Baseline setting & KPI Monitoring Visualize plant energy data Prevents inefficient operation Improve energy costs per unit Strengthen KPI tracking and management R educe carbon emissions Transparency of energy use
Determine the cause of abnormal energy consumption
Reduce daily waste
Improve standby operations Sustainable Management Reduce energy costs Reduce unnecessary waste Improve productivity and management Increase awareness of energy efficiency Integrate hardware and software, quick-adopt, and scaling to expand horizontally. Advantech ( WISE-Factory) Intelligent Facility & Sustainability Management (WISE- FactoryEHS ) uses IoT technology, next-generation containerized programming, to provide a fully managable , scalable, and fault-tolerant platform to apply for different field needs, and provide cost effective annual subscription plan Intelligent Facility Sustainability Solution (WISE- FactoryEHS ) can operate as a stand-alone system and integrate with WISE-Factory's edge applications to reduce abnormal waste and greenhouse carbon emissions by real-time monitoring, analyzing and scheduling operation. Help enterprises achieve 10-15% energy-saving effect. Assist business intelligence strategies for energy management. Intelligent Facility & Sustainability Management Product Advantages And Value Propositions
Energy Visualization Energy Overview Total usage management Energy distribution review Peak/Low Period Cost optimization Abnormality detection Plant environment Facility monitoring Facility Monitoring
Prerequisite Preparation : ECU 1152 Electric meter WISE-M502(RS485) Install edgelink 2.8.1.621 version Link: https://pivot-api-hub-practice-eks002.sa.wise-paas.com/ , account and password. if you don’t have account , please mail to [email protected] /[email protected] to apply trial account
Architecture -WISE-M502 connect to electricity device -WISE-M502 use RS485 connect to ECU-1152 -ECU-1152 use WAMQTT upload data to WISE- iFactory EHS WISE- iFactory EHS WISE-M502 ECU-1152 WAMQTT RS-485 Kwh 12:L1K 13:L1L 1:PWR+ 2:PWR- 10-> com1 1 11-> com1 2
+ Extension cord AC 110V L oad CT ECU Gateway COM port 1 D+ 2 D- CT Air-conditioning Lighting Connect ECU and electric meter
Connect ECU and electric meter WISE-M502 P1:KW A E1: KWh , use modscan to read actual address Ex:0007h = 7 dec so, 40001+7=40008 0027h = 39 dec , please read value by address 40041 (High Word)
Edgelink setting Add device -> click enable -> choose device type is Modbus RTU
Edgelink setting Add IO tag -> input KW tag name and address-> click OK
Edgelink setting Add IO tag -> input KWH tag name and address-> click OK
Edgelink setting -Due to meter’s kw/kwh value may not actual value , user can use calculation tag to adjust tag value -Add calculation tag to adjust kw and kwh tag value-> choose tag -> edit formula->click OK
Concept Concept of Group: Group can consider a unit. Such as: Department Group Building as a Group Floor as a Group Specific task Group… etc Users can create and define group in order to connect tags from gateway machine. Example: Building as group in the first layer 4F 3F 2F 1F GF Create Floor as group in the second layer MyBuilding 4FkwOBJ:KW 4FkwHOBJ:KWH 3FkwOBJ:KW 3FkwHOBJ:KWH
Create group Click object management
Create group Click “Add child group”
Create group Input group name -> click submit
Add object Add objects(objects means machines ) For example : measure floor electricity kw and kwH . One object bind one meter.
Add primitive parameter Add primitive parameter-> choose tag from data source -> recording set 1 mins -> submit 1 2 3 4 5
EHS setting Click EHS i.APP
EHS setting Purpose: Add kw device into overallDemand for categorize device to overallDemand , lighting or airconditioning Click configure ->click energy device -> choose overallDemand 1 2 3
EHS setting Choose group -> choose object -> Add kwh parameter into energy consumption-> click Add
EHS setting -add air conditioning kwh tag into edgelink -> add into WebAccess MQTT -add device into air conditioning of electricity ,and add parameter into energy consumption of parameter usage
Real_Time_Information Dashboard Every 15 minutes update value. Such as 13:15,13:30,13:45,14:00 Real-Time electricity demand : show past 15minutes max demand value (2) Today electricity energy : time range is from 11:30(350 kwh) ~ 15:15 (810kwh) , so 810-350=460 (3) Energy saving trend analysis: 14:00 lighting is 150 kwh (15:01 722kwh - 13:44 572 kwh=150) (4) Real-Time electricity demand percentage : current demand kw / limit value (1) (2) (3) (4)
L imit setting Configure -> limit settings -> click Maximum power demand -> choose group -> Input standard value 1 2 3 4 5
Factory environment monitor Click Edit -> click menu list
Factory environment monitor Edit Environment Monitoring -> choose dashboard-> click save-> you will see tag value show on dashboard
Energy Saving Performance Overview Dashboard name: Energy_saving_performance_overview
Total meter API Source choose EHS ;option choose TotalCount I bind kw into Overall demand and kwh into Lighting , Thus total meter show 2
EUI- indicator setting Go to energy device -> setting -> setup energy device kind ( * Energy kind name : Other,AvgTarget,Area,Person must the same word) 1 2 3 4
EUI- indicator setting Click configure -> KPI setting->Select group ->select energy device kind , energy usage and Time ->choose group ->setup indicator 1 2 3 4 (*-Difference% must have last year EUI value; - Kwh / m.hear is this month data)
