Case cx245 d sr crawler excavator service repair manual

This is a very practical manual

1. Part number 48149001
English
May 2017
SERVICE MANUAL


CX245D SR
Crawler Excavator

Printed in U.S.A.
© 2017 CNH Industrial Italia S.p.A. All Rights Reserved.

Case is a trademark registered in the United States and many
other countries, owned or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.

2. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.102] Pan and covers .................................................................... 10.2
[10.106] Valve drive and gears .............................................................. 10.3
[10.101] Cylinder heads ..................................................................... 10.4
[10.105] Connecting rods and pistons....................................................... 10.5
[10.103] Crankshaft and flywheel............................................................ 10.6
[10.216] Fuel tanks .......................................................................... 10.7
[10.206] Fuel filters .......................................................................... 10.8
[10.218] Fuel injection system............................................................... 10.9
[10.202] Air cleaners and lines ............................................................ 10.10
[10.250] Turbocharger and lines........................................................... 10.11
[10.254] Intake and exhaust manifolds and muffler ....................................... 10.12
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ......................... 10.13
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment............................ 10.14
[10.400] Engine cooling system ........................................................... 10.15
[10.414] Fan and drive .................................................................... 10.16
[10.310] Aftercooler........................................................................ 10.17
[10.304] Engine lubrication system........................................................ 10.18
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.102] Pump control valves................................................................ 35.4
[35.359] Main control valve.................................................................. 35.5
[35.357] Pilot system ........................................................................ 35.6
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3. [35.355] Hydraulic hand control ............................................................. 35.7
[35.356] Hydraulic foot control............................................................... 35.8
[35.352] Hydraulic swing system ............................................................ 35.9
[35.353] Hydraulic travel system .......................................................... 35.10
[35.354] Hydraulic central joint ............................................................ 35.11
[35.736] Boom hydraulic system .......................................................... 35.12
[35.737] Dipper hydraulic system.......................................................... 35.13
[35.738] Excavator and backhoe bucket hydraulic system................................ 35.14
[35.360] Hammer and rotating bucket hydraulic system .................................. 35.15
[35.741] Dozer blade cylinders ............................................................ 35.16
Frames and ballasting................................................................. 39
[39.140] Ballasts and supports .............................................................. 39.1
Tracks and track suspension........................................................ 48
[48.130] Track frame and driving wheels .................................................... 48.1
[48.100] Tracks .............................................................................. 48.2
[48.134] Track tension units ................................................................. 48.3
[48.138] Track rollers ........................................................................ 48.4
Cab climate control..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.525] Cab engine controls................................................................ 55.3
[55.015] Engine control system.............................................................. 55.4
[55.201] Engine starting system ............................................................. 55.5
[55.301] Alternator........................................................................... 55.6
[55.302] Battery.............................................................................. 55.7
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4. [55.202] Cold start aid ....................................................................... 55.8
[55.011] Fuel tank system ................................................................... 55.9
[55.010] Fuel injection system............................................................. 55.10
[55.014] Engine intake and exhaust system............................................... 55.11
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.12
[55.989] Exhaust Gas Recirculation (EGR) electrical system ............................. 55.13
[55.012] Engine cooling system ........................................................... 55.14
[55.013] Engine oil system ................................................................ 55.15
[55.640] Electronic modules ............................................................... 55.16
[55.512] Cab controls...................................................................... 55.17
[55.036] Hydraulic system control ......................................................... 55.18
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.19
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.20
[55.524] Cab controls (Lift arm, Boom, Dipper, Bucket) ................................... 55.21
[55.416] Swing control system ............................................................ 55.22
[55.417] Travel control system ............................................................ 55.23
[55.530] Camera........................................................................... 55.24
[55.518] Wiper and washer system........................................................ 55.25
[55.404] External lighting .................................................................. 55.26
[55.514] Cab lighting ...................................................................... 55.27
[55.408] Warning indicators, alarms, and instruments .................................... 55.28
[55.992] Anti-theft system ................................................................. 55.29
[55.DTC] FAULT CODES.................................................................. 55.30
Booms, dippers, and buckets ....................................................... 84
[84.910] Boom ............................................................................... 84.1
[84.912] Dipper arm ......................................................................... 84.2
[84.100] Bucket.............................................................................. 84.3
Dozer blade and arm................................................................... 86
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5. [86.110] Dozer blade ........................................................................ 86.1
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.156] Cab windshield and windows ...................................................... 90.2
[90.118] Protections and footboards......................................................... 90.3
[90.119] Guards and shields................................................................. 90.4
[90.120] Mechanically-adjusted operator seat............................................... 90.5
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6. INTRODUCTION
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1

7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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9. INTRODUCTION
Safety rules - General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
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10. INTRODUCTION
Safety rules - Personal safety
WARNING:
This symbol indicates a precaution.
