Akc group of companies

vivekpandey129 1,363 views 34 slides Aug 01, 2018
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About This Presentation

About AKC Group & one of its Manufacturing Unit Kunstocom India Limited,Which deals with design and development of Molds,Manufacturing of Plastic components and consumer durable goods such as Coolers,Geysers etc.


Slide Content

AKC Group Of Companies About AKC Group Group’s Social Initiatives Amity University Kunstocom Contents

About AKC Group Founder Chairman & CEO Dr. Ashok K. Chauhan Established: 1973 Work Area:   Plastics , Pharmaceuticals , Education , Finance , Construction , Publishing and IT. Global Strength: 13000 Group Turnover: 540 Million US$ Amity Education Group The Amity Education Group is one of India's leading pvt. non-profit education groups today, offering globally benchmarked education right from pre-schools to Ph.D. level. Starting with campuses in India, Amity today has campuses around the world and aims to have campuses in 25 countries in the next few years

1973 Kunstocom Est:- 1979 Amity University Est:- 1986 Bacfo Est:- 1994 Technicom Est:- 1986 Data Systems Est:- 1996 Cincorp Est:- 2009 Krauter Est:- 2003

Group’s Social Initiatives THRUST AREAS Caring for underprivileged girl child. - Providing free education, uniforms, books, meals and healthcare to underprivileged girl child HIV/AIDS Awareness Community Development through Women Empowerment. - Development of infrastructural facilities like housing, education, health, surface transport, water and sanitation for proper rural upliftment in 28 villages under Project PURA - Providing Urban Amenities to Rural Areas - Employment generation activities for rural population through Project- Panchgaon , such as Masonry, Bamboo Cultivation, Medicinal Plants, etc. - Self-Help Groups of rural women are being trained on aspects of confidence building, legal literacy and financial accounting Rehabilitation of the physically disabled. Old age homes - Programs aimed at physical and psychological well-being of neglected and institutionalized senior citizens.

Amity Campuses - India Amity University Campuses Amity Global Business School Campuses

India’s only Education Group with Campuses in London, Singapore, Dubai, Abu Dhabi , New York, California, Mauritius, South Africa, China & Romania Amity Campuses - Abroad

KUNSTOCOM

Kunstocom Kunstocom is one of the leading company in the world offering one-stop-solution for Design, Mold manufacturing and Molding of plastic components, with an impressive clientele present across the globe . We have in-house expertise to give shape to any idea, to make Molds upto 10 tons and injection molding facilities to mold components as small as 1 gram and as big as 5 000 grams. We are better recognized as a team of experts who care for quality, service and on time delivery to the renowned OEM's in Europe, America, India and Asia Pacific region. Mr. Anand Chauhan Managing Director D r. Abhinav Chauhan Director & CEO

Kunstocom -Noida Sale - 0.1 Million USD Machines - 3 1 979 2003 Kunstocom -Noida Machines - 10 2007 2010 2013 2015 2018 Kunstocom -Noida Machines - 26 Kunstocom -Noida Tool Making Facility Est Kunstocom -Noida Machines - 30 EST Unit – 2 Kunstocom -Neemrana Machines - 15 Kunstocom -Noida Machines - 34 EST Unit – 3 Kunstocom -Rishikesh Machines - 05 Kunstocom Sale - 28 Million USD Total Machines – 63 Total Employees - 650 Kunstocom Journey

Rishikesh Noida Neemrana Kunstocom - Locations

S.P Jaiswal Dr. Abhinav Chauhan Plant Head M. D. Anand Chauhan Functional Head 14 Staff 31 Worker Company 233 Contract 204 Total 482 Bhanu P Singh Projects Suresh HR Vikram ToolRoom Manish Chauhan Molding Surendra Store Sanjeevan Maint. BD Bhatt Innovation Vivek Quality Sangeeta Vice President Director Department Manager Staff Co. Worker Contract Total % age QA 2 4 15 2 23 10 Molding 1 4 80 53 138 29 Tool& Design 1 3 21 16 41 9 Maintenance 1 3 7 4 15 3 Purchase 1 1 2 4 1 Store 1 2 25 21 49 10 Project 1 3 19 31 54 11 Dispatch 1 1 12 20 34 7 HR/Admin. 2 3 19 15 39 8 Assembly 1 3 29 42 75 16 Accounts 1 3 4 8 2 Innovation 1 1 2 1 Grand Total 14 31 233 204 482   100 Projects Organization

