Caterpillar Cat 420E Backhoe Loader Parts Catalogue Manual

This is the Highly Detailed factory Parts manual for the CATERPILLAR CAT 420E BACKHOE LOADER, this Parts Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT 420E BACKHOE LOADER Parts Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this Parts manual is an inexpensive way to keep your vehicle working properly.

Parts Manual Covers:
Single Tilt, Center Pivot
General Information
Repair Alternatives
Supplemental Coolant Additives
Maintenance Parts
Index
Machine Arrangement
Engine Arrangement
Basic Engine
Lubrication System
Cooling System
Air Inlet and Exhaust System
Fuel System
Electrical and Starting System
Power Train
Braking System
Steering System
Frame and Body
Hydraulic System
Implements
Work Tools
Operation Station
Service Equipment and Supplies
Part Number Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader

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1. SEBP3703-01
January 2006
Parts
Manual
See “General Information”
for New Parts Manual
Features.
420E Backhoe Loader
Single Tilt, Center Pivot
HLS1-Up (Machine)
THP1-Up (Machine)
CRS1-Up (Engine)
CRX1-Up (Engine)
Powered By 3054C Engine
This Parts Manual is also available in .PDF Format on Compact Disc
*(CD-ROM) - Caterpillar Form No. SERP3703-00.

2. TABLE OF CONTENTS
Name Page Name Page
GENERAL INFORMATION ......... ......... A23
REPAIR ALTERNATIVES .......... .......... A42
SUPPLEMENTAL COOLANT
ADDITIVES............... ............... A47
MAINTENANCE PARTS ........... ........... A52
INDEX................... ................... A65
MACHINE ARRANGEMENT ......... ......... 1
BACKHOE AR-EXTENDABLE STICK . . . . . . 1
BACKHOE AR-STANDARD STICK . . . . . . . . 3
CHASSISAR.............. .............. 4
COMMONAR.............. .............. 4
ENGINE ARRANGEMENT ......... ......... 5
ENGINEAR............... ............... 5
BASIC ENGINE.............. .............. 7
CAMSHAFTGP............. ............. 7
COVERGP-CYLINDERHEAD...... ...... 8
COVERGP-VALVEMECHANISM..... ..... 9
CRANKSHAFTGP............ ............ 11
CYLINDERBLOCKGP.......... .......... 13
CYLINDERHEADGP.......... .......... 16
DRIVEGP-FAN............. ............. 18
FLYWHEELGP............. ............. 19
HOUSINGGP-FLYWHEEL........ ........ 20
HOUSINGGP-FRONT.......... .......... 21
LIFTINGGP-ENGINE........... ........... 23
MOUNTINGGP-ENGINE......... ......... 24
MOUNTINGGP-ENGINE&TMSN..... ..... 25
PANGP-OIL............... ............... 26
PISTON&RODGP........... ........... 28
PLUGGP-ENGINE............ ............ 30
PULLEYGP-CRANKSHAFT....... ....... 33
VALVEMECHANISMGP......... ......... 34
