ASM004.001_Piping_Topical Guide_Design-1.23 (1).pdf

Piping guide details

1. B31.3:
PROCESS PIPING
CODE DESIGN The code that keeps petroleum refineries
and chemical processors running

2. INSIDE THIS GUIDE
CONTENTS
Process piping systems for high-pressure industries 3
Petroleum refinement and chemical processing 4
What is the B31.3 Process Piping Code? 5
B31.3 Process Piping Fundamentals 6
Key challenges for refineries and chemical processors 7
Benefits of B31.3 in petroleum refining and chemical processing 8
Process piping best practices 9
Hear from our expert 10
Bringing B31.3 Code applications to life 11
Course overview 12
More about our courses 13
Let’s talk about it 14

3. PROCESS PIPING SYSTEMS FOR HIGH-PRESSURE INDUSTRIES
The standard for
safe piping in
petroleum refineries
and chemical
processing plants.
Process piping is the most effective
way to process fluids and gases in
an industrial processing facility. It
helps organizations safely convert
raw chemicals, gases, and liquids
into more valuable products.
Process piping is commonly used
in the chemical processing and
petroleum refinery industries.
This guide will explore the practical
application of the B31.3 Process
Piping Code across petroleum
refinery and chemical processing
industries. Learn the fundamentals
of B31.3, along with common indus-
try challenges and best practices for
applying the code. Plus, you’ll gain
valuable insight from our industry
expert, who has answered some
frequently asked questions about
B31.3 training.
3

4. PETROLEUM REFINEMENT AND CHEMICAL PROCESSING
The oil and gas
industry uses
petroleum refining
and chemical
processing for the
purpose of heating,
distilling and
desalting crude oil.Petroleum refinement and chemical
processing are methods used to cre-
ate usable resources. Oil companies
need to efficiently convert crude oil
into commonly used products like
gas, petrol, kerosene and jet fuel
in order to realize any significant
value. This process primarily takes
place in large, complex oil refineries
that have a multitude of processes,
which can vary depending on the
production intent of the plant.
Piping systems in refineries are
critical pieces of mechanical
hardware. In every processing
facility, there are products that
need to get from point A to point
B. Piping is the vehicle that moves
these liquids and gases through
the facility. For example, the pipes
used in the transportation of key
ingredients such as crude oil in an
industrial petroleum refinery are
components of a process piping
system. Similarly, the movement
of ingredients such as carbon,
sulphur and chlorine that are
used to create certain plastics in
a chemical processing facility also
rely on process piping systems.
In the United States, B31.3 is
the recognized code for process
piping for petroleum refineries,
petrochemical plants and
chemical processors.
4

5. WHAT IS THE B31.3 PROCESS PIPING CODE?
B31.3 Process Piping
Code is the code that
governs the design,
fabrication,
compwwwnt
standards, installation,
inspection and testing
of process piping.
Organizations rely on engineers
who can design process piping
that’s up to standard. The B31.3
Code provides guidance, limita-
tions and minimum safety require-
ments for the design and assembly
of process piping systems.
Process piping systems entail a
vast, complicated and intercon-
nected system of separators, pres-
sure hoses, traps, gaskets, and
many more components. These
components are uniquely placed
together to separate and control
the movement of fluids within the
piping system. Such complexities
call for engineering professionals
that can expertly interpret and
apply the B31.3 Code to designs.
1
The difference between codes, standard and
recommended practice. The Piping Talk, 2019.
The B31.3 Code enables you to:
• Identify what issues to take into
consideration when designing
process piping
• Explain the pressure design of
piping and piping components
• Analyze piping flexibility and
gauge the limitations of piping
and piping components
• Identify pipe supports, leak
testing, piping failures and
their causes
Piping codes address the
following design requirements:
1
• Allowable stresses and
stress limits
• Allowable dead loads and
load limits
• Allowable live loads and
load limits
• Materials
• Minimum wall thickness
• Maximum deflection
• Seismic loads
• Thermal expansion
5

