Additive Manufacturing Series: Design Optimization

Design Optimization for Additive Manufacturing - Webinar - June 28th

With the widespread use of Additive Manufacturing, a new generation of design concepts are now possible to economically produce that weren’t feasible with traditional manufacturing methods. Design Engineers can now quickly optimize designs for 3D Printing, using the new Generative Shape Designer role in the 3DEXPERIENCE platform. This new role allows designers to create optimized designs in a fraction of the time possible with current tools, while using the powerful Abaqus™ solver. See how this exciting new technology can transform your design process!

1. adaptivecorp.com The Digital to Physical Product Lifecycle Company
ADDITIVE MANUFACTURING WEBINAR
SERIES DESIGN OPTIMIZATION FOR ADDITIVE MANUFACTURING

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AGENDA
Introductions Design Optimization for Additive Manufacturing Upcoming Webinars and Events

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PROVEN
EXPERTISE
One of Four Original Resellers
in Dassault Systèmes VAR
channel (2006)
200+ Years of Collective
PLM Experience
STRONG
PARTNERSHIPS
Award-winning
“Premier Account” Program
400+ Successful Projects
#1 in Dassault Systèmes
Americas Partner Excellence
for 2016
COMPREHENSIVE
SOLUTIONS
“Digital to Physical” offering
Implementation, Training,
and Engineering Services
ITAR Compliant
500+ CUSTOMERS
THE ‘DIGITAL TO PHYSICAL’ Product Lifecycle Company
INTRODUCTION TO ADAPTIVE CORPORATION

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PLM Planning
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Business Process
Reengineering
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Product Data Management
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Project/Program Management
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Quality control
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Integration/Migration planning
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Simulation & Analysis −
Structural Dynamics
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Fatigue
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Tolerance
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Multi Body Dynamics
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Optimization
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Process Automation
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Acoustics
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Method & Process Development
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Load Measurement & Test Correlation
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Onsite Scanning & Measurement
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First Article Inspection −
PPAP
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AS9102
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3D Modeling
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CMM
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QC Reporting
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Automated Inspection
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Mechanical Design
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Advanced Design
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Visualization Content
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Reverse Engineering
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Automation & Programming
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Data Transformation
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Systems Integration
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Staff Augmentation
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Standardization
PLM
Simulation
Inspection
& Metrology
Engineering
ADAPTIVE SERVICES & TRAINING

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SPEAKER
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Mike Koepp Simulation Specialist - AE
• Leading Edge Engineering 2007-2015, Adaptive Corp. 2015-
• Job role: assists customers across a wide range of industries in
design and analysis projects
Advanced nonlinear FEA
Durability
Statistical variation analysis
Optimization and process automation
• Certified technical support engineer

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Additive Manufacturing Hub
In- silico material engineering
Functional Generative Design
Process definition &
production planning
Global Production System
Service Providers
Material Providers
Labs/ Academics Engineering
Experts
Machine Builders
Manufacturing
Experts
3DEXPERIENCE ADDITIVE MANUFACTURING SOLUTION
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SCIENCE-BASEDFUNCTIONALGENERATIVEDESIGN
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Efficient Product Engineering , removing bottlenecks that
usually make it cost-prohibitive to explore optimized parts.
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Intuitive workflow for Designers , with non-expert solutions
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Automatic generation of function-driven conceptual shapes
and detailed organic shapes
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Seamless Collaboration with Designers, Simulation and
Manufacturing Engineers.
Unifying Modeling, Simulation and Op timization in a single environment
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FUNCTIONAL GENERATIVE DESIGN (GDE) WORKFLOW
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Functional Specifications
Process definition &
Production planning
2. Concepts Trade Off 3.
Generative Shape Modeling
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Define Load Case &
Boundary Conditions
Create Design Space &
Mechanical Interfaces
Define Targets &
Constraints
Variants Review &
Concept(s) Selection
Design Review
Detailed refinement
Detailed Refinement
Structural Validation
Structural Validation
Detail Design
(ALM)
Design Concept
Generation
Structural
Pre-Validation
Variants
Creation
Explore
Concept
Detail Design
(Milling)

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STEP 1 : FUNCTIONAL SPECIFICATIONS
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Process definition &
Production planning
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Functional Specifications 2. Concepts Trade Off 3.
Generative Shape Modeling
1 2 3
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Define Load Case &
Boundary Conditions
Create Design Space &
Mechanical Interfaces
Define Targets &
Constraints
Variants Review &
Concept(s) Selection
Design Review
Detailed refinement
Detailed Refinement
Structural Validation
Structural Validation
Detail Design
(ALM)
Design Concept
Generation
Structural
Pre-Validation
Variants
Creation
Explore
Concept
Detail Design
(Milling)