It gives information concerning the safety of the operator and those in the surroundings.
Read and understand these precautions thoroughly before performing the work.
Always comply with warnings and precautions so as to avoid any accidents.
This section covers information related to overall safety.
Check whether all warning labels are in place.
Additional labels can be ordered from Service Parts.
WARNING:
Read the operator's manual to gain a thorough understanding of machine control operations.
WARNING:
Perform any machine operations from the seating position.
Any other method may cause severe injuries.
WARNING:
Only the one operator is to ride on the machine. No one else is to ride on it.
WARNING:
Check the safety messages in the operator's manual before starting the engine.
Check all the warning labels on the machine.
Check that no one is within the machine’s operating range.
Check the operating methods in a safe location before starting the actual work.
Understand the machine operations well, then operate in compliance with all service-related laws and regulations.
The operator's manual can be purchased at your CASE CONSTRUCTION dealer.
WARNING:
Working with sloppy clothes or clothes with which safety cannot be ensured leads to damage to the machine
and injury to the operator.
Always wear clothes that ensures safety.
In order to work more safely, it is recommended to wear additional safety equipment.
Helmet, safety shoes, ear protection, goggles, work clothes, and gloves
WARNING:
Pay careful attention when working with the engine running.
WARNING:
Check hydraulic equipment. Work according to the procedure.
Do not change the procedure.
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11. SERVICE MANUAL
Engine
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12. Engine - Engine and crankcase
Engine - General specification
Engine main specifications
Item Engine model 4HK1
Type
Diesel/4-cycle/water-cooled, inline 4 cylinder
OHC
Shape of combustion chamber Direct injection type
Cylinder liner type Dry type
Cylinder bore x stroke 115 mm (4.53 in ) x 125 mm (4.92 in )
Displacement 5.193 L (317 in³ )
Compression ratio 16.5
Compression pressure 3.23 MPa (469 psi ) 200 RPM
Idling speed 800 RPM
Intake 0.4 mm (0.016 in ) While cool
Valve clearance
Exhaust 0.4 mm (0.016 in ) While cool
Ignition method Compression ignition
Injection order 1, 3, 4, 2
Lubrication system
Lubrication type Compression type
Oil pump type Gear type
Lubrication oil amount 19.5 – 27 L (5.2 – 7.1 US gal )
Oil filter type
Full-flow/partial flow integrated filter (Cartridge
type)
Oil cooling type Built-in type, water cooling
Cooling system
Cooling type Water cooling
Radiator type Corrugated fin (Pressure type)
Water pump type Centrifugal type, belt type
Thermostat type 2-wax type unit
76.5 °C (170 °F ) With jiggle valve
Type 1
82 °C (180 °F ) Without jiggle valve
85 °C (185 °F ) With jiggle valve
Thermostat valve open valve
temperature
Type 2
82 °C (180 °F ) Without jiggle valve
Coolant capacity 14.5 L (3.8 US gal )
Fuel system
Injection pump type Electronic control common rail (fuel rail) type
Governor type Electronic type
Timer type Electronic type
Injection nozzle type
Multi-hole type 7 holes, inner diameter Ø
0.14 mm (0.0055 in )
Charging system
Generator type AC type
Output 24 V 50 A
Regulator type IC
Starter system
Starter type Reduction type
Output 24 V 5.0 kW
Preheat system type Glow plug
Glow plug standard voltage/current 23 V 3.5 A
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13. Engine - Engine and crankcase
Cooling system main specifications
Item Specifications
Water pump Centrifugal impeller method
Pulley ratio 0.85
Thermostat Wax pellet type
90 °C (194 °F ) With jiggle valve
Type 1
95 °C (203 °F ) Without jiggle valve
100 °C (212 °F ) With jiggle valve
Full open temperature
Type 2
95 °C (203 °F ) Without jiggle valve
Electrical system main specifications
Generator
Item Data
Isuzu parts number 8980921161
Nominal output 24 V/ 50 A
Rated speed 5000 RPM
Regulator type IC type
Regulated voltage 27.5 – 29.5 V
Weight 9.5 kg (20.9 lb )
Starter
Type (Manufacturer) Nikko
Voltage 24 V
