3D Printing File Formats — Detailed Comparison and Applications
Overview • Purpose: Understanding major 3D printing file formats • Relation between model data and printing workflow • Comparison of STL, AMF, 3MF, OBJ, PLY, STEP, VRML, and G-code • Machine examples, suitability, and application areas
STL — Stereolithography • Stores triangulated mesh geometry • No color, texture, or unit info • Advantages: Simple, widely supported, light • Limitations: No units or material data, approximation errors • Use: General FDM printing, prototyping (e.g., Prusa, Creality, Ultimaker)
3MF — 3D Manufacturing Format • XML + ZIP container, industry standard (3MF Consortium) • Includes geometry, color, material, units, metadata • Advantages: Compact, interoperable, full metadata • Use: HP Jet Fusion, Ultimaker, PrusaSlicer, Microsoft 3D Builder
OBJ & PLY Formats • OBJ: Supports textures via .mtl, used in graphics and 3D scanning • PLY: Polygon format with per-vertex color/normals (used in 3D scanning) • Use: Color/texture printing, scan-to-print workflows • Limitation: Larger files, limited metadata for AM
STEP Format (ISO 10303) • CAD exchange format — precise B-rep geometry • Includes tolerances, features, assemblies • Advantages: High accuracy, no tessellation errors • Use: CAD-to-AM workflows (e.g., Siemens NX, EOS, GE Additive)
VRML and G-code • VRML: Legacy color 3D printing format (used in binder jetting) • G-code: Machine-level printing instruction format • G-code defines toolpaths, temperatures, feed rates • Used by: Marlin, RepRap, and industrial AM systems
Format Comparison Summary STL: Universal, simple but limited metadata 3MF: Compact, metadata-rich, modern standard AMF: Research-oriented, less adopted OBJ/PLY: Texture & scan workflows STEP: CAD precision workflows VRML: Legacy color printing G-code: Final printer instructions
Suitability Study & Recommendations • STL: Best for general use and quick prototyping • 3MF: For color, material, and industrial workflows • STEP: For high-precision parts (engineering) • OBJ/PLY: For texture and scanning workflows • AMF: For multi-material/lattice research
Best Practices • Verify and preserve units (mm/inches) • Repair meshes before slicing • Use 3MF for metadata preservation • Archive STEP/CAD models for design retention • Balance tessellation quality and file size