Injection Machines Status History Indices Detail MD Anand Chauhan Investment (Assets) 8.2 MUSD Sales (17~18’) 29 MUSD Employees 482 Nos Tonnage QTY M/C Grade Maker Major Items 600~1250 16 A & B HT,Jonwai,JIT FCS,CLF Supporter case, Basket,Trey Veg 250~530 22 A & B HT,CLF,L&T Capedeco P-Pulley 90~200 5 A & B Toyo, HT, JSW Bush hing Door Stopper Total 43 Details Kunstocom India Ltd. 1979 ~ Established . 1997 ~ Association with LG. 2003 ~ New Plant Started with 7 Injection Machines. 2007 ~ 16 Injection Machines added. 2010 ~ Assembly Operation(Shroud, Base Stand Asm .) 2013 ~ 8 New Injection 700T Machines added. 2014 ~ Robotic Operation on Two Machines. 2015 ~ 4 New Injection Machines added. 2017 ~ 6 New Machines added/2 More robotic machines added Major Facilities and Basic Information

Hi-tech CNC machines from Switzerland and Japan :- CNC VMC, CNC EDMS, CNC Wire cut EDM, CNC  wire cut Robofil , CNC EDM RoboForm Injection Molds Die Casting Tools Rapid Prototyping Prototype Molds CAD/CAM/CAE - UNIGRAPHIC - NX4 compatible with CATIA & PRO-E Mold flow Analysis – Flow, Cool, Warp, Shrink, Gas, Optimum Precision Engineering Part Digitizing Reverse Engineering Mold Design 2D and 3D conversion “From Concept to Completion ” Design Centre Modern Tool Room

63 CNC/Microprocessor controlled machines with clamping force from 90 to 1200 Tons (Shot Weight 1 Gram to 5000 grams ) Post- Moulding operations – Ultrasonic welding, Shot blasting, Screen/Pad printing, Hot F oiling , Fan Balancing , Paint Shop and Assembly. Hopper dryer with autoloader. Diverse experience in molding – Engineering as well as “difficult to run” polymers. Component Production Facility “From Concept to Completion ”

“From Concept to Completion ” Capability – Polymer Processed S.N Polymer Type Manufacturer 1 ABS & SAN   2 Delrin (POM)   3 Polycarbonate With or without glass filling   4 High Impact Polystyrene   5 Nylon (PA) – 6,66,11,12,46 With or without glass filling   6 Poly propylene with Glass Talc or Mineral   7 LNP material   8 PPS material  

“From Concept to Completion ” Capability – Mold Size Max Mold Size 1500 x 900 x 800 mm Max Inserts weight 1800kgs. Max Mold weight 10 Ton Mold for Machine Tonnage Up to 1200 T

ISO 14001:2015 IATF 16949 QS 9000 (2001) ISO 9001 (1999) Quality Milestones Quality Policy – Total Customer Satisfaction Achieved 100 PPM moving towards Six Sigma Continual Improvement of Process & System

Experience in Shipping Terms - Logistic SELLER BUYER Documents Risk Cost Documents Risk Cost Documents Risk Cost Documents Risk Cost Documents Risk Cost (Not Including Import Duties on Buyer’s end) Documents Risk Cost

Warehouse Management Facilities Standard Ware House in European Countries. Standard Pallet with bar code system. Door to Door delivery Facility. Kunstocom

SAFETY

Fire Safety S.N EQUIPMENTS QUANTITY 1 Fire & safety water tank cap. 100000 Ltr. 2 Jokey Pump 1 3 Main pump 1 4 Diesel pump 1 5 Hydrant hose Box 09 Nos 6 Hydrant hose point 12 Nos 7 Sand bucket 12 Nos 8 Fire extinguisher ABC type 78 Nos 9 Foam Type Extinguisher (50 Ltr .) 1 10 CO2 (9 Kg.) 2 11 Smoke detector system office block 6 Zone 12 Fire alarm 1 S.N NAME DEPARTMENT CONTACT No. 1 Budhi Ram - L Maintenance 9911475811 2 Jitender singh Maintenance 9911475812 3 Sanjay Tiwari Production 9958150428 4 Neeraj Thakur Production 9958150428 5 Jitender Tomer Administration 9971686478 6 Vinod Kumar Store 9953677025 7 Uday Kumar Production 9810879239 8 Vinod kumar Gupta Production 9810573931 9 Ved Parkash Tool room 9871917278 10 Mayank Kumar Maintenance 9899767209 SPRINKLERS SMOKE DETECTOR FIRE BUCKETS FIRE ALARM PANEL FOAM EXTINGUISHER FIRE HYDRANT FIRE EXTINGUISHER Fire Fighting Team