Output 5 kW (6.8 Hp )Rated
Time 30 s
No. of pinion gears 13
Direction of rotation (toward pinion) Clockwise
Weight (approx.) 8.0 kg (17.6 lb )
Current/voltage 85 A or less/ 24 V
No-load characteristics
Speed 3300 RPM or more
Current/voltage 400 A / 18.5 V
Torque 28.4 N·m (20.95 lb ft ) or moreLoad characteristics
Speed 1250 RPM or more
Current/voltage 1400 A or less/ 9 V
Locking characteristics
Torque 88.2 N·m (65.05 lb ft ) or more
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14. Engine - Engine and crankcase
Engine - Identification
Engine number
SMIL17CEX0326GB 1
1. Engine number stamping
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15. Engine - Engine and crankcase
Engine - Static description
The control provided by the control unit applies to the range from injection to air intake and exhaust, including fuel
injection quantity, injection timing, air intake restriction, EGR, and idling speed.
Cylinder block
The cylinder block is made of cast iron, and it has an equal center distance for each bore and a high rigidity, and the
center of the crankshaft matches the center of the block. Tighten the bearing cap using the plastic region rotational
angle tightening method with the ladder frame structure.
Cylinder liner
A cylinder liner that matches with the cylinder block bore inner diameter is selected, and the identification number is
stamped on the left side of the cylinder.
Piston
The piston is a strut cast autothermatic piston made of aluminum alloy, and the combustion chamber is the round
re-entrant type.
Cylinder head
The cylinder head is made of cast iron and has four valves per cylinder. The angle tightening method has been
adopted for the cylinder head bolt to further improve its reliability and durability.
Crankshaft
The crankshaft uses tufftrided steel, and each of the journal diameter grades are marked on the No. 1 balance weight.
EGR system
The EGR system is controlled by the engine control module (ECM) according to various data, including the water
temperature, engine speed, and engine load, to recirculate the exhaust gas for purification. The primary components
are the EGR valve, EGR cooler, and various sensors.
Connecting rod cap bolt
The angle tightening method has been adopted for the connecting rod cap bolt to further improve its reliability and
durability.
Common rail (fuel rail) type electronic control injection system
The common rail (fuel rail) type electronic control injection system consists of the fuel supply pump that sets the target
pressure of the high pressure fuel to supply the fuel, the common rail (fuel rail) that measures the high-pressure fuel,
and the fuel injector that injects the fuel in the form of a fine mist. Each of these is controlled by the ECM based on
various signals that control the injection timing and injection quantity in accordance with driving conditions.
Fuel injector
The fuel injector has adopted the 7- hole nozzle, and adjusts the fuel injection quantity and injection timing by opening
or closing the electromagnetic valve on the injector head portion.
The ECM corrects variations in the fuel injection quantity between fuel injectors in accordance with the ID code data
in the memory. When adjusting the fuel injector, the ID code data must be recorded in the ECM.
Fuel filter with sedimenter
The fuel filter with sedimenter removes water by using the difference in the specific gravity of diesel oil and water, and
notifies the operator through the indicator when it becomes full of water.
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16. Engine - Engine and crankcase
Preheat system
The preheat system consists of the ECM, glow relay, glow plug, and glow indicator light. The preheat system is
activated when the engine coolant temperature is low so as to help the engine start.
Lubricating system
An oil filter with a full-flow bypass is used, and the pistons are cooled down using the water-cooled oil cooler and the
oil jet.
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17. Engine - Engine and crankcase
Engine - Prepare
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Avoid injury!
Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W1128A
WARNING
Crushing hazard! The lifting systems must be operated by qualified personnel who are aware of the correct procedures
to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety
latches. Failure to comply could result in death or serious injury.
W0256A
WARNING
Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Explosion hazard! Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging. Keep the battery away from sparks, open flames, and other ignition sources. Failure to comply could result in death or serious injury.
W0369A
NOTICE: Keep away from flames.
NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening
lines.
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18. Engine - Engine and crankcase
Items to prepare:
•Wrenches [ 7 mm , 8 mm, 10 mm , 13 mm , 14 mm ,
17 mm , 36 mm ]
•Box wrench [ 24 mm ]
•Shackle (with the required lifting capacity) x 2
•Wire rope (with the required breaking load)
•Lifting equipment (with the required lifting capacity)
•Marking pen
•Cap
•Plug
•Waste oil can
•Rag
•Cleaning fluid
•Wood plank, etc.
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19. Engine - Engine and crankcase
Engine - Remove
1. Remove the covers (1) to (5). (For details, see Top
cover - Remove (90.119) and Top cover - Install
(90.119) .)
1. Top cover (engine)
2. Top cover (rear center)
3. Top cover (rear left)
4. Center cover (upper)
5. Muffler hood (SCR)
2. Remove the SCR. (For details, see Selective Cat-
alytic Reduction (SCR) muffler and catalyst -
Remove (10.500) and Selective Catalytic Reduction
(SCR) muffler and catalyst - Install (10.500) )
SMIL17CEX0604BB 1
3. Remove the 6 double nuts (1) with 2 wrenches [ 13 mm ]
to remove the muffler (2).
SMIL17CEX0605AB 2
4. Remove the counterweight. (For details, see Counter-
weight - Install (39.140) ).
5. Remove the pump. (For details, see Pump - Remove
(35.106) and Pump - Install (35.106) ).
6. Use a wrench [ 14 mm ] to remove the bolts (1) and (2),
and then remove the fan shroud (3).
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20. Engine - Engine and crankcase
7. Use a wrench to remove the bolts (1), and then remove
the fan guard (2).
LPIL12CX00145AB 3
8. Use a wrench [ 7 mm ] to loosen the hose band (1) on
the radiator, and then remove the upper hose (2).
Tightening torque: 4.9 – 5.9 N·m (3.6 – 4.4 lb ft )
SMIL13CEX1230AB 4
9. Use a wrench [ 7 mm ] to loosen the hose band (1) on
the radiator, and then remove the lower hose (2).
•Attach caps at each location of the radiator and the
hose so as to prevent invasion of water, dust, and
dirt.
•Completely drain coolant before removing the radia-
tor hose.
SMIL17CEX0618AB 5
10. Use a wrench [ 13 mm ] to remove the two bolts (1),
and remove the pipings (2) and (3) from the compres-
sor.
•Make sure to remove the piping (2) of low pressure
(suction side) side first.
•Attach caps and plugs at each location of the com-
pressor and piping in order to prevent invasion of wa-
ter, dust and dirt.
3. Piping (discharge side)
SMIL13CEX1232AB 6
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21. Engine - Engine and crankcase
11. Loosen the hose band (1) of the intercooler with a
wrench [ 8 mm ] to remove the hose (2).
Tightening torque: 8.8 – 9.8 N·m (6.491 –
7.228 lb ft )
•Attach caps at each location of the piping and the
hose so as to prevent invasion of water, dust and
dirt.
SMIL17CEX0606AB 7
12. Prepare a waste oil can (1).
•Drain the engine oil before removing the engine oil
hose.
SMIL13CEX1235AB 8
13. Use a wrench [ 36 mm ] to remove the 2 engine oil
remote hoses (1).
•Apply marking at each location of the engine and the
hoses so as to match connections at assembling.
•Attach caps and plugs at each location of the engine
and the hoses so as to prevent invasion of water,
dust and dirt.
•Wash each location of the engine and the hoses by
blowing parts cleaner so as to prevent adhering dirt
at connections and not to damage them.
SMIL13CEX1236AB 9
14. Remove the nut (1) with a wrench [ 13 mm ] to remove
the negative battery cable (2).
•Secure the terminal and harness in order to prevent
them from touching the frame or other parts when
they have been removed. Or protect them with a
rubber cap or other cap to prevent sparks.