LUBRICATION SYSTEM .......... .......... 35
BREATHERGP............. ............. 35
GAUGEGP-OILLEVEL&FILLER..... ..... 37
PUMPGP-ENGINEOIL.......... .......... 38
COOLING SYSTEM ............. ............. 39
CONNECTIONGP-WATER........ ........ 39
COOLERGP-ENGINEOIL........ ........ 40
COOLER GP-FLTR BASE & ENG OIL . . . . . . 41
COOLINGAR.............. .............. 43
FANGP-SUCTION............ ............ 44
LINES GP-TRANSMISSION COOLER . . . . . . 46
MOUNTING GP-RAD & OIL COOLER . . . . . . 48
PUMPGP-WATER............ ............ 50
RADIATOR&OILCOOLERGP...... ...... 52
TANKGP-EXPANSION.......... .......... 54
AIR INLET AND EXHAUST SYSTEM .... .... 55
AIRCLEANERGP............ ............ 55
INDICATOR GP-AIR FILTER CHANGE . . . . . . 57
MUFFLERGP.............. .............. 58
TURBOCHARGERGP.......... .......... 59
FUEL SYSTEM............... ............... 61
CONTROLGP-GOVERNOR....... ....... 61
LINESGP-FUEL............. ............. 62
LINESGP-FUELFILTER......... ......... 64
PUMPGP-FUELINJECTION....... ....... 65
PUMP GP-FUEL PRM & PRIM FILTER . . . . . . 68
TANK&MTGGP-FUEL.......... .......... 70
TANKGP-FUEL............. ............. 71
ELECTRICAL AND STARTING SYSTEM ... ... 73
ALTERNATORGP-CHARGING...... ...... 73
BATTERY&WIRINGGP......... ......... 74
CONTROL GP-COMMUNICATION . . . . . . . . 78
ELECTRONICS GP-MACHINE . . . . . . . . . . . . 79
ELECTRONICSGP-MONITOR...... ...... 80
GLOWPLUGGP............. ............. 81
HEATERGP-JACKETWATER...... ...... 82
INSTALLATION GP-
COMMUNICATION............ ............ 83
INSTALLATION GP-GRADE
CONTROL................ ................ 87
LAMPGP-FLOOD............ ............ 91
LAMPGP-WARNINGBEACON...... ...... 93
LIGHTINGGP-FLOOD&SIGNAL..... ..... 94
LIGHTINGGP-WARNINGBEACON.... .... 96
MOUNTINGGP-MAST.......... .......... 97
MOUNTINGGP-SENSOR........ ........ 98
RELAYGP................ ................ 99
SENSORGP-SPEED........... ........... 102
STARTINGMOTORGP-ELECTRIC.... .... 103
SWITCHGP-ALLWHEELDRIVE..... ..... 106
SWITCH GP-DIFFERENTIAL LOCK . . . . . . . . 107
SWITCHGP-PRESSURE......... ......... 108
WIRING GP-AIR CONDITIONER . . . . . . . . . . 109
WIRINGGP-CONSOLE.......... .......... 112
WIRINGGP-CONTROL.......... .......... 116
WIRINGGP-ENGINE........... ........... 119
WIRINGGP-EXTENDABLESTICK.... .... 122
WIRINGGP-HEATER........... ........... 123
WIRING GP-KICKOUT & POSITIONER . . . . . . 125
WIRINGGP-PLATFORM......... ......... 127
WIRINGGP-REAR............ ............ 132
WIRINGGP-RIDECONTROL....... ....... 134
WIRING GP-TRANSMISSION
CONTROL................ ................ 136
SEBP3703-01 TABLE OF CONTENTS A1

