935C II caterpillar track loader service repair manual

Download Link : https://tinyurl.com/3amtnehd

Language : English
Format : PDF
Instant Download After Payment
Secure and easy ordering
Fast Download Speeds

1. 935C II TRACK LOADER

Tip:
Use Bookmarks panel to navigate
Printed by Heavy Equipment Manuals



Printed in U.S.A
v2.20
Heavy Equipment Manuals

2. This is the sample of the sample click on
the download link for complete manual
DOWNLOAD LINK
For some reason if link does not work
download this pdf and then click

3.  
 
 
 
 
 
 

4.  
 
 
 

 
 

5.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

6. 

Product: TRACK LOADER
Model: 935C II TRACK LOADER 5DJ
Configuration: 935C SERIES II TRACK LOADER / POWER SHIFT / 5DJ00001-UP (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
D3B & 931B BACKHOE
Media Number -SENR2593-00 Publication Date -01/12/1981 Date Updated -11/10/2001
Backhoe frame (Sideshift)
SMCS - 6510-17
Remove Backhoe Frame
start by:
a) remove swing frame and sliding frame

7. 1. Fasten tooling (A) to the backhoe frame (1) and fasten a chain and hoist to tooling (A).
2. Remove pins (2) from each side of the backhoe frame.
3. Lift backhoe frame enough to disengage the lower pins with the brackets on the machine. The
weight of the backhoe frame is 669 kg (1475 lb.)
4. Move the backhoe frame to the rear enough to give access to hose assemblies (3) and (4).
5. Disconnect the hose assemblies (3) and (4) at the quick disconnect fittings.
NOTICE
Do not start the machine with hose assemblies (3) and (4) disconnected.
Connect the fitting on hose assembly (4) to the fitting on the machine
for hose assembly (3) before the machine is started. Failure to do this
can cause damage to the hydraulic system.
Install Backhoe Frame

8. 1. Fasten tooling (A) to the backhoe frame (2) as shown in REMOVE BACKHOE FRAME.
2. Put backhoe frame (2) in position to give access to hose assemblies (1) and (3).
3. Connect hose assemblies (1) and (3) at the quick disconnect fittings.
4. Engage the lower pins on backhoe frame (2) with the hooks in brackets (5).
5. Make an alignment of the top hole for pin (4) in backhoe frame (2) and brackets (5) and install two
pins (4), bolts and nuts.
end by:
1) install swing frame and sliding frame
Disassemble And Assemble Backhoe Frame

9. start by:
a) remove backhoe frame
1. Put backhoe frame in vertical position on floor.
2. Remove cover (8) from the lower end of the tube assembly to be removed.
3. Remove three bolts and plate (7) from the tube assembly.
4. Carefully lift backhoe frame (2) clear of the tube assembly (5). Do not let the tube assembly fall as
the backhoe frame is disengaged from the tube assembly.

10. 5. Lower backhoe frame (2) to the ground and give support to the frame in the vertical position.
NOTICE
If the backhoe frame is to be put in a horizontal position, give support
to the stabilizer cylinder rod at the bottom of the backhoe frame.
Failure to do so will cause distortion of plate (1).
6. Lift backhoe frame (2) in a vertical position and engage with tube assembly (5).
NOTE: The short boss on pad (6) is toward the machine.
7. Engage cap (4) in tube assembly with cylinder rod (3).
8. Install plate (7) and bolts. Tighten bolts to a torque of 65 ± 5 N·m (48 ± 4 lb.ft.).
9. Install cover (8).
end by:
a) install backhoe frame
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 4 13:59:08 UTC+0530 2021

11. 

Product: TRACK LOADER
Model: 935C II TRACK LOADER 5DJ
Configuration: 935C SERIES II TRACK LOADER / POWER SHIFT / 5DJ00001-UP (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
D3B & 931B BACKHOE
Media Number -SENR2593-00 Publication Date -01/12/1981 Date Updated -11/10/2001
Backhoe Stabilizer
SMCS - 6505-11; 6505-12
Remove Backhoe Stabilizer
start by:
a) remove stabilizer cylinder
1. Fasten a hoist to the stabilizer. Remove pin (1) and remove stabilizer (2). The weight of stabilizer
(2) is 72 kg (160 lb.).
Install Backhoe Stabilizer

12. 1. Put stabilizer (2) in position and install pin (1).
2. Install the spacer, bolt and washer to hold pin (1) in position.
end by:
a) install stabilizer cylinder
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 4 13:57:43 UTC+0530 2021

13. 

