases climate neutrality. We will be happy to advise and support you in integrating
the perfectly coordinated solutions into your company: from planning & engineering to
implementation and commissioning as well as service and support.
Battery storage
Peak-Shaving
Emergency power supply / UPS
Public power network
SCHULZ
Control Center
Trafostation
SCHULZ EMS
Energy management system
Concepts of energy supply
in a sustainable
development system
Backend-
solutions
Refuelling
and
charging solutions
Renewable
energy
solutions
Hydrogen storage
(Hydrogen storage)
(Electrolysis)

7. NUMBERS, DATA, FACTS
1954
1000+
staff members
founding year
12800+
Sites
Projects
11
subsidiaries
13

8. SITES
WHERE WE ARE
Niederlande
Visbek near
Oldenburg
Bremen
Wallenhorst near
Osnabrück
Hamburg
Limburgerhof near
Ludwigshafen
Kassel
Burg near
Magdeburg
Leipzig
Doberschütz
near Leipzig
Lebus near
Frankfurt (Oder)
Poland

9. DIVERSITY OFSECTORS WITH KNOW-HOW
The industry diversity of our customers continuously expands our view of innovations. This creates auniqueperspective that
explains the high individuality of our solutions. In the form of sustainable new and different thinking, this knowledge transfer
also flows into your project or plan. We call this innovation exclusivity.
Our diverse industry experience comes from the following business areas, among others
energy
process industry machinery and plant engineering
automotive
agriculture building
manufacturing industry

10. PROCESS AUTOMATION
RANGE OF SERVICES

11. PROCESSAUTOMATION
range of services
Food and beverages/ dd-mm-yyyy12
ENGINEERING & PROJECT
MANAGEMENT
MAINTENANCE &SUPPORT
LOGISTICS
ROBOTICS
SCHULZ MES
SCHULZ MES
PLC & SCADA SYSTEMS
ELECTRIC INSTALLATIONS
CONTROL CABINETS

12. range of services SCHULZ Infoprod
►PLC programming
Siemens (u. a. PCS7), Allen-Bradley
►visualisation
a. o. Siemens, Wonderware, Rockwell, iFix
►migration and standardisation of visualisation
and control
►communication with higher-level systems
(connection to ERP)
►production data acquisition and processing
such as reports, batch tracking, KPI
►industry 4.0 solutions
►.NET programming and customised
applications and apps
PROCESSAUTOMATION
Food and beverages/ dd-mm-yyyy13

13. FOOD AND BEVERAGES
RANGE OF SERVICES

14. FOOD AND BEVERAGES
range of services
Experience
From dairies and coffee roasters to the delicatessen or
beverage industry: we know what moves the food
industry. Many decades of experience and a high level of
process know-how therefore make us an ideal partner for
holistic automation solutions.
With our passion for technology and strong manpower,
we have realiseda large number ofprojects of all sizes
worldwide to date. With innovative process technology
that is geared to the regulations of the respective sector.
Food and beverages/ dd-mm-yyyy16

15. FOOD AND BEVERAGES
RANGE OF SERVICES
Our technologiesfor the manufacturing of dairy products such as
quark, whey, starch and kefir:
►membrane filtration (NF, UF, MF, RO)
►homogenisation
►Crystallisation
►UHT-pasteurisation
►CIP-systems
►water saving system
►spray dryer
►Standardisation of milk
►kefirproduction
Food and beverages/ dd-mm-yyyy17

16. RANGE OF SERVICES FOR SAUCES PRODUCTION
Our technologies for the manufacturing of dairy products
such as quark, whey, starch and kefir
►container for the preparation of semi-finished products
►pasteurisation
►post-mixing
►homogenisation
►continuous emulsification
►CIP-systems
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy18

17. RANGE OF SERVICES FOR THE MIXED FEED INDUSTRY
Our technologies for the manufacturing of feed and malt
►automatic control and visualisation
►storage and processing of the grain in silos
►grain germination and immersion
►drying
►storage and dispensing of the mixture
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy19

18. RANGE OF SERVICES FOR THE BEVERAGE INDUSTRY
Our technologies for the manufacturing of rectified alcohol
►rectification processes and storage Spiritus
►preparation and delivery of the vodka for production
►fully automatic filling lines with central control system
►optimisation of the filling lines
►monitoring and comprehensive reporting system
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy
20

19. range of services
Process-related visualization
►based on Siemens WinCC
►Data storage for measured values
►based on Siemens WinCC
►Detailed image of your system
►Manual operation even without ERP
►Multi-user operation
►server-based application
►easy expansion
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy21

