BWTS_BALLAST WATER MAANMENT20120530英文PPT.ppt

OCEAN GUARD SYSTEM DESIGNED BY HEADWAY CCHINA. BLUE OCEAN BALLAST WATER MANAGMENT BWTS

1. Headway Technology Co., Ltd.

2. Contents:
I. Company Profile
II. OceanGuard
TM
BWMS

3. I.Company Profile
 Group Members
 Techical Team
 BSH & DNV ISO9001
 Products and Service
 Plant

4.  Group Members
 North Ship & Ocean Engineering Co., Ltd. (NSO)
 Headway Technology Co., Ltd.
 Qingdao Dasheng Titanium Industry Co., Ltd.
 Shanghai Baway Technology Co., Ltd.
 Zhoushan IN Marine Engineering Co., Ltd.
 Advanced Optronic Devices (China) Co., Ltd.
 Bio Enterprise Co., Ltd.
 Qingdao Baway Real Estate Management Co., Ltd.

5. Technical Team
Headway
150 employees；
 Including 108 engineers with bachelor or doctor’s
degree, from fields of biology, environment, software,
hardware, mechanical design, ship engineering, etc.

6. Related R&D Institution
Harbin Industry Harbin Industry
UniUnivversityersity
Wuhan University of Wuhan University of
TechnologyTechnology
General Research Institute General Research Institute
for Nonferrous Metalsfor Nonferrous Metals
Harbin Engineering Harbin Engineering
UniversityUniversity
Changchun Institute of
Applied Chemistry
Chinese Academy of
Sciences
HeadwayHeadway
Institute of
Oceanography
Chinese Academy
of Sciences

7. Headway Approval
BSH ISO 9001 Quality Management System
DNV ISO 9001 Quality Management System

8. Products and Service
Products
Global Service Network

9. Products
Communication & Navigation
Environment Protection
Automatic Equipment

10. Communication &
Navigation
VDR/SVDR
ECDIS
BNWAS
Speed Log
Radar
Echo Sounder
GPS/GPS GYRO COMPASS
VDR/SVDRECDIS BNWAS

11. Environment
Protection
Ballast Water Management System
LED Lighting
Sewage Water Management System
ODME
Exhaust Gas Treatment Device
OceanGuard
TM
BWMS LED Lighting

12. Automatic
Equipment
Water Ingress Detect & Alarm System
Dewatering Control System
Water Ingress Detect
& Alarm System
Dewatering Control System

13. Global Service Network
——Headway has subsidary company in Shanghai,
and has set up 15 offices at main port-cities in
China, including, Guangzhou, Shenzhen,
Dalian, Zhoushan, Shanhaiguan, Nantong, with
additional expansion being planned;

——120 service bases in 56 countries and regions,
forming a complete global service system,
guaranteeing the after-sales service and technical
support.

14. Part of our partners

15. Plant
Headway
----Professional Manufacturer of
High-Tech Marine Equipment

16. VDR/SVDR Plant

17. OceanGuard
TM
BWMS Plant

18. Test Base of OceanGuard
TM
BWMS

19. Test Base of OceanGuard
TM
BWMS

20. II OceanGuard
TM
BWMS
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard
TM

BWMS
Background & Regulations

21. Background & Regulations
Shipping moves over 80% of the world's commodities and transfers
approximately 3 to 5 billion tonnes of ballast water internationally
each year.

The introduction of invasive marine species into new environments
by ships' ballast water, attached to ships' hulls and via other vectors
has been identified as one of the four greatest threats to the world's
oceans.
In 2004, IMO adopted the International Convention for the Control
and Management of Ships' Ballast Water and Sediments, which will
phase in requirements for ballast water treatment over the coming
years.

