ADVANCE PRODUCT QUALITY PLANNING FOR IATF

Advanced Product Quality Planning (APQP) adalah metodologi yang digunakan untuk merencanakan dan mengendalikan kualitas produk. APQP juga dikenal sebagai Perencanaan Kualitas Produk Lanjutan (PQVP) atau Perencanaan Kualitas Tingkat Lanjut (QVP)

1. A DVANCE P RODUCT Q UALITY P LANNING by : Wahyu Epifanto

2. APQP| WHAT IS IT?

3. APQP| WHAT IS IT?

4. Process Design & Development Product Design & Dev . APQP Timing Chart Concept Program Initiation/Approval Approval Prototype Pilot Launch Planning Product & Process Validation Planning Production Feedback Assessment and Corrective Action Plan & Define Program Product Design & Development Verification Process Design & Development Verification Product & Process Validation Feedback Assessment & Corrective action

5. TIDAK LENGKAP BAKWAN TIDAK AKAN LAKU, KARENA TIDAK SESUAI DENGAN KEBUTUHAN KONSUMEN LENGKAP BAKWAN AKAN LAKU, KARENA SESUAI DENGAN KEBUTUHAN KONSUMEN HASIL SURVEY : Harga tidak mahal Rasa Gurih Lembut / Tidak Alot Minyak tidak banyak Ukuran besar (Diameter + 5cm) Warna, tidak gosong Bentuknya rapih

6. Bahan – bahan : Tepung Air Kol Wortel Toge Daun Bawang Garam Minyak Cabe Alat-Alat : Talenan Pisau Sendok Mangkok/Baskom Wajan Kompor Gas Piring Cara Membuatnya : Dipotong : Kol Wortel Toge Daun Bawang Buat Adonan : Tepung Air Garam Digoreng : Minyak Sajikan Cabe Alat : Pisau Talenan Mangkok/Baskom Alat : Mangkok /Baskom Sendok Alat : Wajan Kompor Gas Wajan Alat: Piring

7. 1.MEMBELI BAHAN YG FRESH 2. MURAH 1.MERAWAT ALAT-ALAT - TIDAK RUSAK MENGONTROL PEMAKAIAN DAN PENGELUARAN MEMBAYAR GAJI KARYAWAN MENCARI ORANG MENGONTROL ABSENSI MENGEMBANG KAN ORANG 1.MENSORTIR BAHAN 2. MENYIMPAN BAHAN 1.MEMOTONG BAHAN - 1CM 2. BERSIHKAN 3.MEMBUAT ADONAN - TDK ENCER - TAKARAN 4. MENGORENG BAKWAN - SUHU - MINYAK 5.KEMASAN - TDK PENYOK - KUAT 1.MEMASTIKAN BAKWAN BERKUALITAS - WARNA - RASA - UKURAN - BENTUK 1.MEMASARKAN BAKWAN - CARI CUSTOMER - PROMOSI 1.MENGANTAR KAN BAKWAN - TEPAT WAKTU PURCHASING WAREHOUSE PRODUKSI QUALITY CONTROL MAINTENANCE PEMASARAN DELIVERY KEUANGAN HRD BOD

8. PHASE 2 PHASE 3 PHASE 4 PHASE 1 PHASE 5 APQP PLANNING PHASE 1 Process Design & Development Product Design & Dev . Concept Program Initiation/Approval Approval Prototype Pilot Launch Planning Product & Process Validation Planning Production Feedback Assessment and Corrective Action Plan & Define Program Product Design & Development Verification Process Design & Development Verification Product & Process Validation Feedback Assessment & Corrective action

9. PHASE 1 | PLANNING Phase 1 Inputs Phase 1 Outputs PLANNING Voice of the costumer Market Research Historical Warranty and Quality Information Team Experience Business Plan/MKT Strategy Product/process Assumptions Product Reliability Studies Cuctomer Inputs Design Goals Reliability & Quality Goals Preliminary Process Flow Chart Preliminary Listing of special Product & Process Characteristics Product Assurance Plan Management Support