6. Mostly inside scope of
ASME B31.3 Code
Outside scope of ASME
B31.3 Code
Some coverage in B31.3
Code
B31.3 PROCESS PIPING FUNDAMENTALS
Development of a piping system A regulatory code cannot act as a
one-size-fits-all design handbook.
This is why B31.3 is designed to
be broad and permissive for many
applications, giving designers as
many options as possible without
compromising on safety.
In recent years, many engineers
have started to rely on either com-
puter programs to do the design
analysis for them, or pre-written
specifications from third party
companies. However, computer
analysis can often overcomplicate
a design, while buying specifi-
cations will result in engineers
paying more to construct a design
in the long run.
Before all else, understanding the
code should be step one; by
learning B31.3, engineers can
design solid piping systems while
also benefiting from time and
cost savings.
The white sections of the flow chart indicate areas of design that are
within the scope of the B31.3 Code. These sections indicate everything an
engineer is able to calculate, simply by following guidance from the B31.3
Code. From determining the design conditions, right through to inspections
and testing, engineers can use B31.3 to help them get the best results while
spending the least amount of money.
2
A. Bhatia., Process Piping Fundamentals,
Codes and Standards. CED Engineering.
Select design code
Determine design conditions
Determine wall thicknesses
Determine piping system
requirements
• Materials of construction

• Pressure class
• Integrity
Select specific materials &
components (“Pipe Spec”)
• Pipe

• Fittings
• Valves
• Gaskets
• Etc.
Determine preliminary layout
& piping supporting
Confirm layout & supporting by
flexibility analysis
Finalize layout & bill of materials
Fabricate & install
Inspect & pressure test
Commission/Operate
Maintain/Repair
Decommission/Dismantle
B31.3 is intended
to be applied to:
2
• Piping for all fluid services
• Metallic and non-metallic
piping
• All pressures
• All temperatures
6

7. KEY CHALLENGES FOR REFINERIES AND CHEMICAL PROCESSORS
The petroleum market is
characterized by huge
shifts in supply and
demand; fluctuations
continuously cause
operational disruptions
for organizations. And
while each refinery and
processing plant serves

a different need, there
are several global
challenges set to cause
chaos for every facility

in the coming years.
Increasing volume of
product output
Following the recent and prolonged
decline in petroleum refining
revenue, reversing trends are
anticipated to provide a boost
to the industry over the next five
years.
3
Oil prices rose by 50% in
2021,
4
and the oil and gas industry
is expected to benefit from further
renewed demand, with the value
of chemical products imported into
the U.S. expected to increase.
But hiked demand means an
increase in pressure on the indus-
try mechanics and processes. It’s
crucial that the process piping that
facilitates the movement
of materials produced in the
oil and gas industry is working
at 100% capacity.
Complying with tightening
environmental restrictions
Since 2011 all major importing
countries have adopted strong
policies on carbon emissions
and vehicle efficiency.
5
As more
governments around the world
commit to sustainability pledges,
oil and gas industry operators will
have to cope with changing envi-
ronmental regulations. The petro-
leum refining industry has become
a primary focus for change within
many countries, including the U.S.
Tightening restrictions are forcing
every company to take a closer
look at their current process pip-
ing systems, ensuring those and
any future instalments are
up to standard.
Preserving the integrity of pipes,
systems and technology
The mechanical integrity of process
piping is critical to effectively
manage process safety,
environmental hazards, and
business risks in the oil and gas,
chemical, petrochemical and power
industries. Companies want to
achieve cost-effective risk
management while staying in
compliance with state and federal
regulations. However, the scale
and complexity of the facility,
significant inspection costs,
a wide variety of inspection
techniques and other factors
present significant challenges
in establishing a maintenance
strategy for process piping.
3
IBIS World, 2021
4
Reuters, 2021
5
J. Mitchell, V. Marcel, B. Mitchell., What Next for
the Oil and Gas industry?. 2021.
7

