DAEWOO DOOSAN MEGA 400-V 400V WHEEL LOADER Service Repair Manual.pdf

This official service repair manual is your go-to resource for accurate and complete technical guidance. Here's what it includes:
Comprehensive Specifications – Detailed engine specs, hydraulic system data, and performance ratings.
Routine Maintenance Instructions – Scheduled maintenance charts, fluid intervals, and inspection procedures.
Troubleshooting Guides – Diagnostic steps for identifying and resolving common operational issues.
Disassembly and Assembly Procedures – Step-by-step instructions with diagrams for every major component.
Hydraulic and Electrical Schematics – Complete wiring diagrams and hydraulic flow charts.

1. Fig. 1100 FRAME
MEGA 400-V (S/N 3001~)

2. Fig. 1100 FRAME
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 600-00181E FRAME ASS`Y - D3001~10108
- 160620-00296 FRAME ASSY,MAIN - D10109~
1 606-00071A FRAME;FRONT 1 3001~3221 I606-00071B 1
1 606-00071B FRAME;FRONT 1 3222~3845 I606-00071C 1
1 606-00071C FRAME;FRONT 1 3846~
2 606-00106B FRAME;REAR 1
3 440-00139 CYLINDER;STEER 2
4 160-00020 CAP;GREASE NIPPLE 5
5 123-00132A PIN 2 3001~10108 I120501-01226 2
5 120501-01226 PIN,STEER 2 10109~
6 S0511853 BOLT 4 3001~3341 IS0511866 4
6 S0511866 BOLT 4 3342~
7 2114-1058D10 WASHER 4
8 2180-1106D3 SEAL;DUST 4
9 2180-1106D9 SEAL;DUST 4
10 2114-1059D150 SHIM 8
11 S4012533 NUT;M8 1
12 123-00108B PIN 1 3001~10108 I120501-01227 1
12 120501-01227 PIN 1 10109~
13 4180-9412 SEAL;DUST 2 3001~3562 IK1008014 2
13 K1008014 SEAL;DUST 2 3563~
14 111-00014A CAP;NIPPLE 1
15 4109-9062 BEARING;TAPER ROLLER 4
17 4114-1792A WASHER 18
18 4114-4134B SHIM 0.1T 8
19 4114-4135 SHIM 0.5T 4
20 114-00198B SPACER 1
21 4403-1076 COVER 1
22 S0515766 BOLT M12X1.75X55 6
23 S0522266 BOLT 5
24 4114-1791A WASHER;HARD 5
25 114-00199B SPACER 1
26 4114-4136 SHIM 0.2T 2
27 4114-4137 SHIM 0.5T 2
28 4114-4138 SHIM 1.0T 2
29 4180-9413 SEAL;DUST 2 3001~3596 IK1008016 2
1
MEGA 400-V (S/N 3001~)

3. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
29 K1008016 SEAL;DUST 2 3597~
30 111-00015A CAP 1
31 111-00012A CAP 1
32 123-00110B PIN 1 3001~10108 I120501-01228 1
32 120501-01228 PIN 1 10109~
33 S0561866 BOLT 12
34 S6710041 NIPPLE;GREASE 2
35 2181-1110D30 ADAPTER 4
36 2184-1045D190 HOSE PF1/4-1200L 1
37 2184-1045D55 HOSE PF1/4-990L 1
38 2181-1111D11 ELBOW 2
39 4191-4261A PLATE 1
40 4123-4096B PIN ASS`Y 1
41 2123-1441D4 PIN 1
42 S0177563 BOLT M27X3.0X105 1 3001~3341 IS0177566 1
42 S0177566 BOLT 1 3342~
43 S5011413 WASHER;PLAIN 1
44 S4013433 NUT M27X3.0 1
46 123-00140A PIN 2 3001~10108 I120501-01229 2
46 120501-01229 PIN,STEER 2 10109~
47 2114-1059D246 SHIM 2
48 2114-1059D247 SHIM 2
49 S0521053 BOLT M16X2.0X25 1 3001~3341 IS0521056 1
49 S0521056 BOLT 1 3342~
50 2114-1058D2 WAHSER 1
51 621-00541A COVER 2 3001~3221
51 621-00541B COVER 2 3222~
52 621-00542C COVER;L.H 1 3001~3432
52 621-00542E COVER;L.H 1 3433~3509 I621-00542G 1
52 621-00542G COVER;L.H 1 3510~
53 621-00656B COVER;R.H 1
54 S0521556 BOLT M16X2.0X45 2
56 S5010913 WASHER,PLAIN;M16 2
57 2184-1060D201 HOSE PF1/4-900L 1
58 161-00285 RUBBER 2 3001~3380 IK1004127 2
58 K1004127 STOPPER 2 3381~
59 S0509053 BOLT;M8X25 1 3001~3341 IS0509066 1
59 S0509066 BOLT 1 3342~
2
MEGA 400-V (S/N 3001~)

4. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
60 S0508653 BOLT 16 3001~3341 IS0508666 16
60 S0508666 BOLT 16 3342~
61 S5102503 WASHER,SPRING;M8 16
63 S5010513 WASHER,PLAIN;M8 1
64 124-00208D3 CLIP 1
65 S3524303 SCREW;SET M10X1.5X10 4
66 111-00034 CAP 1
3
MEGA 400-V (S/N 3001~)

5. Fig. 1110 ENGINE MOUNTING
MEGA 400-V (S/N 3001~)

6. Fig. 1110 ENGINE MOUNTING
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 201-00192 ENGINE MOUNTING - D3001~3421
- 201-00192C ENGINE MOUNTING - D3422~
1 201-00032B ENGINE;DE12TIA 1
1 201-00231 ENGINE(DE12TIS) 1
2 210-00038 TRANSMISSION ASS'Y 1
3 195-00394B BRACKET 1
4 195-00393A BRACKET 1
5 203-00053C MUFFLER 1 3001~3230 I203-00053E 1
5 203-00053E MUFFLER 1 3231~
6 204-00007 AIR CLEANER 1
7 124-00024 BAND;AIR CLEANER 2
8 161-00056 RUBBER;MOUNT 4 3001~3421 I161-00549 4
8 161-00549 RUBBER;MOUNTING 4 3422~
9 2161-9066 RUBBER;FRONT 4 3001~3421 I161-00548 4
9 161-00548 RUBBER 4 3422~
10 2114-1929 WASHER 4
11 4114-4116 WASHER;HARD M20 4
12 S4033133 NUT 4
13 S0771266 BOLT M20X1.5X120 2
14 S0771566 BOLT M20X1.5X140 2
15 4182-1679C PIPE 1 3001~3432 I4182-1679E 1
15 4182-1679E PIPE 1 3433~
16 187-00008 DIPSTICK 1
18 4182-1672 PIPE;EXHAUST 1
19 203-00027C PIPE;TAIL 1 3001~3230 IK1004147A 1
19 K1004147A MUFFLER;PIPE TAIL 1 3231~
20 193-00630A PIPE;FLEXIBLE 1 3001~3230
20 K1003564 TUBE 1 3231~
21 4182-1671B CLAMP;PIPE 2
22 2170-9005 INDICATOR 1
23 184-00025A HOSE;AIR CLEANER 1
24 2124-1024D20 CLAMP;HOSE 1
25 124-00137 CLAMP;HOSE 3
26 2114-1058D10 WASHER 1
27 198-00026 RUBBER 8
28 114-00403 WASHER 4
1
MEGA 400-V (S/N 3001~)

7. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
29 S2209661 BOLT;SOCKET 2
30 S5110503 WASHER;SPRING 2
31 S0514953 BOLT M12X1.75X22 4 3001~3421 IS0514966 4
31 S0514966 BOLT 4 3422~
32 2114-1058D30 WASHER;PLAIN 4
33 S5102703 WASHER;SPRING M12 4
34 S0512353 BOLT M10X1.5X35 12 3001~3421 IS0512356 12
34 S0512356 BOLT M10X1.5X35 12 3422~
35 S5102603 WASHER,SPRING;M10 27
36 S0511953 BOLT 17 3001~3421 IS0511966 17
36 S0511966 BOLT M10X1.5X22 17 3422~
37 4114-4085 WASHER 20
38 S0558853 BOLT M10X1.5X65 4 3001~3421 IS0559066 4
38 S0559066 BOLT M10X1.5X75 4 3422~
39 204-00026 PRE CLEANER 1 3001~3559 IK1002329 1
39 K1002329 PRE CLEANER 1 3560~3775 IK1043471 1
39 K1043471 PRE CLEANER 1 3776~
40 S4012633 NUT 10
41 2120-2166D32 BOLT 4
42 S0765451 BOLT M16X1.5X60 6 3001~3421 IS0765466 6
42 S0765466 BOLT M16X1.5X60 6 3422~
43 S5102903 WASHER,SPRING 8
44 S0765551 BOLT M16X1.5X65 2 3001~3421 IS0765566 2
44 S0765566 BOLT M16X1.5X65 2 3422~
45 S0571561 BOLT M20X2.5X140 8 3001~3421 IS0571566 8
45 S0571566 BOLT 8 3422~
46 S5103101 WASHER;SPRING M20 8 3001~3421 IS5103103 8
46 S5103103 WASHER;SPRING 8 3422~
47 114-00404 SPACER 4
48 185-00100 HOSE 170L 1
49 184-00031A HOSE 332L 1
50 2181-2690 ADAPTER;FILTER 1
51 195-01414 BRACKET 4
52 2124-1509D3 CLIP D24/M8 2
53 2114-2031D6 WASHER;SPRING 4
54 4204-2009E EXTENSION 1
55 S8450140 CLAMP;HOSE 2
2
MEGA 400-V (S/N 3001~)