22. Qingdao, China. July, 2008.

23. IMO D-2 Regulation/USCG Requirement & California Requirement
Organism IMO D-2 Regulation
/USCG Requirement
California Law
>50µm <10 viable organisms/m
3
0 detectable living
organisms
10-50µm <10 viable organisms/ml <0.01 living organisms/ml
<10µm No limit <10
3
bacteria/100ml
<10
4
virus/100ml
Toxicogenic
Cholerae
<1cfu/100ml or <1cfu/1g wet
weight zooplankton sample
<1cfu/100ml or <1cfu/1g
wet weight zooplankton
sample
E coli <250cfu/100ml <126cfu/100ml
Intestinal
Enterococci
<100cfu/100ml <33cfu/100ml

24. Excerpt from Report of California State Lands Commission

25. Built Time Capacity of Ballast Tank
（V, M
3
）
Time to Fulfill D-2
Regulation
Before 2009 1500≤V≤5000 2015
V<1,500 or V>5,000 2017
2009-2011 V<5,000 Upon Delivery
V≥5,000 2017
2012 and After
2012
All ships Upon Delivery
Ships built in 2009 should fulfill D-2 Regulation by second annual survey,
not later than 2011.（A.1005(25)）
International Convention for the Control and Management of
Ship’s Ballast Water and Sediments (2004)
Timeline

26. Conditions for Entry-into-Force
Conditions
•No less than 30%states ratified; and
•No less than 35%of the world total merchant shipping gross tonnage.
•The Convention will enter into force 12 months after the date on
which the above conditions have met
Status of Ratification (by October 31, 2011)
•30 States;
•26.44%of the world total merchant shipping gross tonnage.

27. USCG Requirement
Timeline
Built Time Capacity of Ballast
Tank（V, M
3
）
Time to Fulfill USCG
Requirement
New
Building
Dec. 1st, 2013
and After
All ships Upon Delivery
Retrofit
Before Dec. 1st,
2013
V<1,500 First drydocking after
Jan. 1st, 2016
1500≤V≤5000 First drydocking after
Jan. 1st, 2014
V﹥5,000
First drydocking after
Jan. 1st, 2016
Proposed the concept of AMS (alternative management system);
BWMS should be tested in an independent laboratory;
Additional requirements, including cleaning ballast tanks regularly to remove sediments,
removing fouling from the hull, piping and tanks on a regular basis, etc.

28. System Description
Distinct Advantages
Approval & Reference
OceanGuard
TM

BWMS
AEOP Technology
Background & Regulations

29. Technologies
Ballast Water Treatment
Technologies
Solid-liquid separation
+
D
i
s
i
n
f
e
c
t
i
o
n
Chemical Disinfectio
n and dechlorinatio
n
Physical Disinfectio
n
Microagtation
Advanced Oxidation
• Hydro cyclone
• Filtration(screen or disc type)
• Seakleen (Menadione based)
• Coagulation
• Ozone
• Chlorination
• Electrochlorination/Electrolysis
• Residual chlorine neutralization
• Ultraviolet(UV) irradiatio
n
• De-oxygenation
• Heat (thermal treatment)
• Magnetic treatment (mix of
physical and chemical)
• Cavitation
• Ultrasound
• Using Tio
2, OH, Fe
6 +
and others

30. History of Headway R&D
2002, cooperation with Harbin Industry University, using UV technology to treat
ballast water;
2004, developed O
3
+UV technology for BWT;
2005, R&D for APOP (Advanced Photocatalysis Oxidization Prcess ) technology;
2006, cooperation with Changchun Institute of Applied Chemistry Chinese
Academy of Sciences, using Plasma Discharge for BWT;
2007, cooperation with China Ocean University, on R&D for the test and
measurement methods for BWT;
2007, cooperation with Harbin Engineering University, fixed the method for BWT,
using AEOP (Advanced Electrocatalysis Oxdization Process) technology;
2007, OceanGuard
TM
BWMS is listed as the National Torch Project;
2008, OceanGuard
TM
BWMS is financed by Ministry of Industry and Information
Technology of P.R.C.;
2008~2010, OceanGuard
TM
BWMS is tested in NIVA Facility, Norway;
March, 2010, IMO Basic Approval;
Oct., 2010, IMO Final Approval;
March, 2011, CCS Type Approval;
Nov., 2011, DNV Type Approval