SMIL17CEX0607AB 10
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22. Engine - Engine and crankcase
15. Remove the nut (1) with a wrench [ 8 mm], and re-
move the nut (2) and the bolt (3) with a wrench [
14 mm ] to remove the starter motor wiring (4) (5) (6) .
SMIL17CEX0608AB 11
16. Remove the hose band (1) to remove the fuel hose
(2).
•Attach caps and plugs to the engine and the hoses
to prevent the entry of water, dust, and dirt.
SMIL17CEX0609AB 12
17. Remove the hose band (1) to remove the fuel hose
(2).
•Attach caps and plugs to the engine and the hoses
to prevent the entry of water, dust, and dirt.
SMIL17CEX0610AB 13
18. Remove the 7 bolts (1) with a wrench [ 8 mm] to re-
move the under cover (2).
SMIL17CEX0611AB 14
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23. Engine - Engine and crankcase
19. Remove the 2 bolts (1) with a wrench [ 17 mm ] to
remove the connector bracket cover (2).
SMIL17CEX0612AB 15
20. Remove the hose band (1) from the bracket, and re-
move the connectors (2), (3), (4), (5), (6).
•Wrap the removed connectors with a plastic sheet
after bundling them.
SMIL17CEX0613AB 16
21. Loosen the hose band to remove the 3 heater hoses
(1) and the 1 coolant hose (2).
•Attach caps and plugs to the engine and the hoses
to prevent the entry of water, dust, and dirt.
SMIL17CEX0614AB 17
22. Loosen the hose band (1) with a wrench [ 8 mm] to
remove the air hose (2).
Loosen the hose band (3) with a wrench [ 10 mm ] to
remove the air hose (4).
SMIL17CEX0615AB 18
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24. Engine - Engine and crankcase
23. Remove the connector (1) of the alternator.
SMIL17CEX0616AB 19
24. Remove the nut (1) with a wrench [ 10 mm ] to remove
the wiring (2) of the alternator.
SMIL17CEX0617AB 20
25. Attach the two shackles (1) and then secure the en-
gine main unit with a wire rope (2) and a lifting equip-
ment.
SMIL13CEX1252BB 21
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26. Engine - Engine and crankcase
26. Use a box wrench [ 24 mm ] to remove the 4 bolts (1)
from the mount.
SMIL13CEX1253BB 22
27. Lift the engine main unit with a wire rope (1) and a
lifting equipment. Make sure that you have a safe site,
and then settle the engine on a wood plank or other
block.
SMIL13CEX1254BB 23
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27. Engine - Engine and crankcase
Engine - Install
1. To install the engine, reverse the removal procedure.
After installation, add coolant, add engine oil, remove
air from the fuel line, and fill air conditioner gas.
For details, follow their respective procedures and de-
scriptions.
2. Check for coolant leakage and oil leakage by running
the engine at idle speed with no load.
3. Install the hydraulic pump, the covers, the counter-
weight, and the SCR.
For details, follow their respective procedures and de-
scriptions.
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28. Engine - Engine and crankcase
Engine - Check - Engine oil
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
NOTICE: The engine should be in a horizontal position.
NOTICE: Wait at least 5 min before starting the engine and after stopping the engine.
Engine oil inspection
1. Remove the oil level gauge from the oil level gauge
guide tube.
NOTE: Wipe off the engine oil remaining on the oil level
gauge.
2. Install the oil level gauge to the oil level gauge guide
tube.
3. Remove the oil level gauge from the oil level gauge
guide tube.
4. Inspect the engine oil.
NOTE: Check the engine oil remaining on the oil level
gauge to inspect the engine oil level.
1. Upper limit
2. Lower limit
NOTE: If the oil level is under the lower limit, add engine
oil. Replace the engine oil if engine oil is dirty.
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29. Engine - Engine and crankcase
Engine - Test - Engine oil
Sampling of engine oil
1. Open the side door (1).
At this time, make sure to apply the lock (2).
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2. Place a sampling container under the sampling port (1).
3. Open the valve (2) to drain a proper amount of oil.
4. Close the valve (2) to check that there is no leakage.
5. If necessary, add the same amount of oil as the drained
oil.
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