3. TABLE OF CONTENTS
Name Page Name Page
POWER TRAIN............... ............... 138
AXLEGP-DRIVE&STEERING...... ...... 138
AXLEGP-REAR............. ............. 140
CASEAS-TRANSMISSION........ ........ 143
CONTROLGP-TRANSMISSION...... ...... 146
DIFFERENTIAL & BEVEL GEAR GP . . . . . . . . 148
DIFFERENTIALGP........... ........... 150
DRIVEAR-BACKHOELOADER...... ...... 152
DRIVEGP-FLEXIBLECOUPLING..... ..... 153
FILLERGP-POWERTRAINOIL...... ...... 154
FLANGEGP-WHEEL........... ........... 158
HOUSING&FLANGEGP-AXLE...... ...... 159
HOUSINGGP-AXLE........... ........... 161
LINESGP-POWERTRAINOIL...... ...... 165
MOUNTINGGP-AXLE.......... .......... 166
MOUNTINGGP-TRANSMISSION..... ..... 167
PLANETARYGP-FINALDRIVE...... ...... 169
POWERTRAINAR............ ............ 171
SHAFTGP-COUNTER.......... .......... 172
SHAFTGP-DRIVE............ ............ 174
SHAFTGP-IDLER............ ............ 175
SHAFTGP-INPUT............ ............ 177
SHAFTGP-OUTPUT........... ........... 181
TRANSMISSION & MOUNTING GP . . . . . . . . 187
TRANSMISSION AR-DIRECT DRIVE . . . . . . 188
TRANSMISSION AR-POWER SHIFT . . . . . . 188
TRANSMISSION GP-DIRECT DRIVE . . . . . . 189
TRANSMISSION GP-POWER SHIFT . . . . . . 194
VALVE&LINESGP-SOLENOID...... ...... 200
VALVE&MTGGP-SOLENOID...... ...... 202
VALVEGP-RELIEF............ ............ 203
VALVEGP-TIRE............. ............. 204
WHEEL&TIREAR............ ............ 205
WHEEL&TIREGP............ ............ 206
BRAKING SYSTEM ............. ............. 213
CONTROLGP-PARKINGBRAKE..... ..... 213
CONTROL GP-SERVICE BRAKE . . . . . . . . . . 215
CYLINDERGP-BRAKE.......... .......... 218
LEVERGP-HANDCONTROL....... ....... 220
STEERING SYSTEM ............ ............ 221
CONTROLGP-STEERING........ ........ 221
KNOBGP-STEERING.......... .......... 223
LINESGP-STEERING.......... .......... 224
PUMPGP-METERING.......... .......... 226
FRAME AND BODY ............ ............ 227
BOXGP-BATTERY............ ............ 227
COUNTERWEIGHTGP.......... .......... 228
DOORGP-BATTERY........... ........... 231
EXTENSIONGP-FENDER........ ........ 232
FENDERGP-FRONT........... ........... 233
FENDERGP-REAR........... ........... 234
FLOORPLATEGP............ ............ 236
FRAMEGP-LOADER........... ........... 238
FRAMEGP-SWING........... ........... 239
GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . 241
GUARDGP-RADIATOR......... ......... 242
HOOD&GUARDGP........... ........... 243
HOODGP-ENGINE........... ........... 245
HYDRAULIC SYSTEM ........... ........... 247
ACCUMULATOR GP-PILOT OIL . . . . . . . . . . . . 247
ACCUMULATOR GP-RIDE CONTROL . . . . . . 248
CONTROLAR-RIDE........... ........... 249
CONTROLGP-HYDRAULICHAND.... .... 250
CONTROLGP-JOYSTICK........ ........ 255
CYLINDER&LINESGP-THUMB..... ..... 259
CYLINDERGP-BACKHOEBUCKET.... .... 260
CYLINDERGP-BOOM.......... .......... 264
CYLINDER GP-EXTENDABLE STICK . . . . . . 267
CYLINDERGP-LIFT........... ........... 269
CYLINDER GP-MULTIPURPOSE
BUKT.................. .................. 270
CYLINDERGP-STABILIZER....... ....... 271
CYLINDERGP-STICK.......... .......... 275
CYLINDERGP-SWING.......... .......... 279
CYLINDERGP-THUMB.......... .......... 281
CYLINDERGP-TILT........... ........... 282
DRIVE&MTGGP-PUMP......... ......... 284
FASTENERGP-VALVE.......... .......... 285
FILTERGP-OIL............. ............. 286
FITTINGGP-HYDRAULIC........ ........ 287
HYDRAULICAR............. ............. 288
KICKOUT&POSITIONERGP....... ....... 289
KIT-RIDECONTROL........... ........... 291
LINES GP-BACKHOE AUXILIARY . . . . . . . . . . 294
LINESGP-BOOM............ ............ 301
LINESGP-BUCKET........... ........... 303
LINESGP-DRAIN............ ............ 308
LINESGP-EXTENDABLESTICK..... ..... 309
LINES GP-HYDRAULIC OIL COOLER . . . . . . 311
LINESGP-LIFTCYLINDER........ ........ 313
LINESGP-LOADERAUXILIARY...... ...... 315
LINES GP-MULTIPURPOSE BUCKET . . . . . . 317
LINESGP-PILOT............. ............. 321
LINESGP-PUMP............. ............. 327
LINES GP-RIDE CONTROL . . . . . . . . . . . . . . . . 329
LINESGP-STABILIZER.......... .......... 331
LINESGP-STICK............ ............ 337
LINESGP-SWING............ ............ 338
LINESGP-TILTCYLINDER........ ........ 340
MANIFOLDGP-CONTROL........ ........ 342
MANIFOLD GP-CONTROL &
SOLENOID............... ............... 346
MOUNTING GP-BACKHOE CONTROL . . . . . . 348
MOUNTINGGP-BANKVALVE....... ....... 350
MOUNTINGGP-CYLINDER........ ........ 351
MOUNTINGGP-LINES.......... .......... 354
A2
TABLE OF CONTENTS SEBP3703-01