31.  Advanced Electrocatalysis Oxidation Process, is to kill the
microbes, bacteria and viruses in the water and reduce other
organics through destroying the cell membrane of the microbe by
using the special semiconductor materials under electron excitation
and the hydroxyl radicals (·OH) formed by water molecules.
 Advantage of ·OH
 Less energy is needed to destroy the cell membrane of bacteria -> Low Energy.
 Bacteria, after being destroyed by ·OH, will totally disappear -> Single Treatment
 Exist for 10
-6
s -> No by products.
 Strong oxidizability, high electric potential -> Fast sterilization speed.
 No influence by chromaticity, turbidity, speed, temperature, PH, or salinity of the
water, etc -> Can work in Fresh water.
AEOP

32. Item Electrocatalysis Electrolysis
Principle To kill the microbes, bacteria and viruses in
the water and reduce other organics
through destroying the cell membrane of
the microbe by using the special
semiconductor materials under electron
excitation and the hydroxyl radicals (·OH)
formed by water molecules.
The electrolysis of NaCl solutions to
form sodium hypochlorite, use
hypochlorite to kill bacteria, viruses,
etc.
Medium Sea water, Brackish water, Fresh waterSeawater and brackish water only
Substance Hydroxyl radicals (•OH) Hypochlorite ion
Treatment
Performance
Excellent performance, water treated can
meet IMO as well as California regulation.
Water treated can meet IMO
regulations.
Final productH
2O and CO
2
No corrosion to the hull , safe to the crew,
ship and environment.
Sodium hypochlorite may remain in
ballast tank and pipes, cause
corrosion to the coating of the hull.
Hydrogen：Explosive, so need to be
removed by exhauster
 Difference between from Electrcatalysis and Electrolysis

33. OceanGuard
TM
BWMS
Background & Regulation
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard
TM

BWMS

34. Filter EUT Unit Control Center
OceanGuard
TM
BWMS

35. Necessity of Filtration Step
International Convention for the Control and Management of
Ship’s Ballast Water and Sediments

36. Automatic backflush, 50 micros.
 HMT100F
 HMT200F
 HMT300F
 HMT600F
 HMT800F
 HMT1000F
 HMT1200F
 HMT1500F
 HMT2000F
 HMT2500F
 HMT3000F
 HMT4000F
OceanGuard
TM
Filter

37. Test Base in Zhoushan: Headway Filter & Boll Filter

38. Model Flow rate
range (m
3
/h)
Flange
size
Max working
pressure (bar)
Quantity of
element
Footprint
(M
2)
Filter Area
(CM
2
)
HMT-100F 50～160 125
150
10 11(A2) 1.1 8195
HMT-200F 80～260 150
200
10 20(A2) 1.3 14900
HMT-300F 100～350 200 10 28(A2) 1.5 20860
HMT-500F 150～550 250 6 16(A3) 1.6 27736
HMT-600F 300～900 300 6 24(A3) 1.9 41604
HMT-1000F 500～1200 350
400
6 32(A3) 2.1 55472
HMT-1500F 800～1700 400 6 50(A3) 2.4 86675
HMT-2000F 1000～2400 500 6 34(A4) 2.7 115260
HMT-3000F 1600～3200 600 6 44(A4) 2.8 149160)
HMT-4000F 2000 ～4400 700 6 59A4)4 3.1 183060
Specification of Filter

39.  Electro-Catalyst Unit
 Ultrasound Unit
 EUT Power
EUT Unit

40. Specification of EUT Unit

41. Control Center
Control Unit
Power
Distribution Unit
Sensors

42.  Control
 Record
 Display
 Alarm
Control Unit

43. Interface of Sensors Interface of Pipes
Interface of Alarm Interface of Log

44. Sensor
Salinity Meter
TRO Unit
Flow Meter

45. TRO Unit
Flow Meter
Salinity Meter

46. Measure Salinity of water correctly.
Suitable for any water quality, fresh water, brackish water,
seawater, high salinity water.
Box includes Salinity sensor, controller, cable.
 Magnetic Type.
 Measure instantaneous flow & total flow.
 Suitable for different water quality.
Salinity Meter
Flow Meter
TRO Unit
 Compact, reliable, precise detector for TRO.
 Easy to operate
 225X215X125m
 IP 65