10. PHASE 3 PHASE 4 PHASE 1 PHASE 5 APQP PHASE 2 Process Design & Development Product Design & Dev . APQP Phase 2: Product Design & Dev. Concept Program Initiation/Approval Approval Prototype Pilot Launch Planning Product & Process Validation Planning Production Feedback Assessment and Corrective Action Plan & Define Program Product Design & Development Verification Process Design & Development Verification Product & Process Validation Feedback Assessment & Corrective action

11. PHASE 2 | PRODUCT DESIGN & DEVELOPMENT Phase 2 Inputs Phase 2 Outputs PRODUCT & DESIGN DEVELOPMENT Design Goals Reliability & Quality Goals Preliminary Bill of Material Preliminary Listing of Special Product & Process Characteristic Product Assurance Plan Management Support Design FMEA Design for Manufactturability and assembly Design Verification Design Reviews Prototype CP Engineering Drawings Engineering Spesifications Material Spesifications Drawing & Spec. Changes

12. PHASE 2 | PROCESS DESIGN & DEVELOPMENT Phase 2 Inputs Phase 2 Outputs PROCESS DESIGN & DEVELOPMENT Design Goals Reliability & Quality Goals Preliminary Bill of Material Preliminary Listing of Special Product & Process Characteristic Product Assurance Plan Management Support New equipment, Tooling and Facilities Requirement Special Product and Process Characterictics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support

13. PHASE 2 PHASE 3 PHASE 4 PHASE 1 PHASE 5 APQP PHASE 3 Process Design & Development Product Design & Dev . Concept Program Initiation/Approval Approval Prototype Pilot Launch Planning Product & Process Validation Planning Production Feedback Assessment and Corrective Action Plan & Define Program Product Design & Development Verification Process Design & Development Verification Product & Process Validation Feedback Assessment & Corrective action APQP Phase 3: Process Design & Validation

14. PHASE 3 | PROCESS DESIGN & DEVELOPMENT Packaging Standards & Specs. Prod/Proc. Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix PFMEA Pre-launch CP Process Instructions MSA Plan Preliminary Process Capability Study Plan Management Support (including operator staffing & training plan) Phase 3 Outputs Phase 2 Design Outputs Phase 2 APQP Outputs Process Design & Development Phase 3 Inputs

15. PHASE 2 PHASE 3 PHASE 4 PHASE 1 PHASE 5 APQP PHASE 4 Process Design & Development Product Design & Dev . APQP Phase 4: Product & Process Validation Concept Program Initiation/Approval Approval Prototype Pilot Launch Planning Product & Process Validation Planning Production Feedback Assessment and Corrective Action Plan & Define Program Product Design & Development Verification Process Design & Development Verification Product & Process Validation Feedback Assessment & Corrective action

16. PHASE 4 | Product & Process Validation Phase 4 Inputs Phase 4 Outputs Product and Process Validation Significant production Run Measurement Systems Evaluations Preliminary Process Capability Study PPAP Production Validation Testing Packaging Evaluation Production CP Quality Planning Sign off and management Support Packaging Standards & Specs. Prod/Proc. Quality System Review Process Flow Chart Floor Plan Layout Characterictics Matrix PFMeA Pre –Launch CP Process Instructions MSA Plan Preliminary process Capability Study Plan Management support (including operator staffing & training plan)

17. s PHASE 2 PHASE 3 PHASE 4 PHASE 1 PHASE 5 APQP PHASE 5 Process Design & Development Product Design & Dev . Feedback Assessment & Corrective Action Concept Program Initiation/Approval Approval Prototype Pilot Launch Planning Product & Process Validation Planning Production Feedback Assessment and Corrective Action Plan & Define Program Product Design & Development Verification Process Design & Development Verification Product & Process Validation Feedback Assessment & Corrective action

18. Phase 5 Inputs Phase 5 Outputs Feedback Assessment & Corrective Action Reduced Variation Improved Customer Satisfication Improved Delivery and Service Effective Use of Lessons Learned/Best Practices Significant Production Run Measurement Systems Evaluation Preliminary Process Capability Study PPAP Production Validation Testing Packaging Evaluation Production CP Quality Planning Sign-off and ManagementnSuport PHASE 5| Feedback Assessment & Corrective Action

19. QUALITY MANAGEMENT SYSTEM Continual improvement of the quality management system Requirements Satisfaction Customers Resource management Measurement, analysis and improvement Product Realisation Management Responsibility Input Output Product Customers 5 6 7 8