4. TABLE OF CONTENTS
Name Page Name Page
PUMPGP-PISTON............ ............ 356
ROTATINGGP-PUMP.......... .......... 358
SHAFTGP-PUMPDRIVE......... ......... 359
TANK&MTGGP-HYDRAULIC...... ...... 360
VALVE&LINESGP-PILOT........ ........ 362
VALVEAR-BANK2............ ............ 364
VALVEAR-BANK3............ ............ 364
VALVEAR-BANK6............ ............ 364
VALVEAR-BANK7............ ............ 365
VALVEAR-BANK8............ ............ 365
VALVEGP-BANK2............ ............ 366
VALVEGP-BANK3............ ............ 367
VALVEGP-BANK6............ ............ 368
VALVEGP-BANK7............ ............ 369
VALVEGP-BANK8............ ............ 370
VALVEGP-CONTROL.......... .......... 372
VALVEGP-PILOT............ ............ 386
VALVEGP-PUMPCONTROL....... ....... 388
VALVEGP-SOLENOID.......... .......... 389
IMPLEMENTS............... ............... 391
ARMGP-LIFT.............. .............. 391
BOOMGP................ ................ 393
BRACEGP-LIFTCYLINDER....... ....... 394
GUARDGP-BOOM............ ............ 395
LINKGP-THUMB............. ............. 396
LINKAGEGP-BACKHOEBUCKET.... .... 397
LINKAGE GP-LOADER BUCKET . . . . . . . . . . 399
LOADERAR............... ............... 401
LOCKGP-TRANSPORT......... ......... 402
MOUNTINGGP-STICK.......... .......... 406
PAD&GUARDGP-STABILIZER...... ...... 407
PAD&MTGGP-STABILIZER....... ....... 413
PADGP-STABILIZER........... ........... 416
STABILIZERGP-BACKHOE........ ........ 418
STICKGP-EXTENDABLE......... ......... 419
STICKGP-HOE............. ............. 423
WORK TOOLS ............... ............... 425
BOWLAS-BUCKET........... ........... 425
BUCKETAR-MULTIPURPOSE...... ...... 427
BUCKET AS-GENERAL PURPOSE . . . . . . . . 430
BUCKETAS-HOE............ ............ 440
BUCKETGP-GENERALPURPOSE.... .... 444
BUCKETGP-HOE............ ............ 451
BUCKETGP-MULTIPURPOSE...... ...... 495
BULLDOZERAS............. ............. 502
COUPLERAR-QUICK.......... .......... 506
COUPLERGP-QUICK.......... .......... 507
EDGEGP-CUTTING........... ........... 512
FORKGP................ ................ 514
GUARDGP-WORKTOOL........ ........ 515
MOUNTINGGP-BUCKET......... ......... 516
PINGP-COUPLER............ ............ 517
THUMBAR............... ............... 519
THUMBGP............... ............... 552
TOOTHGP-UNI............. ............. 554
OPERATOR STATION ........... ........... 555
AIR CONDITIONER & MOUNTING GP . . . . . . 555
AIRCONDITIONERGP.......... .......... 557
BRACKETGP-MOUNTING........ ........ 559
CABAR................. ................. 560
CABGP................. ................. 563
CANOPYAR............... ............... 566
CANOPYGP-OPENROPS........ ........ 568
COMPARTMENT GP-LITERATURE . . . . . . . . 571
COMPRESSOR & MTG GP-REFRIG . . . . . . 572
COMPRESSORGP-REFRIGERANT.... .... 573
CONDENSER & MTG GP-
REFRIGERANT............. ............. 574
CONSOLEGP-OPERATOR........ ........ 575
COVERGP-WIPERMOTOR....... ....... 581
DOORGP-CAB............. ............. 582
FLOORMATGP............. ............. 586
HEATERGP-CAB............ ............ 587
INSTALLATIONGP-MONITOR...... ...... 591
LATCHGP-CONSOLE.......... .......... 593
LEVERGP-GOVERNOR......... ......... 594
LINERGP-CAB............. ............. 595
LINESGP-HEATER........... ........... 597
LINESGP-HEATER&AIRCOND..... ..... 598
MIRRORGP-REARVIEW........ ........ 600
MOTORGP-WINDOWWIPER...... ...... 602
MOUNTINGGP-CAB........... ........... 603
MOUNTINGGP-MONITOR........ ........ 604
PEDALGP-GOVERNOR......... ......... 605
ROOFGP-CAB............. ............. 606
SEATBELTGP............. ............. 607
SEATGP................ ................ 609
SEATGP-SUSPENSION......... ......... 614
SUSPENSIONGP-SEAT......... ......... 619
TACHOMETERGP-ELECTRIC...... ...... 624
TRIMGP-CAB.............. .............. 625
VISORGP-CAB............. ............. 627
WASHERGP-WINDOW......... ......... 628
WINDOWGP-CAB............ ............ 630
WINDOWGP-DOOR........... ........... 636
WIPER&WASHERGP-WINDOW..... ..... 640
WIPERGP-WINDOW........... ........... 642
SERVICE EQUIPMENT AND SUPPLIES ... ... 643
BRACKETGP-TRANSPORT....... ....... 643
FILMGP................. ................. 644
LINKGP-SHIPPING........... ........... 645
LOCKGP-VANDALISM.......... .......... 645
PLATE&FILMGP............ ............ 645
PROTECTIONGP-VANDALISM...... ...... 649
SHIPPINGAR-BUCKET......... ......... 650
SEBP3703-01 TABLE OF CONTENTS A3

