AG_Compressor_AirStudy_Apr202industrial 3.pptx

air study air compressor

1. Compressed Air Measurement Tool MAPA GLOVES SDN BHD MR. NAVIN ROBERT Your Sales Representative JOEL CLIVE AG ENGINEERING WORKS (M) SDN. BHD. NO 24 & 26 LALUAN KANGSAR 8, OFF JALAN KUALA KANGSAR, KAWASAN PERINDUSTRIAN SAUJANA 30100 IPOH 016-4413682 [email protected] - Compressed Air Measurement Tool Report - March 2023

2. Total Yearly Operating Cost Savings on current situation - Compressed Air Measurement Tool Report - March 2023

3. Project Outline - Compressed Air Measurement Tool Report - March 2023

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5. Current situation Installation layout Vessel volume 6 m³ Installation description Current Situation 2 X KOBELCO - Compressed Air Measurement Tool Report - March 2023

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8. METHOD OF AIRCHITECT LOGGER BEEN CARRY OUT AC-01 (OWN) - Compressed Air Measurement Tool Report - March 2023

9. METHOD OF AIRCHITECT LOGGER BEEN CARRY OUT AC-03 (RENT) - Compressed Air Measurement Tool Report - March 2023

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11. - Compressed Air Measurement Tool Report - March 2023 Average flow that needed is only 874 L/S Orange colour indicate unload , which are energy wasted during unload (Inverter help to eliminate unload from traditional Fixed speed compressor) to achieve premium savings.

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14. RM277,918.00 - Compressed Air Measurement Tool Report - March 2023

15. Unload energy reduced from 748Mwh to just 27.2Mwh Projected yearly 22.8% savings achievable RM 277,918.00 projected yearly savings achievable based on existing flow pattern by replacing with G200VSD (with tolerance of +-15%) - Compressed Air Measurement Tool Report - March 2023

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18. There is a sudden increase of demand The peak happen once on Monday, and it happen for a short moment - Compressed Air Measurement Tool Report - March 2023

19. - Compressed Air Measurement Tool Report - March 2023 OWN RENT COMP 3 COMP 1 RENT OWN COMP 3 COMP 1 RENT OWN COMP 3 COMP 1

20. Kobleco AG200 - Own Machine Kobleco AG200 – Rental Machine Frequent LOAD / UNLOAD 2186293 counts Running hours: 14,911 Load hours: 7190 Utilization: 48.2% Consequences: Wear and tear parts replace more often Less LOAD / UNLOAD 6145 counts Running hours: 17,923 Load hours: 17,917 Utilization: 100%

21. RETURN OF INVESTMENT (ROI) CALCULATION BASED ON SAVINGS OBTAINED FROM AIRCHITECT 8/1/2023 21 Existing comp. NEW AIR COMPRESSOR COST (G200VSD) RM 280,000.00 SAVINGS OBTAINED FROM AIRCHITECT (with +- 15% tolerance) RM 277,918.00 Return of investment (ROI) =RM280,000.00/ RM 277,918.00 X 12 = 13 months PERCENTAGE OF ELECTRICITY SAVED BY G200VSD 22.8% - Compressed Air Measurement Tool Report -

22. Advantages of VSD+ - Compressed Air Measurement Tool Report -

23. • On average 50% energy savings with an extensive flow range (20-100%). • Elektronikon ® Touch controller controls the motor speed and high efficiency frequency inverter. • No wasted idling times or blow-off losses during operation. • Compressor can start/stop under full system pressure without the need to unload with special VSD+ motor. • Minimizes system leakage due to lower system pressure. • Built-in remote monitoring system: SMART LINK - Compressed Air Measurement Tool Report -

24. AG ENGINEERING WORKS (M) SDN. BHD Report Prepared By: Joel Clive Sales Engineer AG Engineering Works (M) Sdn Bhd