8. BENEFITS OF B31.3 IN PETROLEUM REFINING & CHEMICAL PROCESSING
B31.3 Code is the one
most commonly used for
a number of reasons—
not least to ensure
consistency in as many
areas of engineering as
possible. While

there are many different
codes that can be used
to provide guidance for
piping design, all of these
codes derive from the
same, original research.
Crisis prevention
Ensuring that pipes, systems,
and technology are functioning
correctly preserves the integrity
of the refinement process. With
companies set to experience
increased production output in the
coming years, crisis prevention
will become even more important.
Any breakdowns could be costly
and dangerous—applying B31.3
helps ensure that equipment runs
smoothly and reliably.
Design consistency
While every code derives from the
same research, there can often
be crucial differences in how each
of the codes are applied. In light
of tightening environmental
restrictions, every company must
ensure any instalments are up to
standard. Using B31.3 across
an organization facilitates both
design and interpretation accuracy.
Equipment longevity
The equipment used by
petroleum refinement plans is
complex. Replacements can be
expensive; B31.3 ensures that
pipes are installed correctly and
that they’re maintained well,
so companies can be confident
that the integrity of their
piping systems will remain
solid for years to come.
8

9. PROCESS PIPING BEST PRACTICE
As with any type of
engineering design,
there are standards
of best practice
to consider when
designing process
piping using the

B31.3 Code.
Plan a degree of freedom
When fitting equipment together,
it’s wise to expect that not
everything will measure up to the
centerline perfectly. Plan a pipe
route that does not rely on
unrealistically precise placement
of large equipment with no plan for
what happens if the mounting
surface isn’t perfect.
Plan clean routes
Not only do mechanical
contractors need to connect the
pipe system, they also need to
provide adequate support. A
straight and organized piping
system is easier, faster, and
cheaper to build and support.
Keep it simple
When designing, it’s easy for
engineers to overcomplicate
the analyses by letting the
computer do the heavy lifting.
However, a lot of useful
information can be collected
simply by calculating the
wall thickness, the expansion
coefficient and the weight
of the pipe.
9

10. HEAR FROM OUR EXPERT
We asked our expert,
Jim Meyer, some of
our most commonly
asked questions
about process piping
and the B31.3 Code.
Jim Meyer, PE
Jim is an expert in piping for
oil refining, petrochemical,
chemical, power generation,
and industrial facilities. His
program management skills are
industry-leading and he has
coordinated the piping analysis
and professional development
to meet various piping code
requirements. Jim’s involvement
with the American Society of
Mechanical Engineers (ASME) has
spanned over four decades and
has led to leadership positions
on numerous ASME Codes and
Standards bodies.
Do I have to be a petroleum
refinery engineer to learn and
apply the B31.3 Code?
The B31.3 Code started out as a
code to govern the design of refinery
process piping, but has since
evolved to become much more
generic—engineers can use the
code to help them design any type
of piping system.
Why is it important for engineers
to learn the B31.3 Code?
The code is required by most large
organizations, but engineers are re-
lying on computers to design a lot of
the process piping designs. However,
this is starting to take away the engi-
neer’s ability to think critically about
the design. Now, designs are strong-
er from an accuracy standpoint, but
weaker from a theoretical perspec-
tive. It’s important to understand
the code, rather than depending on
computers to do the work.
What are the benefits of
corporate audiences taking
B31.3 training?
When a group of engineers from
the same organization come to
a training session, we can use their
current challenges as working
examples. This helps ensure that
engineers are using the B31.3
Code as a reference point, and
thinking about problems in a
similar way.
10

11. BRINGING B31.3 CODE APPLICATIONS TO LIFE
No matter their experience
level, there will always be
engineering professionals
who are either looking to
upskill or want to refresh
old knowledge.
While the B31.3 Code was first
introduced to guide engineers
when building process piping
for refineries, more and more
industries have come to make
use of the code. B31.3 has evolved
to become the generic standard
that provides safe guidelines
for the design of almost any
piping system.
In this case study, ASME Learning
and Development was asked to
help a world-leading space flight
organization to help train their
engineers to build robust, solid and
sophisticated piping systems.
The challenge
The contractor has a team of fifteen
design engineers who design, build
and test propulsion systems that
require specialized piping to handle
the liquid propellants. These fifteen
engineers work alongside another
team of fifteen on the client’s side.
Across the entire team of thirty,
only five had sound knowledge of
how to apply and interpret B31.3.
The approach
We recommended that the best way
to improve piping proficiency within
the teams was for the company to
sign them up to our B31.3 Process
Piping Design course. Due to the
pandemic, remote learning was the
only way this company would be
able to attend the classes. Despite
some skepticism from some of the
more traditional engineers, fears
were quickly put to rest once the
course commenced. The lessons
were delivered virtually over five
days, with the instructor taking a
deep dive into how other industries
apply the code, as well as drilling
into use cases specific to the class.
The results
Engineers at every experience
level found the B31.3 Process
Piping Design course both highly
engaging and beneficial to their
day-to-day work. The younger
engineers report that their designs
have improved thanks to now
having a deeper understanding of
the code, while veteran engineers
said they benefited not only from
renewed knowledge, but also
fresh insight.
11