47. Power Distribution Unit
Electrocatalysis part of EUT Unit, Filter,
TRO measuring pump
AC440V/380V
AC220V
DC24V
Control unit, Ultrasonic part of EUT unit,
TRO meter, Salinity meter
TRO metering pump


Control equipment of power supply for Ocean Guard™
Ballast Water Management System;
Junction Box input is marine AC three-phase
AC440V/380V and AC single-phase AC220V, and the
output is AC440V/380V , AC220V and DC24V

48. OceanGuard
TM
BWMS
Background & Regulation
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard
TM

BWMS

49. 6
Advantages
Perfect Sterilization Performance
Small Size, Low Power Consumption
Less Maintenance
No Corrosion
Compact Design, Full Intergration
Single Pass

50. Perfect Sterilization Performance
Data from Land-based testings of OceanGuard
TM
BWMS carried out in NIVA in Sep.2009 and Shipboard
testings carried out in MV YOKOHAMA in Nov.2009
Test ProjectOrganism Unit Influent
water
Org.in treated
water on Day 0
Org.in treated
water on Day 5
IMO
Reg.
California
(SB497)
Reg.

Landbased
Testing
>50µm cells/m
3
2133040 0 <10 0
10-50µm cells/ml2023 0 0 <10 <0.01
E-coli
bacteria
cfu/
100ml
2200 <1 <1 <250<126
Entrococcuscfu/
100ml
91 <1 <1 <100<33

Shipboard
Testing
>50µm cells/m
3
1589330 0 <10 0
10-50µm cells/ml2230 0.0057 0.00067 <10 <0.01
E-coli
bacteria
cfu/
100ml
230±7 0 0 <250<126
Entrococcuscfu/
100ml
42.3±21
.6
0 <1 <100<33
Data from Landbased testings and Shipbboard testingd indicate the fulfillment of the
California requirements (SB497).

51.  Small Size, Low Power Consumption (EUT Unit)

52.  Less Maintenance

53.  No Corrosion

54. Report from JOTUN

55. Report from Qingdao Research
Institute for Marine Corrosion,
CISRL

56. Compact Design, Full Integration

57. Single Pass
Perfect sterilization performance, using of ·OH,
ballast water treated by OceanGuard™ BWMS can
meet the IMO D-2 Regulations as well as California
Requirements by single treatment.
No need to treat again during deballasting.
OceanGuard
TM
BWMS can be used in vessels which
use gravity discharge instead of ballast pump.

58. OceanGuard
TM
BWMS
Background & Regulation
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard
TM

BWMS

59.  IMO Basic Approval_ MEPC 60, March, 2010
 IMO Final Approval_ MEPC 61, Oct., 2010
 CCS Type Approval_ March, 2011
 DNV Type Approval _Nov., 2011
 California report _ 2011
Approvals

61.  Pilot and Landbased Testing in NIVA Facility
Norwegian Institute for Water Research
Tests of BWMS complete in NIVA,

e.g.
Alfa Laval, Sweden, 2007
 OceanSaver, Norway, 2007
 Optimarine, Norway, 2009
 Headway, China, 2009

62. OceanGuard™ BWMS carried out shipboard test in MV
YOKOHAMA in 2009, with constant excellent performance;
Reference list covers Container vsl, Multi-purpose vsl,
Semisubmerged vsl, Off shore Supply vsl, Cruise vsl,
Science & Investigation vsl, Bulk Carrier, Tanker etc.
33 orders till now. 8 sets of OceanGuard™ BWMS have
been installed onboard.
Reference

63.  OceanGuard™ BWMS onboard MV SITC YOKOHAMA (Retrofit)

Ship owner： SITC shipping
MV SITC YOKOHAMA, 831 TEU Container Ship, built in 2004, ABS
Seven engineers, taking only 4 days for the installation.