20. range of services
MES
With our MES system, we connect the commercial ERP world with your production controls.
ECONOMIC ADVANTAGES
►productivity increase
►reduction of energy costs
►concepts for sustainable retrofitting
►security of investment
TECHNICAL ADVANTAGES
►modular system
►standardised industrial interfaces (IIoT)
►database-independent
►releasable
►paperless production control
SIMPLE / EFFECTIVE / FUTURE-PROOF
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy22
Planning
Raw materials
Data analysis
Tracking
Batch
Intralogistics
(IIoT)
Energy
Management
ERP-
Interface
OEE
Overall
Equipment
Efficiency
Control Panel
Peakload
management
MDE / BDE
Yard Logistics
Component
Maintenance
Detailed
Production Planning

21. rangeof services
Specialist planning -planning and organisation
►discussion and detailed clarification of the technical implementation
with the AG
►review and check the sensor/actuator list provided and
the sensor & actuator data sheets.
►preparation of internal planning lists, sketches and schematics
for the switchgear
►design and selection of the necessary control cabinet components
►procurement of components and delivery date clarifications
►crganisationof the control cabinet production
►compilation of the documentation
►clarification delivery and shipping
CAE design -circuit diagram creation and documentation
►Anfertigung des Stromlaufplans mit EPLAN P8 electric
►Creation of the 3D layout of the switchgear with EPLAN P8 Pro Panel
►Creation and output of necessary production documents and -labelling
Engineering / Construction
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy23

22. range of services
switchgear construction
►motor/switchgear combinations
►MSR switchgear combination (CC)
►low-voltage sub-distribution up to 4,000 A
►low-voltage main distribution
►MSR switchgear combination in ATEX design
►dust-ex Zone 22 and gas-ex Zone 2
►UL standard certification
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy24

23. range of services
electrical installation/ assembly and wiring
►strong manpower
►flexibility
►high availability
Our customers can also rely on security in servicereliable
through
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy25

24. range of services
Electrical installation / assembly and wiring
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy26

25. FOOD AND BEVERAGES
range of services
services including 24 /7 on-call service
VORBEUGENDE INSTANDHALTUNG TROUBLESHOOTING PROCESS OPTIMISATION
►ENERGY MANAGEMENT ►MSR INSTALLATIONS ►DRIVE TECHNOLOGY
PREVENTIVE MAINTENANCE
►electrical thermography of switchgear
►DGUV measurements
►maintenance of compensation systems
►maintenance of medium voltage and
transformer stations
►building management systems
►robotics
►network analysis
►error analysis
►for current production
►repair
►remote maintenance
►analysis and optimisation of automation
processes
►vulnerability analysis
►energy analysis and optimisation
►energy monitoring
►networked energy solutions
►engineering for extensions
►switch cabinet construction and
assembly
►software modifications and IBN
►electrical engineering
►repair and winding of electric motors
►service frequency converter
YOUR ADVANTAGES
►cost/ benefit optimisation
►minimising the number of local staff through the
temporary deployment of specialists
►support from a single source
►short-term and flexible reactions to changed
requirements
►organisational streamlining through provision of our
service expertise and uniform reporting system
►scalable maintenance and support contract
Food and beverages/ dd-mm-yyyy27

26. range of services
SPECIAL MECHANICAL
ENGINEERING
In contrast to series
machines, our special
machines are designed and
built specifically according to
customer requirements.We
develop customised
solutions.
INTRALOGISTIK
Automatic storage and
retrieval machines efficiently
handle the storage and
retrieval of palletisedgoods
in high-bay warehouses.
They are highly efficient in
stacking pallets in racking
solutions.
BUILDING AUTOMATION
SCHULZ is one of the
market leaders in the areas
of building automation,
smart building,
measurement and control
technology, and much
more.
DRIVERLESS TRANSPORT
SYSTEMS (FTS)
Our driverless transport
systems are adapted exactly
to your requirements. This
reduces unproductive staff
time, increases output and
reduces production costs.
FOOD AND BEVERAGES
Food and beverages/ dd-mm-yyyy28

27. FOOD AND BEVERAGES
Projects

28. Projects
►MES / Process control system
►process control
►visualisation
►switchgear construction
►assemblyand wiring
Services
Process control system
Complete automation from receiving to production
production to loading with the SCHULZ
productionstar
®
FOOD AND BEVERAGES

29. Projects
►MES / Process control system
►process control
►visualisation
►switchgear construction
►assembly and wiring
Services
Customer
Fully automatic control of the complete plant
with the SCHULZproductionstar
®
FOOD AND BEVERAGES

30. Projects
►MES / process control system
►process control
►visualisation
►switchgear construction
►assembly and wiring
Services
Transport technology for the transport of goods
FOOD AND BEVERAGES

31. WE BUILD SOLUTIONS
We create solutions.
Comprehensively. Global. Innovative.
We guarantee full professionalism.
The best employees.
The best products.
For mutual success.

32. THANKYOUFOR
YOURATTENTION

33. IF YOU HAVE
ANY QUESTIONS,
WE ARE AT YOUR SERVICE
CONTACT
[phone]
[email protected]