Alliage Casting

Alliage is a steel foundry based Bangalore, India. For info visit http://www.configuratorsolutions.com/

1. WELCOME TO ALLIAGE METAL CASTINGS (P) LTD BANGALORE 1

2. Sl.No Facility Capacity Qty Remarks 1 Floor area 2024sq.mtr (22900sq.ft) a Shop floor area 186 lsq.mtr b Office space area 162sq.mtr 2 Melting furnace 450Kw 1 Inductotherm make 3 Crucible 1000kg 2 Inductotherm make 4a Plant capacity per month 200MT 22.5Hrs/DAY three shifts 4b Plant capacity per day 8MT 22.5Hrs/DAY three shifts 4c Plant capacity per day 4MT 12hrs/day One and half shift 4d Present utilisation 2MT 8hrs/ day 25% utilisation 5 Sand muller 500kg.250kg.100 3 Ab hira mi, C o imb a t o re 6 Sand drier 200kg/hr 1 Abhirami,Coimbatore 7 Cranes 3MT 3 VIPRA 8 Shot blasting machine 250KG/Hr 1 Abhirami,Coimbatore 9 Normalising furnace 2MT/lOOkw 1 JOMIND 10 Quench & tempering Outsourced from customer approved heat treaters 2 Facilities Available At AMCPL

3. 11 SFG grinders 7,5HP 3 ATP I 12 Hand grinders 1 HP 6 ATP I 13 Compressor 30HP 1 CPT 14 Testing facility a SPECTROMETER 24 CHANNEL 1 SPECTROMAX, GE RM AN Y b Universal testing machine 1 Fine test Miraj c Hardness testing machine 1 Fine test Miraj d Impact testing Done at GCPL e MPI machine 1 Magna flux f Metallurgical microscope METZER £ Ultrasonic testing machine 1 MODASONIC h Ultrasonic thickness gauge MODASONIC i Sand testing machine 1 Versatile Kolhapur £ Radiography testing Outsourced from NABL accredited labs 15 Pattern maintenance shop area 162 sq.mtr Above office area. 16 Manpower details a Shop floor workmen 60 b Supervisory staff 8 c Office staff 4 3

4. HMC machine 600x600 pallet Vmc-bfw make 1000x500 mm table Vtl-jyoti make Lathe--- kirloskar make Radial drilling machine Machining Facility 4

5. To become preferred supplier of steel castings. Extend our business globally. To reach 100 crore business in next five years 5 Vision Statement

6. To achieve zero rework and rejection in our supplies To meet customer requirements 100% To install robust process and product quality control To bring down the dependency on labour through mechanisation and automation. 6 Mission Statement

7. AMCPL is committed to achieve total customer satisfaction through: Manufacturing Quality Castings conforming to the requirements of the customer. Continual Improvement of process, People and the quality management Systems. 7 Quality Policy

8. To enhance customer satisfaction levels. To reduce customer complaints, To minimize non nonconformance during processing of product. To increase production. To continually improve. To Improve delivery performance 8 Quality Objectives

9. TO ACHIEVE EXTERNAL REJECTION BELOW 1% TO ACHIEVE INTERNAL REJECTION BELOW 2% TO ACHIEVE BELOW 2% MOULD REJECTION TO ACHIEVE MORE THAN 1 CPK IN MELTING TO ACHIEVE BELOW 5% REWORK TO ACHIEVE RIGHT FIRST TIME IN NEW PART DEVELOPMENT - 9 Quality Targets

10. 10 Alliage Metal Castings (P) Ltd Spectro Lab

11. 11 Alliage Metal Castings (P) Ltd Metallurgical Microscope

12. 12 Alliage Metal Castings (P) Ltd Ultrasonic Flaw Detector

13. 13 Alliage Metal Castings (P) Ltd Wltrasonic Depth Gauge

14. 14 Alltage Metal Castings (P) Ltd Mpi Testing Machine

15. 15 Alliage Metal Castings (P) Ltd Mechanical Lab (Hardness Tester)

16. 16 Alliage Metal Castings (P) Ltd Mechanical Lab( utm )

17. Mechanical Lab (Sand Testing Machine) Mechanical LAB (Sand Weighing Balance) 17

18. 18 Alliage Metal Castings (P) Ltd Moulding Process (Sand Drying Machine)

19. 19 Alliage Metal Castings (P) Ltd Moulding Process

20. 20 Alliage Metal Castings (P) Ltd Core Shop

21. 21 Alliage Metal Castings (P) Ltd Mould Closing

22. 22 Alliage Metal Castings (P) Ltd Melting Furnace

23. 23 Alliage Metal Castings (P) Ltd Pouring Process

24. 24 Alliage Metal Castings (P) Ltd De-coring Process

25. 25 Alliage Metal Castings (P) Ltd Shot Blasting Machine

26. 26 Alliage Metal Castings (P) Ltd Fettung Department

27. 27 Alliage Metal Castings (P) Ltd Heat Treatment Furnace

28. 28 Alliage Metal Castings (P) Ltd Pattern Shop

29. Subject To achieve >1 Cpk in Melting process Objective To achieve desired chemistry in mean UST OF POKE YOKE for SPC STUDY Areas of control Resp. Actions decided Status 1 To ensure supplier control(Scrap & alloys) Accounts/ Production /Purchase / Stores Supplier of scrap and alloys should not be changed without the permission of CEO . Followed 2 Inward inspection Quality To check every batch of scrap received from the supplier. Fallowed To check alloys pick up ratio for every batch of scrap received Fallowed 3 To minimise and control loss of alloys Production l.To ensure correct temperature. 2-To ensure holding of furnace will not be there for any reasons like b/d & want of moulds Fallowed 4 Slag removal and control Production To use shot blasted RR Scrap and to remove powder dust from scrap Fallowed 5 To control alloys addition Production l.To ensure weighing of scrap before addition to furnace. 2vCalibration of weighing scale . 3,To calculate alloys addition based on pick up calculation Fallowed G Pyrometer condition Production To ensure calibration of pyro before expiry Complet ed 7 Spectrometer Production To ensure Spectro calibration before start of shift Fallowed 29 Spc Implementation

30. VARIOUS GRADES OF CASTING MANUFACTURED BY US ALUAGE METAL CASTINGS (P) LTD OUR CASTING GRADES 30

31. #° C Si Mn P S Cr Mo Ni Cu Al As 31

32. 32 Alliage Metal Castings (P) Ltd Our Products

33. 33 Alliage Metal Castings (P) Ltd Our Products

34. 34 Alliage Metal Castings (P) Ltd Our Products

35. 35 Alliage Metal Castings (P) Ltd Our Products

36. 36 Alliage Metal Castings (P) Ltd Our Products

37. L&T CONSTRUCTION EQUIPMENTS LTD HYUNDAI -CONSTRUCTION EQUIPMENTS INDIA PVT LTD KOMATSU INDIA PVT LTD KOBELCO JCB BERCO WEVIN INDIA LTD 37 Our Customer Profile

38. Alliage Metal Castings Private Limited, | PLOT NO :182, INDUSTRIAL SUBURB, NEAR PEENYA 3RD PHASE, PEENYA INDUSTRIAL ESTATE, BANGALORE - 560058 38 Thank You