Automated Portable Isolation Tester From Digilogic Systems

The Automated Portable Isolation Tester by Digilogic Systems is designed to deliver accurate, fast, and repeatable measurements in cable harness testing. Built with portability and automation at its core, this system simplifies the traditionally manual and time-consuming process of isolation testing for connectorized subsystems — including pin-to-pin and pin-to-body testing.

1. Automated Portable Isolation Tester From Digilogic Systems
Introduction
The Automated Portable Isolation Tester by Digilogic Systems is designed
to deliver accurate, fast, and repeatable measurements in cable harness
testing. Built with portability and automation at its core, this system
simplifies the traditionally manual and time-consuming process of isolation
testing for connectorized subsystems — including pin-to-pin and
pin-to-body testing.
Harness testing involves verifying that all electrical connections in a system
are correctly isolated and that no unintended short circuits or leakages
exist between conductors. In high-stakes industries such as aerospace,
defense, and industrial electronics, such testing ensures the long-term
reliability and safety of critical equipment. The Digilogic tester combines
intelligent hardware design with intuitive software control, providing a
compact yet powerful testing platform for field and laboratory applications
alike.

2. Advanced Technology for Superior Performance

The latest technology is being utilized to design the Digilogic’s Automated
Portable Isolation Tester that can adapt to the evolving requirements of
general cable harness testing on connectorized subsystems (pin-pin &
pin-body). This advanced adaptability makes it suitable for both current and
future testing scenarios as systems grow more complex and standards
become more stringent.
At the heart of the tester lies a Digital Multimeter (DMM) that measures the
resistance between pins and between pin-to-body points with remarkable
precision. The DMM ensures highly accurate readings essential for
detecting even the smallest isolation faults that could compromise system
reliability.

Supporting the DMM is an analog multiplexer, controlled by sbRIO
(Single-Board Reconfigurable I/O), which enables seamless channel
switching. This configuration allows for the testing of multiple connections
automatically without the need for manual reconfiguration — a key feature
that significantly reduces testing time while eliminating human error.

Seamless Communication and Control

To enhance operational efficiency, the Automated Portable Isolation Tester
incorporates a robust communication architecture. A LAN interface
establishes smooth and reliable communication between the test system
and the sbRIO, ensuring that command and data transmission occur in
real-time.

Meanwhile, the DMM is controlled via USB, providing a plug-and-play
interface that simplifies setup and operation. This combination of LAN and
USB communication makes the system both versatile and easily integrable
into existing laboratory or production test setups.

3. Key Features and Benefits

1. Portability and Compact Design:
The system is lightweight and portable, ideal for field testing or on-site
validation tasks where mobility is essential.

2. Automated Operation:
Automated channel switching and measurement reduce manual
intervention, improving testing speed and repeatability.

3. High Accuracy and Reliability:
The DMM-based measurement approach ensures precise resistance
readings critical for identifying isolation defects.

4. User-Friendly Software Interface:
Intuitive software for configuration, testing, and reporting simplifies
complex tasks and enhances productivity.

5. Seamless Connectivity:
LAN and USB interfaces offer flexibility and reliability in communication
and control.

4. 6. Scalable and Adaptable Design:
Designed with future expansion in mind, the system can be adapted for
different harness types and testing requirements.


Click the link below to learn more about our Automated Portable Isolation
Tester @ https://bit.ly/4q6sfxl

Conclusion

The Digilogic Systems Automated Portable Isolation Tester stands as a
testament to innovation, reliability, and efficiency in the realm of electrical
testing. By combining advanced measurement technology, intelligent
automation, and user-friendly software, it streamlines the process of cable
harness validation for both pin-pin and pin-body configurations.
Engineers can now achieve faster testing cycles, improved accuracy, and
better documentation — all within a portable and easy-to-use system.
Whether deployed in production facilities, laboratories, or on-site
maintenance environments, this tester ensures that quality and
performance remain uncompromised.

In essence, the Automated Portable Isolation Tester embodies Digilogic’s
commitment to delivering cutting-edge solutions that empower engineers
to meet the challenges of modern electronics testing with confidence and
precision.
For enquiries, reach out to us at:
Hyderabad: ([phone]
Bengaluru: ([phone]
Website: www.digilogicsystems.com
Email: [email protected]