CMOS Fabrication
Different approaches to CMOS fabrication are
1.P-well
2.N-well
3.Twin tub or Twin well
4.SOI-Silicon On Insulator
P-well process
Thestructureconsistsofann-typesubstrateinwhichp-devicesmaybe
formedbysuitablemaskinganddiffusionand,inordertoaccommodaten-
typedevices,adeepp-wellisdiffusedintothen-typesubstrate.
Thediffusionmustbecarriedoutwithspecialcaresincethep-welldoping
concentrationanddepthwillaffectthethresholdvoltages.Weneedeither
deepwelldiffusionorhighwellresistivity.
P-well process
Definethethinoxregions,namelythoseareaswherethethickoxideistobe
strippedandthinoxidegrowntoaccommodatepandntransistorsand
patternthepolysiliconlayerwhichisdepositedafterthethinoxide.
P-well process
Applusmaskisnowusedtodefineallareaswherepdiffusionistotake
place.
Thenegativeformofthep-plusmaskisusedtodefinethoseareaswhere
n-typediffusionistotakeplace.
Summary of p-well process
Mask-1:Definestheareasinwhichthedeepp-welldiffusions
aretotakeplace.
Mask-2:Definesthethinoxregions,namelythoseareaswhere
thethickoxideistobestrippedandthinoxidegrownto
accommodatepandntransistorsanddiffusionwires.
Mask-3:Usedtopatternthepolysiliconlayerwhichis
depositedafterthethinoxide.
Mask-4:Applusmaskisnowusedtodefineallareaswherep
diffusionistotakeplace.
Mask-5:Thisisusuallyperformedusingthenegativeformof
thep-plusmaskand,withmask-2,definesthoseareaswheren-
typediffusionistotakeplace.
P-well process
Mask-6:Contactcutsarenowdefined.
Mask-7:Themetallayerpatternisdefinedbythismask.
Mask-8:Anoverallpassivation(overglass)layerisnow
appliedandmask8isneededtodefinetheopeningsforaccess
tobondingpads.
CMOS p-well inverter showing V
DD
and V
SS substrate connections
N-well Process
N-wellCMOScircuitsarealsosuperiortop-wellbecauseofthe
lowersubstratebiaseffectsontransistorthresholdvoltageand
inherentlylowerparasiticcapacitancesassociatedwithsource
anddrainregions.
N-well fabrication steps
Cross sectional view of n-well CMOS
inverter
Twin tub process
Twintubfabricationisalogicalextensionofp-wellandn-wellapproaches.
Ahighresistivityofn-typematerialistakenandthenbothn-wellandp-well
arecreatedinit.
Inthisprocess,separateoptimizationofthen-typeandp-type
transistorswillbeprovided.
Toprotectthelatchup,epitaxiallayerisused.
Silicon on insulator (SOI)
CompletelyisolatedNMOSandPMOStransistorscanbecreated
virtuallysidebysideonaninsulatingsubstrate(eg.Sapphireor
magnesiumaluminatespinel)byusingtheSOICMOStechnology.
Silayerontopofaninsulatorlayertobuildactivedevicesand
circuits.
ThetransistorswouldthenbebuiltontopofthisthinlayerofSOI.
ThebasicideaisthattheSOIlayerwillreducethecapacitanceof
theswitch,soitwilloperatefaster.
Thin Layer of Silicon
SiO
2or Al
2O
3(sapphire)
Silicon on insulator (SOI)
High speed
Low power
High device density
Easier device isolation structure
Absence of Latch up
Lower parasitic substrate capacitances
Silicon on insulator (SOI)
fabrication process
•SOS –Silicon-on-Sapphire
•SIMOX –Separation by Implantation of Oxygen
Silicon on insulator (SOI)
fabrication process
-BESOI –Bond and Etch-back SOI.