EUI area size setting Click configure -> KPI setting-> select energy device kind , energy usage and Time -> input area size (*Energy Usage Intensity formula =year KWH/area size) 1 2 3
Monthly per person electricity consumption setting Monthly per person electricity consumption must setup monthly person number Go to KPI setting ->choose energy device kind, energy usage and Time -> choose group -> input monthly people amount (*formula: consumption kwh /people) (*difference% must have last month kwh and person number ) 1 2 3 4
Saving rate table setting -Purpose: Display the total energy consumption per month in the last year and this year, And calculate the monthly power saving rate and annual accumulation. -Go to energy usage interface -> create an interface name-> click submit
Saving rate table setting Go to energy usage interface binding -> edit -> choose usage interface
Saving rate table setting Go to energy saving rate-> choose lighting , Time:Month -> input energy saving rate Back to dashboard , you will see energy saving rate shown on dashboard
Real-time Energy Monitor Purpose: Display the electricity meter and the time when the energy consumption of the air-conditioning equipment exceeds the standard. Dashboard : Real_Time_Energy_Monitor
Real-time Energy Monitor Go to KPI setting -> setup energy device kind and energy usage -> select date -> enable alert -> input limit Note: after setting KPI , you will see result on next hour. Ex: 16:30 setting , 17:00 can see result
Real-time Energy Monitor Current month demand peak can see this month exceed demand quantity and time
Real-time Energy Monitor indicator panel setting can refer below
Real-time Energy Monitor Go to limit settings -> click maximum power demand -> input standard limit 1 2 3
Real-time Energy Monitor User can use below energy demand management to verify if result correct
Energy Consumption Trend Analysis Lighting Abnormal ranking : actual consumption – device value limit =120-2=118 kwh Blue line value is 6 draw by group value limit setting Note: Abnormal ranking will be calculated every one hour AirCon consumption+ Lighting consumption= Actual Consumption
Energy Consumption Trend Analysis DataType : ActualConsumptionTrend show orange line on graph DataType : PlannedCOnsumptionTrend show blue line on graph
Energy Consumption Trend Analysis KPI setting-> energy value limit -> choose energy device kind ->choose which day -> enable Alert -> input value limit 1 2 3 4 5
Energy demand management Dashboard : Energy_Demand_Management You can easily to see the maximum kw demand happen in 2022-09-22 17:00:00
Energy demand management Option set value can see kw value in Peak Option set detail can see time on right indicator
Energy demand management Indicator[1] selected A adopt datasource A Target can decide under or right and decide prefix < or >
Energy demand management Indicator[2] selected B adopt datasource B
Energy demand management Standard demand setting : Go to configure -> click limit setting -> maximum power demand -> choose group -> input maximum power demand
Trends by area In this dashboard: Energy_Statistic_Analysis , user can monitor energy consumption of particular sub-group
Trends by air conditioning User can monitor energy consumption and temperature on this panel. Dashboard: Energy_Air_Condition_Analysis
Trends by air conditioning Query B use parameter API , thus you can directly find temperature parameter
Trends by air conditioning Please set “ Temperature”tag in “Series overrides”and mapping to Y-axis:2.
Trends by air conditioning Right Y can setup Unit as Celsius , Scale as Linear
Period comparison Dashbaord : Energy_Compare_Analysis Compare consumption through today and last week. For example period consumption comparison between 9/11 and 9/4
KPI analysis by area Dashboard : Energy_Separate_Statistic_Analysis Select area then you will see child group’s consumption if exceed standard * If dashboard query one day , then consumption target will be standard_limit /30days
KPI analysis by area Click configure -> click limit setting -> click maximum energy consumption -> setup child group limit
Alert overview Dashboard : Energy_Alert_Analysis User can see when Electric demand and consumption exceed limit
Alert overview Dataype choose Alert and option choose count can query Alert quantity
Alert overview User can see alert count of each day in this trend graph
Alert overview User can see alert amount during this time period
Alert overview Click configure -> choose limit settings -> setup maximum power demand and maximum energy consumption
Consumption type trends by dept Purpose: It shows sum of energy consumption according to each type under this “parent group”. Dashboard : Energy_Dept_Statistic_Analysis
Consumption type trends by dept Ifacotry Switch panel must enable “time type”, “energy device” and “energy usage ”
Consumption type trends by dept DataType select “consumption” , option select “ ListByUsage ” will list child group all consumption
Virtual meter setup Virtual meter calculation result can refer this dashboard Dashboard : Energy_Statistic_Analysis
Virtual meter setup Create a virtual object-> click configure -> click lighting
Virtual meter setup Add virtual object into lighting-> click add
Virtual meter setup You will see virtual object in electricity device type