Challenges of Short Circuit Protection for Wide Band Gap Power Semiconductor - Richardson RFPD

ssuserd8745a 81 views 13 slides May 30, 2024
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About This Presentation

Short Circuit Protection of WBG (SiC and GaN) power devices


Slide Content

Challenges of Short Circuit Protection for Wide Band Gap Power Semiconductor Michele Sclocchi, Application Engineer, Richardson RFPD

Realize the Benefits of GaN & SiC with Richardson RFPD 2 Technical Expertise & Support Products & Solutions Discrete components Modules Assemblies Gate Drivers Capacitors Current Sensors Magnetics Thermal Management DC-DC Convertors Component Selection Technology Foresight Reference Designs Evaluation Platforms Simulation Tools 2,500 GaN & SiC Customer Programs >10,000 Customers Global Dedicated FAE Resources & Vendor Support

SiC Short Circuit Withstand Times Short circuit withstand capability measures the MOSFET’s ability to survive an instantaneous short of the DC link across its drain-source terminals.   SOURCE : *Review and analysis of SiC MOSFETs’ ruggedness and reliability, Jung Wang, Xi Jang, IET Journal 2020 ** Comparison and Discussion on Shortcircuit Protection for SiC MOSFET Modules, Slavko Mocevic IEEE *** An intelligent medium voltage gate driver with enhanced short circuit protection, A. Kumar IEEE 2018 (**) Short Circuit Response time (SCRT) below 2µs is relatively safe for a single SC event Short-circuit withstand time increases with larger device area and MOSFET channel length

Typical SiC MOSFET Short-circuit Behavior Ohmic region Saturation region 2.2kV Overshoot *Source: New definition of critical energy for SiC MOSFET robustness under short circuit operation: The repetitive critical energy. Microelectronics Reliability Nov 2020 A Survey of SiC Power MOSFETs Short-Circuit Robustness and Failure mode Analysis, L. Ceccarelli , P.D. Reigonsa , F. Iannuzzo , F. Blaabjerg ** Reducing Size, Noise, and Field Failures of Transportation APUs, Bodo’s Power Dec 2020. Microchip shows a SCWTs between 3 to 14µs with dependence on dc link voltage and applied Vgs . Short Circuit Response time (SCRT) below 2µs is relatively safe for a single Short Circuit event Soft-Turn-Off is adopted to avoid voltage overshoot MOSFET Switched off with Overshoots

Destructive Test on SiC Module *Source: Wolfspeed - Analog Device – Driving SiC Campaign I SC = 6,000 A V DC =700 V V GS Device enters saturation Module Damaged Enters saturation ~1 m s Turning-on into a fault Must detect fault in this region Unlike an IGBT, fault on a SiC device may have to be detected before the short-circuit (SC) current reaches a peak (rising portion of SC current) and saturates. In most SiC modules, faults must be detected when the SC current is still rising (<1 µs) and hasn’t saturated. *Test results on a BM3 module

Fast Short-Circuit Protection with DeSat Set the Dsat voltage based on the maximum desirable current at 150 ° C Fast reverse recovery Dsat diode with low capacitance Blanking time is tuned to avoid false fault protection to (200-400nsec) The saturation circuit detects the drain to source voltage of MOSFET SOURCE : *ADuM4177 Analog Device ** Comparison and Discussion on Short-circuit Protection for SiC MOSFET Modules, Slavko Mocevic IEEE Fault Under load Desat detect Hard Switching Fault Accuracy expectations limited by the tolerance of the components. Good for short-circuit protection not over-current detection Hard Switching Fault has the highest detection time.

Fault Response Time – Hard Switched Fault Gate Driver: ADuM4177 R G(ON) = 1.2 W R G(OFF) = 0.5 W R G(SOFT OFF) = 2.0 W V DESAT = 7V T BLANK =300ns SiC Module: CAB450M12XM3 (1200V / 450 A) 1 2 3 4 5 6 7 MID DC+ DC− Copper Jumper

Fault Response Time – Hard Switched Fault Vdc: 800V Blanking time: 400ns SC current 6.2kA Fault detected and Switch turned off in <1 µs Driver: Analog Device ADuM4137 programmable Gate Driver Board SiC MOSFET Module: Wolfspeed WAB400M12BM3 1200V 400A 3.25m Ω half bridge module

GaN Short Circuit Withstand Times Short circuit withstand capability of GaN devices are 10 x lower than SiC at DC bus voltage above 400V, and relatively long withstand time from 0V to 350V SOURCE : *Short Circuit Capability and Degradation Mechanism Analysis of E-mode GaN HEMPT, Thesis Xiao Li, Ohio State University GaN devices can deliver much higher power density in smaller areas than conventional silicon devices, therefore with a steeper rise in temperature during short-circuit events resulting in shorter SCWT than silicon-based counterparts.

GaN Short Circuit Capability – test results SOURCE : * GaN Systems – Short Circuit Capability test results from GaN Systems Test results from GaN Systems GS66508B 650V 30A 50m Ω 400V short-circuit withstand time of 235ns In 100ns time level, the saturation current is about 160Amps GS66516B 650V 60A 25m Ω The saturation current is about 320A Larger device will have longer withstand time Relatively long withstand time from 0 to 350V Isat is always about 5x larger than the rated current

Short Circuit Protection optimized for GaN : * Source: A Simple Desaturation-Based Protection Circuit for GaN HEMT With Ultrafast Response – IEEE June 2021 The Short Circuit Protection for GaN must be ultrafast with a response time less than 300ns with a 650V GaN device: Integrated DESAT detection circuit must be optimized for speed Soft turn-OFF stage to limit the voltage spike on the dc link Si8271GB Isolated Gate Driver GS66516B GaN E-HEMT 650V 25m Ω 60A

* Source: AN1288: Si828x External Enhancement Circuit Skyworks Application Note ** SiC MOSFET short-circuit protection using skyworks SI828x Gate Driver – Test Report PRD-02344 Wolfspeed *** Short-Circuit Capability with GaN HEMPTs, Davide Bisi , Bill Cruse Standard DESAT Protection circuits can be enhanced for fast response time << 1 Adding a resistor (RI) in series of a diode to speed up the detection time   US Patent # 109170810 Short Circuit Protection optimized for fast protection response time: DESAT detection time 180nS DESAT response time 370nS

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