Product: TRACK LOADER
Model: 935C II TRACK LOADER 5DJ
Configuration: 935C SERIES II TRACK LOADER / POWER SHIFT / 5DJ00001-UP (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
D3B & 931B BACKHOE
Media Number -SENR2593-00 Publication Date -01/12/1981 Date Updated -11/10/2001
Boom And Boom Cylinder (SS)
SMCS - 5456-11; 5456-12; 6501
Remove Boom And Boom Cylinder
start by:
a) remove hoe stick cylinder
1. Fasten a nylon strap and hoist to hoe stick (1). Lift the hoe stick enough to let the support stand be
removed.
2. Lower the boom on to blocks.
NOTE: Move the control valve to the "LOWER" position during this procedure.

14. 3. Pull bucket cylinder hydraulic hoses (2) out of hoe stick (1).
4. Put a nylon strap around the hoe stick and fasten the strap to a hoist. Fasten a nylon strap to the
bucket and fasten tooling (A) to a hoist.
5. Remove pin (3) and remove the bucket and stick as an assembly away from boom (4). The weight
is 415 kg (915 lb.).
6. Fasten a nylon strap to boom hydraulic cylinder (5).
7. Remove pin (6) and lower the rod on to a wood block.
8. Put marks of identification for six hose connections (7).
9. Disconnect hose assemblies (7) and move the hose assemblies through the opening in the swing
frame.

15. 9. Remove bracket assembly (8).
10. Remove pipe (9).
11. Remove hose assemblies (10).
12. Put a nylon strap around the boom (12), fasten a hoist and give support to the weight of the boom.
The weight is 309 kg (685 lb.).
13. Remove two pins (11).

16. This is the sample of the sample click on
the download link for complete manual
DOWNLOAD LINK
For some reason if link does not work
download this pdf and then click

17. 14. Put boom (12) in position on wood blocks.
15. Fasten a nylon strap and hoist to cylinder (5).
16. Remove pin (13) and pull cylinder (5) out of boom (12). Weight is 84 kg (185 lb.).
15. Put marks of identification on the hose connections and remove the hydraulic hose assemblies
from the boom cylinder.
16. Remove fittings (14) and remove nuts (15).
17. Remove bracket (16).

18. 18. Remove nuts (17) and pull hose and tube assemblies out of the boom.
Install Boom And Boom Cylinder
1. Put the hose assemblies and tube assemblies in the boom and install the nuts to hold bracket (1) in
place.

19. 2. Install clamp (2).
3. Fasten a nylon strap and hoist to boom cylinder (3).
4. Connect the hydraulic hoses to the boom cylinder.
5. Put boom cylinder (3) in position in the boom and install the pin.
6. Install nuts (4) and fittings (5) on the tube assemblies.

20. 7. Fasten a nylon strap and hoist to the boom and put boom (6) in position on the swing frame. Install
two pins (7).
8. Fasten a nylon strap and hoist to the rod end of boom cylinder (8) and put the rod eye in position in
the swing frame and install pin (9).
9. Put six hose assemblies (10) in position in the swing frame and install pipe (11).
10. Install bracket (12) to hold the six hose assemblies in place in the swing frame.

21. 11. Put the six hose assemblies (10) through the opening in the top of the swing frame and connect the
hose assemblies according to previous identification.
12. Connect hose assemblies (11) according to previous identification.
13. Fasten nylon straps to the stick frame and bucket and fasten tooling (A) and a hoist.
14. Put stick frame (12) in position on boom frame (6).
15. Install pin (13) and spacers (14). Install spacers (14) as necessary to put hoe stick (12) in the
center of the boom.
16. Fasten a nylon strap and hoist to stick frame (12). Lift the stick frame and boom and install tooling
(B) at the junction of the stick frame and boom.
NOTE: Move the boom control valve to the "RAISE" position during this procedure.
end by:
a) install hoe stick cylinder
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 4 13:55:43 UTC+0530 2021

22. 

Product: TRACK LOADER
Model: 935C II TRACK LOADER 5DJ
Configuration: 935C SERIES II TRACK LOADER / POWER SHIFT / 5DJ00001-UP (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
D3B & 931B BACKHOE
Media Number -SENR2593-00 Publication Date -01/12/1981 Date Updated -11/10/2001
Boom And Boom Cylinder
SMCS - 5456-11; 5456-12; 6501
Remove Boom And Boom Cylinder
start by:
a) remove hoe stick cylinder
1. Fasten a nylon strap and hoist to hoe stick (1). Lift the hoe stick enough to let the support stand be
removed.
2. Lower the boom on to blocks.
NOTE: Move the control valve to the LOWER position during this procedure.