5. TABLE OF CONTENTS
Name Page Name Page
PART NUMBER INDEX ........... ........... B1
A4
TABLE OF CONTENTS SEBP3703-01

6. BASIC ENGINE
232-7528CAMSHAFT GP (CHG -00)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1210, 1211, 1212 i01863441
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 1B-8736 1 KEY-WOODRUFF
21 225-5967 1 CAMSHAFT
GRAPHIC #1 <END> g00911297
SEBP3703-01
1of1 BASIC ENGINE 7

7. BASIC ENGINE
231-0149COVERGP-CYLINDER HEAD (CHG -00)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1100 i02358991
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 6I-0572 12 BOLT (M8X1.25X20-MM)
21 114-2579 3 GASKET
31 115-1162 3 PLATE
GRAPHIC #1 <END> g00986217
8BASIC ENGINE 1of1 SEBP3703-01

8. BASIC ENGINE
246-2582COVERGP-VALVE MECHANISM (CHG -00, -01)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1107, 1120 i02485604
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 6I-0260 2 BOLT (M8X1.25X25-MM)
21 6I-0846 3 BOLT (M6X1X14-MM)
31 6I-0917 1 BOLT (M6X1X25- MM)
41 7C-1281 1 BRACKET
51 100-4841 2 BOLT (M6X1X10-MM)
61 5D-1026 1 CLAMP-HOSE
71 162-1565 1 SPRING (CRANKCASE BREATHER HOSE)
81 198-8645 1 HOSE (CRANKCASE BREATHER)
91 225-6522 1 PLUG-CUP
10 1 230-9127 1 COVER
11 1 230-9144 1 CONNECTOR
11A 1 150-7732 1 SEAL-O-RING
11B 1 225-6455 2 BOLT
11C 1 225-6517 1 GASKET
12 1 237-0769 1 SHIELD-HEAT
13 1 246-1163 1 FILLER AS-OIL
13A 1 229-4896 1 SEAL-O-RING
14 1 247-7798 1 COVER AS
14A 1 225-6451 1 GASKET (VALVE COVER)
14B 1 225-6455 10 BOLT (ISOLATOR)
14C 1 225-6456 1 SPRING (BREATHER V ALVE)
14D 1 225-6461 1 CAP (BREATHER VALVE)
14E 1 225-6464 1 DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR)
14F 1 225-6477 1 PLATE
14G 1 225-6478 4 SCREW-MACHINE
14H 1 225-6479 1 CAP (BREATHER VALVE)
SEBP3703-01 1of2 BASIC ENGINE 9

9. BASIC ENGINE
246-2582COVER GP-VALVE MECHANISM (contd. ) i02485604
GRAPHIC #1 <END> g01049443
10BASIC ENGINE 2of2 SEBP3703-01

