Bobcat 540 skid steer loader service repair manual instant download (sn 501012001 & above)

service repair manual

1. Service
Manual

540 (S/N 501012001 & Above)
543 (S/N 502412001 & Above)
543B (S/N 511111001 & Above)

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es a ie tyra eine ese. ing rns up unis it ame re hold
fear dust mask when. grinding arms do op. Do not go
paid pers Toxic oust and gos IR arme. when. raised
Ean bo produced. Unless "supported by ot approved "by
‘old exhaust fume tete which sr i'm sppor vd. Boca Company

‘an kl without warning, Exhaust place it damag

‘Sratem must be tightly Sealed
‘lop, goal and clean engine of ay, wel and eiothing Testa batteries produce
Fe Seelen contact, hot arts and Keep ares sparks ames and
Never service or adjust loader exaust, lighted tobacco "away from
ving engine unig tras protection to guard baten.

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veld contact with testi tha ing debris when’ engines Wear protective thing. I ac
Pérou fd or diese tu Be running or tools are Used, contacts Body. Hus,

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Never fi 1a tank with engine ep rear doo closed excopt for

rang, wie smoking of when sarc. Close and eh “door

eur open lame clove operating the loader

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ios ust be pain ONLY BY QUALIFIED BOBGRF SERVICE PERSONNEL. Always use genuine Bobcat
replacement para. The Serves Salty Trang Courses avalado tom your Bebe dear

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6. A WARNING

AWARNING IMPORTANT

8. PREVENTIVE
MAINTENANCE.

HYDRAULIC.
SYSTEM

HYDROSTATIC.
SYSTEM

DRIVE
SYSTEM

MAIN
FRAME

ELECTRICAL
SYSTEM

ENGINE
SERVICE

TECHNICAL
DATA

ALPHABETICAL
INDEX

9. PREVENTIVE
MAINTENANCE.

À WARNING

11. ER BEER
BE ITEM SERVICE REQUIRED FRÈRE
Engine Ar Claner Check the conglion indicator Make inspection of He. ar
Fi
Engine Où (Chock vel and ade ol as needed, |
Engine Cooing System | Check and clean as needed (Induing où cooler ail. |
Engine Coolant System | Check the coolant level apd ada as needed. Remove an
dl Pica EOS zul
Tres (Check for damage and check the ire pressure |
Qpertor Guard, Seat Bok and | Check te operator guarg fastening bots 1 make sure the
Seas ent Check the dontion of rs seal bel. Check the seat
| Ba iso AAA
ately Sons (Decals) {heck lor damaged deca. Replace any deals hat ae not
Pivot Pois Add hic 1 al ings H
HydravicMydostate Fuld | Check the tid level and add the recommended Mud as
EEE an ES

Engine Où and Fier Grange, fi wih now clan ol according 1 où speiicatn

Baten (Chock the batory cables and the battery water Ivo

onto! Pedals and Steering | Check oth for correct operation. Make repair and just a
fev 3 | ess ia a

Bob-Tach Check locking levers and wedgestorcondiion and operation.
Brakes (Check operation. Make adjustment as needed, |
Chaincaso Flug (Chock vol Ad tid as needed
HydrautcHydrostac iter | Replace ne tr element
Spark Arestor Mut Remove the plug and clean the spark chamber.
Engine inion System Check he points and fing, Replace the spark ls.
Engine Ai Housin Remove and clean housing and cootng fr.
Engine Ar Gianer System — | Check system for oaks. Roplace element as needed.
Engine Fuel Fier Replace element |
Un Ada grease to the Ut |
Seat Bar Lubricate the detent mechanism. |
Stoeing Levers Ad grease 1 the pivot bearings ]
Chaincase Replace the u. |

|

Hycrautc/ Hydrostatic System | Replace the id. Clean the inlet screen and vant

12. AWARNING

A WARNING

14. A WARNING

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17. À WARNING

18. IMPORTANT

A WARNING

19. A WARNING

20. A WARNING a a o

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A WARNING

21. IMPORTANT

22. A WARNING

A WARNING

IMPORTANT

23. —— [al

À WARNING

24. DELL Butter el en
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Af, ral raro lc dre aimes like
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