64.  OceanGuard™ BWMS Onboard VS465 (Newbuilding)
Ship owner: Sartor Norway
VS465: Multipurpose Vessel, BV

65.  OceanGuard™ BWMS onboard Costa Romantica (Retrofit)
Ship owner: Costa Crociere S.p.A/Carnival
Costa Romantica: Cruise Ship, RINA

66. OceanGuard™ BWMS Onboard VS465 (Newbuilding)
Ship owner: SITC shipping
H2185: 76K Bulk Carrier, ABS

67. Reference List of OceanGuard
TM
BWMS
Hull No. /
Ship
Name
Shipowner Ship Type
Installation
Place
System
Capacity(m
3
/h)
Quantity
(shipset)
Class
Delivery
Time
N/A
HONG XIANG
SHIPPING
CORP.,LIMITED
64K Bulk
Carrier
YangFan
Shipyard
2X1000 6 GL By 2013
06130023 SEAPIONNER
50k DWT
Tanker
Guangzhou
Shipyard
International
Company Limited
2x800EX+300 1 DNV
By Jan,
2013
08131014
/15,11130
019/20
Tomasos Brothers
37.5k DWT
Tanker
Guangzhou
Shipyard
International
Company Limited
2x600EX+300 4 DNV
By Jan,
2014
H964/965/
966/967/9
68
Yang Ming Marine
Transport corp.,
Taiwan
4,662 TEU
Container
Ship
China
Shipbuilding
Corp., Taiwan
1X600 5 ABS By 2014
A286L
Shanghai Salvage
Bureau
16000kW
Ocean Tug
Wuchang
Shipbuilding
1X200 1 CCS
By
Aug,2012
H2218/19/
20/21
Qingdao SITC
shipping
1100TEU
Container
YangFan
Shipyard
2X300 4 ABS Delivered
H2185/86/
87/88
Qingdao SITC
shipping
76K Bulk
Carrier
YangFan
Shipyard
2X1250 4 ABS
On Board
Delivered

68. Hull No. /
Ship
Name
Shipowner Ship Type
Installation
Place
System
Capacity(m
3
/h)
Quantity
(shipset)
Class
Delivery
Time
H2185/86/
87/88
Qingdao SITC
shipping
76K Bulk Carrier
YangFan
Shipyard
2X1250 4 ABS Delivered
Costa
Romantic
a
Costa Crociere
S.p. A.
Cruise Vessel Genova, Italy 1X200 1 RINA on Board
DONG
FANG
Hong
Institute of
Oceanology,
Chinese Academy
of Sciences
Sience&Research
Wuchang
Shipbuilding
2X300 1 CCS on Board
A943L
SHANGHAI
MARITIME
BUREAU
Sea Potral Vessel
Wuchang
Shipbuilding
1X200 1 CCS on Board
SH-
015/016
CONSOLIDATED
PIPE CARRIERS
PTE LTD
Offshore Supply
Vessel
Taizhou Senhe
Shipyard
1X500 2 ABS Delivered
CMHI-903
Tianjin Marine
Enginerring
Semi-submerged
ship
China
Merchants
Heavy Industry
(Shenzhen)
2X300 1 CCS on Board
VS465 Sartor Norway Multi-Purpose
Wison Heavy
Industry
(Nantong)
1X200 1 BV on Board
MV SITC
YOKOHA
MA
Qingdao SITC
shipping
Container
Xi Xiakou
Shipyard,
Weihai
1X300 1 ABS on Board

69.  Till May, 2012, Headway has got orders of 33 shipsets, i.e.,
59 sets of OceanGuard
TM
BWMS;
 More than one hundred of projects under negotiation……
Hope for cooperation with you soon.

70. Thanks for your attention!
Headway Technology Co., Ltd.
4/F, Bldg# 5,Area A, Huite Industrial City,
    
No.177,Zhuzhou Road, Qingdao, China. 266101
 
Tel: [phone] / 08
Fax: [phone]
   
Email: [email protected]
 
Web: www.headwaytech.com