10. BASIC ENGINE
232-7439CRANKSHAFT GP (CHG -00, 232-7400-01)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1202, 1203, 1204, 1230, 1231, 1232 i02354781
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 1B-8736 1 KEY-WOODRUFF
21 216-8314 1 GEAR-CRANKSHAFT (34-TEETH)
31 232-7400 1 CRANKSHAFT GP
41 225-7772 1 BEARING SET-MAIN (STANDARD)
AB 1 233-3784 KIT-CRANKSHAFT BEARING (0.25-MM OS)
AB 1 233-3785 KIT-CRANKSHAFT BEARING (0.5-MM OS)
AB 1 233-3786 KIT-CRANKSHAFT BEARING (0.76-MM OS)
51 225-7781 1 BEARING SET-ROD (STANDARD)
AB 1 233-3788 KIT-ROD BEARING (0.25-MM OS)
AB 1 233-3789 KIT-ROD BEARING (0.51-MM OS)
AB 1 233-3790 KIT-ROD BEARING (0.76-MM OS)
61 032-9090 2 WASHER-THRUST (S TANDARD-UPPER)
AB 1 067-6873 WASHER-THRUST (0.18-MM OS) (UPPER)
71 032-9091 2 WASHER-THRUST (STANDARD-LOWER)
AB 1 067-6874 WASHER-THRUST (0.18-MM OS) (LOWER)
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
SEBP3703-01 1of2 BASIC ENGINE 11

11. BASIC ENGINE
232-7439CRANKSHAFT GP (contd. ) i02354781
GRAPHIC #1 <END> g00950782
12BASIC ENGINE 2of2 SEBP3703-01

12. BASIC ENGINE
232-7604CYLINDER BLOCK GP (CHG -00)
S/N: CRS1-UP
PART OF 232-7606 CYLINDER BLOCK GP
SMCS-1201 i02014648
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 6I-0572 4 BOLT (M8X1.25X20-MM)
21 035-8068 10 BOLT (5/8-18X3.75-IN)
31 067-6002 10 DOWEL
41 067-6006 1PLUG
51 067-6043 1 PLUG-SIDE
61 100-4841 4 BOLT (M6X1X10-M M)
71 185-0884 2 DOWEL
81 225-7944 1 GASKET
91 225-8858 2PLUG
10 1 232-3751 1 PLATE
11 1 232-7440 1 BEARING
12 1 232-7454 4 JET AS-PISTON COO LING
13 1 232-7596 1PLUG
14 1 232-7597 2PLUG
15 1 232-7599 1PLUG
16 1 232-7600 1 PLUG-CUP
17 1 232-7603 1PLUG
SEBP3703-01 1of2 BASIC ENGINE 13

13. BASIC ENGINE
232-7604CYLINDER BLOCK GP (contd. ) i02014648
GRAPHIC #1 <END> g00951214
14BASIC ENGINE 2of2 SEBP3703-01

14. BASIC ENGINE
232-7606CYLINDER BLOCK GP (CHG -00)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1201 i01863465
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 209-9219 10 BOLT (M8X1.25X16-MM)
21 232-7449 1 HOUSING AS
Y3 1 232-7604 1 CYLINDER BLOCK GP 13
Y-SEPARATE ILLUSTRATION
GRAPHIC #1 <END> g00952056
SEBP3703-01
1of1 BASIC ENGINE 15

15. BASIC ENGINE
232-7519 CYLINDER HEAD GP (CHG -00, -01)
S/N: CRS1-UP
PART OF 232-7524 CYLINDER HEAD GP
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108,
1109, 1115, 1117, 1121, 1124, 1125 i02159632
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 2B-0858 1 PLUG-PIPE
21 9Y-5015 2 PLUG-FREEZE
31 067-6006 4 PLUG
41 147-1979 16 RETAINER-VALVE SPRING
51 185-0882 8 GUIDE-VALVE (INTAKE)
61 199-9751 1 SEAL-O-RING
71 225-5493 4 INSERT-VALVE (INLET)
81 225-5494 4 INSERT-VALVE (EXHAUST)
91 225-5495 4 VALVE-INLET
10 1 225-5496 8 SPRING-VALVE
11 1 252-6438 4 SEAL-INLET VALVE
12 1 225-5498 8 CAP
13 1 225-5499 4 VALVE-EXHAUST
14 1 232-1322 1 PLUG
15 1 254-3954 4 SEAL-EXHAUST VAL VE
GRAPHIC #1 <END> g01095382
16BASIC ENGINE 1of1 SEBP3703-01