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STEP1 : FUNCTIONALSPECIFICATIONS
Video step1
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STEP 1 : TAKE AWAY
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Exhaustive functional requirements
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Design in context of Material and Manufacturing process
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Intuitive environment for Designer , non-expert
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Leveraging simulation and optimization
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Functional Specifications
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Define Load Case &
Boundary Conditions
Create Design Space &
Mechanical Interfaces
Define Targets &
Constraints

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STEP 2 : CONCEPTS CREATION & TRADE-OFF
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Process definition &
Production planning
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Functional Specifications 2. Concepts Trade Off 3.
Generative Shape Modeling
1 2 3
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Define Load Case &
Boundary Conditions
Create Design Space &
Mechanical Interfaces
Define Targets &
Constraints
Variants Review &
Concept(s) Selection
Design Review
Detailed refinement
Detailed Refinement
Structural Validation
Structural Validation
Detail Design
(ALM)
Design Concept
Generation
Structural
Pre-Validation
Variants
Creation
Explore
Concept
Detail Design
(Milling)

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STEP2 : CONCEPTS CREATION& TRADE-OFF
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STEP 2 : TAKE AWAY
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Automatic generationof design concepts
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Continuous Validation, no need to re-define inputs
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2. Concepts Trade Off
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Variants Review &
Concept(s) Selection
Design Concept
Generation
Structural
Pre-Validation
Variants
Creation
Explore
Concept
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Efficient variants creation
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Fast and accurate decision making with KPIs analysis

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STEP 3 : SHAPE REFINEMENT
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Process definition &
Production planning
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Functional Specifications 2. Concepts Trade Off 3.
Generative Shape Modeling
1 2 3
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Define Load Case &
Boundary Conditions
Create Design Space &
Mechanical Interfaces
Define Targets &
Constraints
Variants Review &
Concept(s) Selection
Design Review
Detailed refinement
Detailed Refinement
Structural Validation
Structural Validation
Detail Design
(ALM)
Design Concept
Generation
Structural
Pre-Validation
Variants
Creation
Explore
Concept
Detail Design
(Milling)

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STEP3 : SHAPE REFINEMENT
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STEP 3 : TAKE AWAY
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Generative Shape Modeling
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Design Review
Detailed refinement
Detailed Refinement
Structural Validation
Structural Validation
Detail Design
(ALM)
Detail Design
(Milling)•
High quality shapes for Additive Manufacturing parts
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Productive and intuitive User Experience
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Benefit from the whole power of CATIA modeling (spec driven, brep,…)
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Instant Validation at any time of the process

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Process & Quality control
•Program the machine &
plan the production,
ensuring :
•Part Quality
(as manufactured = as designed)
•Repeatability
•Productivity
STEP4: PROCESSDEFINITION& PRODUCTION PLANNING

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Additive Manufacturing Hub
•Connectsthe AM eco-system
•Makessure :
•The request meets the
service offering
•The optimum service is
foundto meet the request
ADDITIVE MANUFACTURINGHUB

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CONCLUSION
Functional Generative Desi
g
n and Additive Manufacturin
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are strategic initiatives for product innovation 3DEXPERIENCE delivers unified solutions for Design,
Simulation and Manufacturing to support Additive
Manufacturing and Traditional Processes
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A collaborative platform for designer s, simulation and manufacturing engineers
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Embarking Modeling, Simulation and Optimization in a unique Designer role
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Delivering a unique generative manufacturing process & simulation solution
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Connecting product developers and manufacturers in an emerging AM ecosystem
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The Digital to Physical Product Lifecycle Company
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QUESTIONS?

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UPCOMING ADDITIVE MANUFACTURING EVENTS
Next Webinar: •
July 19
th
– Webinar: Additive Manufacturing Process Simulation
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Register: https://goo.gl/wfblRa
Additive Manufacturing Seminars: Design, Simulation and 3D Printing & Scanning

Deep dive into Markforged metal and plastic 3D printing technology

Design Optimization for Additive Manufacturing

Simulating the Additive Manufacturing Process

3D Scanning for Reverse Engineering
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Register https://goo.gl/9hA2so
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August 15
th
– LA August 23
rd
- Cleveland September 20
th
– Chicago
Beach House Hotel Hermosa Beach 1300 The Strand
Hermosa Beach, CA. 90254
Tel: [phone]
Hilton Cleveland Downtown
100 Lakeside Avenue East
Cleveland, OH 44144
Tel: [phone]
DoubleTree by Hilton Hotel Chicago -
Schaumburg 800 National Parkway
Schaumburg, IL, 60173
Tel: [phone]

23. adaptivecorp.comTHANK YOU The Digital to Physical Product Lifecycle Company