Flexible medium voltage reeling cable with integrated fiber-optics
designed for the combined transmission of energy and data under high
or extreme mechanical stresses. Engineered for applications requiring
high travel speeds, dynamic tensile loads, multiple changes of direction
into different planes, chuming on running over rollers, and torsional
stresses. Primarily designed for mobile equipment such as fast-moving
container cranes and large moving machinery.
Global Data
Brand: PROTOLON(SMK)-LWL
Type Designation: (N)TSKCGEWOEU
Standard: Based on DIN VDE 0250-813
Certifications: GOST-R
Preparation of iber-optes requires special skis and use of elaborate tools. ts strong
recommended nat performance of this work is entrusted to our customer serie for factory
‘assembly. Please provide the connection dimensions prior o order placement.
Design Features
Conductor Insulation
Conductor and earth conductor PROTOLON HS - High grade special
manufactured trom electoyte copper, compound based on high-quality EPR (at
tinned, very finely stranded, class FS least 3613): featuring improved
(refer aso o DIN VDE 0295). Ensures mechanical and electrical caracterists
‘maximum fexbity and electrical (eer aso to DIN VDE 0207, Part 20)
conductivity,
Electrical Field Control Gore Identification
Inner semiconductve layer of EPR, outer Natural colored insulation with black
semicondutve layer of modified NBR, semiconductive layer for lear and reiabie
capable of bing stipped when cold (Easy phase identification.
The cable features 24 monomode fibers (E9 type) with superior
transmission characteristics for long-distance, high-bandwidth data
‘communication.
Parame
Fer Type ES/12Sym (Monomede ber)
Number ot ers 24000
Fer Gore Date oun
lading Diamar 125m
coating Date 250 ym
‘Atenusionat18100m «DAB
‘Atnuston at 800m «348m
Nuva! Aperre 0142002
‘orate prin st in
u sem
tomate apron
<span
1550 nm -
Fes Gong Specialy developed or code or an of kdl ere
oto ee wih ng compound, Basi mata: EE, Compound: 7
Fer covering ton on lg emp nt naw ETE, con
Core Arrangement
Three core design with cradle separator in the center. Earth conductor
split into 2 parts positioned in two interstices. Optical element: Multiple
tubes laid up around a central support element containing the 24
‘optical fibers, positioned in the third interstice. This arrangement
ensures optimal protection and performance of both power and data
transmission elements.
Sheath System - PROTOFIRM Sandwich
+ Double Layer Inner Sheath: Special compound based on EPR,
quality at least 5GM3, also serves as water barrier, color: red
+ Anti-Torsion Braid: Reinforced braid made of polyester threads, in a
vulcanized bond between the sheaths, resulting in high strength of
the sheath system
+ Double Layer Outer Sheath: PROTOFIRM Sandwich structure
providing a unique combination of flexibility and robustness. Abrasion
and tear-proof high grade rubber compounds based on PCP, quality
at least 5GMS, colour: bright red/red
Electrical Parameters
Robe MERA
oceans ay
A ETD
Amara zum
ccm Payne omg m puma rece
Serge wit very narrow manufacturing trance
GS Special design wih Roepe fr toute dat transmision at high
ala rates
‘According to DIN VDE 0298, Pat 4 Higher values permission pectic
Conductor Diameter (max) ss mm
Ear Conducir Diameter (ma) so mm
Outer Diameter (nia) En om
ute Diameter (max) sa mm
hmm Bering Rad (Free Moving) su mm
-Asproximate Went so vorm
Maximum Permissibe Tense Force 2100 x
Maximum Dynamic Tens Force 3180 “
Conductor Resistance 20° (max) os arm
Current Caryng Capa m a
Shor Crest Cumen (Conder) sor sa
| noma carer arg capac ie aos Ii on a surface, 30°C ambient tempeh (0e aso VDE
0246-4 Tae 15)
Chemical Parameters
ll Resistance Weather Resistance
‘According to DIN EN 60811-404 and DIN Unrestricted use outdoors and indoors,
VDE 0478-811-404, paragraph 10 resistant ozone, UV radiation and
mosturo
Water Rosistanco
According to HD 2216
Thermal Parameters
Max Permissive Temperature al Conductor wc
ax. Sor Cr Temperatur o Conductor 2500
Arreset Temperature fr Fc Inston ri. -0°C max 80°C
‘oie Temperature in Fly Fexble Operation rin. °C max. +60 °C
Mechanical Parameters
ax. Tonslo Loos en Conductor EU
ax, Tensile Load During Acceleration Up 30 Nimm’ (ae. 10 DIN VDE 0288 pat 3:15 Ni)
TorsonaSrese 125m
Han. Beng Ras According to DIN VDE 0258 para
Min. stance wih Sp Dion
ED
Fete cable same)
“evel Sped Gary (eto Noresticten. For speeds beyond 240 mini, const cable
pora) matures
‘aoa os Revers baring et ronal sens st
Cable Marking
PROTOLON (SMK) LWL (N)TSKCGEWOEU (number of cores)x(cross-
section) (rated voltage) (year of manufacture) (serial number)
Key Advantages
Dual Functionality: Combined power transmission and high-speed
data communication in a single cable
+ Superior Mechanical Strength: Designed for extreme mechanical
stresses including high travel speeds and dynamic loads
+ 24 Monomode Fibers: Enables long-distance, high-bandwidth data
transmission with minimal signal loss
High Flexibility: PROTOFIRM Sandwich sheath system provides
exceptional flexibility without compromising robustness