16. BASIC ENGINE
232-7524CYLINDER HEAD GP (CHG -00 THRU -02)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108,
1109, 1115, 1117, 1121, 1124, 1125 i02000189
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 225-5501 7 BOLT (M15X1.5X137MM)
21 225-5502 3 BOLT (M15X1.5X162MM)
31 240-7194 1 GASKET-HEAD
Y4 1 232-7519 1 CYLINDER HEAD GP 16
Y-SEPARATE ILLUSTRATION
GRAPHIC #1 <END> g00909291
SEBP3703-01
1of1 BASIC ENGINE 17

17. BASIC ENGINE
251-2432DRIVEGP-FAN (CHG -00)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1357, 1358, 1359, 1390 i02100116
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 111-0859 1 BOLT (M10X1.5X35-MM)
21 123-2899 4 BOLT (M10X1.5X40-MM)
31 251-2436 1 HOUSING AS
3A 1 225-5959 1 CLIP
41 251-2437 1 PLATE
GRAPHIC #1 <END> g01085998
18BASIC ENGINE 1of1 SEBP3703-01

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19. BASIC ENGINE
230-7300FLYWHEEL GP (CHG -00, -01)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1156, 1158 i02004993
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 0S-1603 6 BOLT (1/2-20X1.5-IN)
21 5P-8245 6 WASHER-HARD (13.5X25.5X3-MM THK)
31 245-9828 1 FLYWHEEL AS
41 033-7687 1 RING-STARTING MOTOR (126-TEETH)
GRAPHIC #1 <END> g00955555
SEBP3703-01
1of1 BASIC ENGINE 19

20. BASIC ENGINE
236-8238HOUSING GP-FLYWHEEL (CHG -00)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1157 i01925943
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 6I-0423 2 BOLT (M12X1.75X30MM)
21 6I-0847 1 PLUG
31 7W-1176 1 PLATE-COVER
41 7W-4642 1 SHIELD-DUST
51 067-6123 2 DOWEL
61 114-4363 2 BOLT (M8X1.25X1 2MM)
71 101-3617 3 PLUG
81 121-0883 6 BOLT (M10X1.5X30MM)
91 220-8631 1 HOUSING-FLYWHE EL
GRAPHIC #1 <END> g00902549
20BASIC ENGINE 1of1 SEBP3703-01

21. BASIC ENGINE
232-3670HOUSING GP-FRONT
(CHG -00 THRU -07, 216-8633-01D1, 232-3657-01)
S/N: CRS1-UP
PART OF 273-3610 ENGINE AR
SMCS-1151, 1162, 1166 i02471797
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME 123456 (PRODUCT LEVEL)
SEE
PAGE
11 1B-8736 1 KEY-WOODRUFF
21 6I-0217 8 BOLT (M8X1.25X20-MM)
M3 1 6I-0645 4 BOLT (M8X1.25X 25-MM)
41 6I-0650 3 BOLT (M10X1.5X65-MM)
51 7C-4616 1 BOLT (M12X1.75X45-MM)
61 067-6179 1 DOWEL
71 282-9861 1 HUB-IDLER GEAR
81 255-1209 1 PLATE-RETAINING
M9 1 100-3751 5 BOLT (M8X1.25X6 5-MM)
10 1 124-3815 10 BOLT (M8X16X1.25-MM)
11 1 232-3666 1 WASHER-THRUST
12 1 251-4336 1 GEAR AS-IDLER (73 -TEETH)
13 1 216-8634 1 GEAR-CAMSHAFT (68-TEETH)
14 1 225-8278 1 HOUSING-FRONT
15 1 4W-5359 1 SEAL-CRANKSHAFT
16 1 225-8281 1 GASKET
17 1 225-8282 1 GASKET
18 1 232-3657 1 COVER AS-FRONT
18A 1 225-8287 1 GASKET
19 1 133-1011 1 WASHER
M-METRIC PART
SEBP3703-01 1of2 BASIC ENGINE 21