Fire Extinguisher Locations Reception Tool Room Store Mold Storage Mold Preventive Area Dispatch Ramp FG Area QC Lab Wash Room Assembly Production and Quality Office OQC Area LQC Area Molding Machines Molding Machines

Environment Safety Environmental Certificates ISO 14001 Rain Water Harvesting Ambient Air Monitoring Noise Test Stack Emission Analysis Work Zone Air Quality Monitoring Safety Audit S.N Category Weightage Given (%) Avg Score 1 Safety Management Systems 10 8 2 General working condition 5 4 3 Hazard identification and control 10 9 4 Fire protection system 15 13 5 Emergency management System 15 14 6 Legal Requirement 20 17 7 Safety in Operations & Maintenance 10 7 8 Electrical Safety Management 15 14 Total 100 86 Fire Safety Training Mock Drill Safety Slogan

Health Checkup Morning Exercise Health Safety Cafeteria Sports

Customer Awards Best Innovation Award Best Quality Award Certificate for Flexible and fast Production Appreciation Certificate Best Mold Maker Award Best Delivery Award Grade A Certificate. Achievements & Awards

Our Major Customers Automotive Consumer Durables

Our Major Automotive Customers & Parts NAME PART Hella Housing, Interior Lamp, Knob, Commet 450, 550, 200 Lumax YN4/YC4/YE3/Y9T housing, Bell crank, Yra Cover, Tknob, Honda Housing Aisin Lever door lock outside locking FR-RH, Bush door lockchild proof lever RH & LH, Protector lock FR-RH & LH Delphi Case upper, Case lower, Valve AI, Shaft AI, Fan Sumo, Fan Zen Minda PCB cover part, Y9T- HL housing, Switch LH/RH, Housing YAD TL (tail lamp) Nifco Honda Clip RR combi J4JW-H0,Honda Clamp breather tube J353J-H0, Honda Clamp Dia 18.5 J3R57-H0, Holder back door glass-LH/RH, Holder-floor met, Clip 90467-07090, Clamp wire harness no.2 82714-520-10, Cap grip upper 1GC-F6281-00, Honda Clamp dia 12.5 J14T8-H0, Honda Clip RR combi J4JW-H0, Gromet screw J3Z3K-H0, Clamp fuel pipe J2E49-H0, Clamp HAC tube JIG50-H0, Honda  Clip rec pipe Z439H-H0 Trellborg Plunger Mold - MI AB9040, Outer tube AB 650/41116/2500, Plastic channel Keihin Panalfa Honda Cap valve seat 3366-GD-3AZ000, Honda Hatchback Part-Mold Modification, Honda Ring Backup 3316-FT10-00A0 Subros Tata Fan blower, Side Door handles LH/RH Sriram Piston Body Cover Hero Briggs Dipistic small, Crank case cover, Fly wheel, Cover bolwer, Shroud blower Polypastics Viser body, SF Housing CRS SDPL Halter Sensor, KU Bumber LH and RH, Guide bar, Collor bush, Front winkle PPAP End cap front outer frend (EN1PP) 4 (2RH+2LH) Halonix LED outer turn & reverse len, LED reflector with metalizing, LED reflector cover Norgen Manifold mold

Product Range Housing Lens Map Reading Housing Housing Gear Assy , SX4, Swift Dzire Bell Crank YRA Cover YRA Cover YRA T Boot Ring Air Cleaner Mixing Servo Adapter KU Bumper ITT Valve Protector Door Lock Garnish LH & RH Spacer Head Lamp Dash Board Lever Tail Lamp Fog Light Switch Body Cover

Product Range

Product Range Viser Body Honda Halter Sensor SF Housing Spur Gear Sand Molding Yamaha LED Reflector LED Outer Turn Rubber Mold Rubber Mold Fender LML Thermostat Holder Gear Assy Grill Fan Hatchback Part-Mold Modification Shroud

Product Range Chasis Magna Front Cover Base Stand Cabinet Bottom Frame Fan Shroud Fan Popular Front Grill AC Blower Blower WG Top Inner Comparator Body Safety Cover Wind Blade Shroud N1/N2 Commet 550 Cammanul Manifold Lid Lamp Maruti Lid Lamp Honda City

Our Own Products

THANKS