23. 3. Pull bucket cylinder hydraulic hoses (2) out of hoe stick (1).
4. Wrap a nylon strap around the hoe stick and fasten the strap to a hoist. Fasten a nylon strap to the
bucket and fasten tooling (A) to a hoist.
5. Remove pin (3) and remove the bucket and stick as an assembly away from boom (4). The weight
is 415 kg (915 lb.).
6. Fasten a nylon strap to boom hydraulic cylinder (5).
7. Remove pin (6) and lower the rod on to a wood block.
8. Remove covers (7) and (8) from the console.

24. 9. Put marks of identification on the hydraulic hose connections at the control valve (9) and the
location of hose assemblies in brackets (10) and (11).
10. Remove brackets (10) and (11).
11. Disconnect six hose assemblies at control valve (9).
12. Fasten a nylon strap and hoist to boom (4). Lift the boom, remove the wood block and lower the
boom to the ground.
13. Put marks of identification on the connections for hose assemblies on the boom and remove the
hose assemblies from boom (4).
14. Put a nylon strap around the boom, fasten a hoist and give support to the weight of the boom.
Weight is 309 kg (685 lb.).

25. 15. Remove pipe (13) and two pins (14).
16. Put boom (4) in position on wood blocks as shown.
17. Fasten a nylon strap and hoist to cylinder (5).
18. Remove pin (15) and pull cylinder out of boom. Weight is 84 kg (185 lb.).
19. Put marks of identification on the hose connections and remove the hydraulic hose assemblies
from the boom cylinder.

26. 20. Remove fittings (16) and remove nuts (17).
21. Remove bracket (18).
22. Remove nuts (19) and pull hose and tube assemblies out of the boom.
Install Boom And Boom Cylinder

27. 1. Put the hose assemblies and tube assemblies in the boom and install the nuts to hold bracket (1) in
place.
2. Install clamp (2).
3. Fasten a nylon strap and hoist to boom cylinder (3).
4. Connect the hydraulic hoses to the boom cylinder.
5. Put boom cylinder (3) in position in the boom and install the pin.
6. Install nuts (4) and fittings (5) on the tube assemblies.

28. 7. Fasten a nylon strap and hoist to the boom and put boom (6) in position on the swing frame. Install
two pins (7).
8. Fasten a nylon strap and hoist to boom cylinder rod (8) and put the rod eye in position on the swing
frame and install pin (9).
9. Put the hose assemblies in position in the swing frame and install pipe (10) and bolt.
10. Put the hose assemblies in position in clamps (11), (12) and (13) according to previous
identification. Do not tighten the bolts at this time.

29. 11. Connect the hose assemblies to the control valve according to previous identification.
12. Tighten the clamp bolts.
13. Install covers (14) and (15).
14. Connect hose assemblies (16) according to previous identification.
15. Fasten nylon straps to the stick frame and bucket and fasten tooling (A) and a hoist.

30. 16. Put stick frame (17) in position on boom frame (6).
17. Install pin (18) and spacers (19). Install spacers (19) as necessary to put hoe stick in the center of
the boom.
18. Fasten a nylon strap and hoist to stick frame (17). Lift the stick frame and boom and install tooling
(B) at the junction of the stick frame and boom.
NOTE: Move the boom control valve to the "RAISE" position during this procedure.
end by:
a) install hoe stick cylinder
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 4 13:55:28 UTC+0530 2021

31. 

Product: TRACK LOADER
Model: 935C II TRACK LOADER 5DJ
Configuration: 935C SERIES II TRACK LOADER / POWER SHIFT / 5DJ00001-UP (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
D3B & 931B BACKHOE
Media Number -SENR2593-00 Publication Date -01/12/1981 Date Updated -11/10/2001
Bucket (Backhoe)
SMCS - 6503-11; 6503-12
Remove Bucket (Backhoe)

32. 1. Use the backhoe control valve to put the stick (3) in the extended position and carefully lower the
stick (3) on to tooling (A).
2. Lower the bucket (1) until the tips make contact with the ground.
3. Remove pin (2) and spacer.
4. Fasten a nylon strap and tooling (B) to the bucket (4).
5. Remove pin (5) and remove bucket (1). The weight of the bucket is 124 kg (275 lb.).
6. Inspect bearings (4) for wear or damage and remove if necessary.
Install Bucket (Backhoe)