CS INSTRUMENTS – Energy Management Solutions

CS INSTRUMENTS energy management solutions offer precision monitoring of your compressed air systems. Our devices help you achieve effective results, such as improving energy efficiency, reducing costs, saving energy consumption, and much more. Our measuring devices for various applications play a key role in monitoring and optimising energy consumption. Choose our reliable and cost-effective solutions today!

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CS INSTRUMENTS –
Energy Management
Solutions
CS INSTRUMENTS –
Energy Management
Solutions

2. Energy Management:
Improve Efficiency of
Your Compressed Air
SystemsOptimise the energy efficiency of your compressed air
systems for industrial applications with CS
INSTRUMENTS' advanced energy management
solutions. Our devices help to monitor dew point and
compressed air quality, detect and locate leaks, and
optimise energy consumption in compressed air
systems. A strategic, two-stage approach is
recommended to permanently reduce the energy
requirements of your compressed air system.

3. Step 1: First, minimise the compressed air demand
caused by production and leakages. Then you can
precisely measure the actual demand for production.
Choice of automation technology: For simple
movements, electric drives are preferred for efficiency
and precision.
Eliminate leakages: Compressed air increases
operating costs and CO₂ emissions, with large
leakages being responsible for the majority of costs
despite their rarity. Ultrasonic leak detectors and
acoustic cameras can locate leaks both acoustically
and visually. Two-Stage Approach to
Energy EfficiencyStep 2: With a clearly defined requirement, production
and treatment can be optimised in terms of energy,
ensuring that compressors and treatment are efficiently
designed to meet the actual, minimised demand.

4. Factors Influencing EfficiencyIntake Conditions: Temperature, humidity, ventilation,
and absolute pressure affect performance and in
particular play a crucial role in the efficiency of
compressed air generation.
Compressor Control: A variable-speed and base-load
compressor combination not only achieves high efficiency
and a uniform operating pressure but also creates an
important redundancy.
Heat Recovery: Effective heat recovery increases the
efficiency of a compressed air system by utilising the
waste heat generated during compression, effectively
reducing the operating costs of the compressed air
system.
System Age & Maintenance: Older systems are usually
less efficient than newer compressed air systems; regular
maintenance and inspection are essential.
Pressure Level & Losses: Operating at the necessary
pressure and minimising distribution losses saves energy.
Compressed Air Treatment: Ensure correct drying and
filtration in line with ISO 8573-1 standards.
Desiccant Dryers: Desiccant dryers enhance system
reliability and air purity, for extremely dry air
requirements (dew point < -40°C).

5. 1. IAC 500 Sensor – Ambient
Conditions
Recommended Products for
Energy Management
Measures pressure, temperature, and humidity
in rooms for accurate monitoring of intake air
quality in cold, storage, or clean rooms.
3-in-1 sensor
Modbus RTU, Ethernet, and M-Bus
interfaces
Optional analogue output & alarm relay
2. CS PM 5110 – Current / Effective
Power Meter
Provides detailed measurement of active,
apparent, and reactive power, energy use, and
cos φ. Transmits data via Modbus for portable
analysis.
3. VD 500 – Flow Sensor for Wet
Compressed Air
Enables real-time compressor delivery analysis
by measuring flow, temperature, and pressure
for accurate FAD assessment.
Measures from 2 m/s up to high flows
Max temperature 180°C
1.5% measurement accuracy

6. 4. FA 500 – Dew Point Sensor
Recommended Products for
Energy Management
Accurate dew point measurement for
compressed air dryers. Displays dew point,
relative humidity, and temperature; alarm limits
are configurable.
Measuring ranges: -80…+20°Ctd, -60…
+30°Ctd, -20…+50°Ctd
IP65, pressure-resistant up to 500 bar
5. VA 500 – Flow Meter for Compressed
Air and Gases
Monitors mass flow, standardised volume flow,
and leakage flows. Portable and accurate for
small and large flows.
Thermal mass flow principle
Pressure & temperature compensated.
Interfaces: 4–20 mA, pulse, Modbus RTU,
optional Modbus TCP, PoE, M-Bus
6. UltraCam LD 500/510 – Ultrasound Camera
Detects and visualises compressed air leaks
acoustically and visually. Intuitive, lightweight,
and compatible with existing systems.
30 MEMS microphones for ultrasonic
imaging
Visualises leaks in real time.
Battery life >6 hours, ergonomic holster

7. Why Choose CS
INSTRUMENTS Energy
Management SolutionsCS INSTRUMENTS energy management solutions offer
precision monitoring of your compressed air systems.
Our devices help you achieve effective results, such as
improving energy efficiency, reducing costs, saving
energy consumption, and much more. Our measuring
devices for various applications play a key role in
monitoring and optimising energy consumption.
Choose our reliable and cost-effective solutions today!

8. THANK
YOU!
THANK
YOU!
GET STARTED TODAY!
www.cs-instruments.com/za