12. COURSE OVERVIEW
The live virtual classes focus on ad-
dressing all of the challenges com-
monly faced by engineers who de-
sign process piping. The curriculum
ensures engineers are kept in-
formed of best practices in piping
design, creation, maintenance,
testing, and preservation. Training
also supports employers’ goals
to increase efficiencies, reduce
emissions, and extend the life of
their equipment.
Topics include:
• History of Piping Codes
• Piping failure modes
• Piping design conditions
• Piping design criteria
• Pressure Design of Straight Pipe
• Pressure design of
piping components
• Guarding against piping collapse
• Providing adequate
piping flexibility
• Stress Intensification factors
• Simplified piping analysis
and layout
• Pipe support design
• Pipe support design methods
• Requirements for specific piping
systems
• Piping DataThere are multiple
courses on the B31.3
Code for process
piping, but the one
ASME recommends for
corporate audiences
is the B31.3 Process
Piping Design. B31.3 Process Piping Design
This official ASME learning path
runs for four consecutive days and
consists of multiple classes, with
a balance between lectures and
practical learning.
The course trains participants to com-
ply with the requirements of the B31.3
Process Piping Code. This course
features a deep overview of the code,
including the operations, scope,
and criteria to ensure attendees can
interpret and apply B31.3 effectively.
Classes are led by problem solving
and real-time applications—with the
key objective being to examine how
engineers employ the B31.3 Code
requirements to effectively design
and prevent piping failures.
This course is relevant for those
involved in the design, manufacture,
fabrication, examination and testing of
process piping—including engineers,
managers and quality personnel.
12

13. The courses also make use of
working examples so that learn-
ings can be applied to projects
that the company is working on.
This is particularly useful for align-
ing larger groups of engineers,
who will benefit from collectively
working towards a solution with
each other in real time.
ASME’s group training enables
entire teams to quickly and cost
effectively get on the same page
to establish a uniform approach.
On-demand courses allow learn-
ers to educate themselves and
learn new skills at their own pace
with ASME L&D’s flexible online
courses. ASME’s on-demand
courses are available in self study
format, which are completed
online and followed up with
graded assessments. Virtual Classrooms:
ASME B31.3 Process Piping Design
ASME B31.3 Process Piping Materials
Fabrication, Examination & Testing
ASME B31.3 Process Piping Design, Materials,
Fabrication, Examination and Testing Combo
Course
ASME B31.3 and B31.1 Practical Piping Design
for Process and Power Applications
Detail Engineering of Piping Systems
On Demand:
Practical Piping Design
Essentials - B31.3 Process Piping Code
MORE ABOUT OUR COURSES
All of our courses
are delivered
virtually, with the
ability to tailor

the content to
suit corporate
audiences.
13

14. LET’S TALK ABOUT IT
Learn how to
design safe

process piping
systems that

meet the
international
standard.
ASME is a world-class provider of mechanical
engineering courses. Our courses are designed
with a focus on both theory and real life working
examples of B31.3 Code, making it easy for
engineers to apply their learnings to their
everyday work. The instructors are practitioners
and subject matter experts, who adapt content
so that it can be applied to participants’ real
professional challenges.
Connect with ASME L&D to learn how we
can create a bespoke learning experience
for your engineers that will equip them
with the skills needed to ensure the team
is performing at its best.
[email protected] go.asme.org/evolve
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