8. Fig. 1115 AIR CLEANER
MEGA 400-V (S/N 3001~)

9. Fig. 1115 AIR CLEANER
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 204-00007 AIR CLEANER 1
1 - COVER;REAR 1 D
2 - OULET PIPE 1 D
3 - BODY 1 D
4 474-00007 ELEMENT;INNER 1
5 474-00006 ELEMENT;OUTER 1
6 621-00676 COVER 1
7 - INLET PIPE 1 D
8 121-00041 NUT;WING(OUTER) 3
9 198-00007 VALVE;VACUATOR 1
10 114-00243 WASHER 3
1
MEGA 400-V (S/N 3001~)

10. Fig. 1120 OIL TANK
MEGA 400-V (S/N 3001~)

11. Fig. 1120 OIL TANK
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 470-00188 OIL TANK ASS`Y - D3001~4022
- 450105-00101 TANK ASSY,OIL - D4023~
1 470-00036G TANK;OIL 1 3001~4022
1 450105-00099 TANK,OIL 1 4023~
2 2471-9051B ELEMENT;FILTER 1
3 2426-1175 VALVE;BY-PASS 1
4 2129-1393 SPRING 1
5 S8012000 O-RING 1
6 2473-1080A COVER 1
7 S0512053 BOLT 30
8 S5102603 WASHER,SPRING;M10 32
9 140-00215A PIPE;SUCTION 1
10 140-00217A PIPE;SUCTION 1
11 S8011200 O-RING 2
12 2474-9016A FILTER;SUCTION 2
13 S4012733 NUT 2
14 136-00017 ROD 2
15 2129-1008 SPRING;COMPRESS 2
16 473-00017 COVER 1
17 473-00016 COVER 1
18 S8011650 O-RING 2
19 422-00028A BREATHER;AIR 1 3001~3619 IK1012685A 1
19A 180-00200 PACKING 1 3001~3619
19 K1012685A BREATHER;AIR 1 3620~
19A K9005662 GASKET 1 3620~
19B K1029257 ELEMENT;AIR BREATHER 1 3620~
20 2119-1007 GAUGE;LEVEL 1
21 S8000291 O-RING 1
22 2181-1950D9 PLUG 1
23 2186-9005 COCK 1
24 S0514653 BOLT M12X1.75X16 2
25 S0521251 BOLT M16X2.0X30 4
26 2114-1816A WASHER 4
28 195-01023B BRACKET;COVER 1
29 S0511853 BOLT 2
30 S5010613 WASHER,PLAIN;M10 2
1
MEGA 400-V (S/N 3001~)

12. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
31 2120-2166D41 BOLT;SOCKET M5X0.8X8 6 3001~3058
31 S2202766 BOLT 6 3059~
32 S5000213 WASHER;PLAIN M5 6 3001~3058
33 2181-1890D2 PLUG 4
34 S8000111 O-RING 4
2
MEGA 400-V (S/N 3001~)

13. Fig. 1130 FUEL TANK
MEGA 400-V (S/N 3001~)

14. Fig. 1130 FUEL TANK
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 470-00039B FUEL TANK ASS`Y - D3001~10318
- 450103-00281 TANK ASSY,FUEL - D10319~
1 470-00038G TANK;FUEL 1 3001~3545
1 470-00038H TANK;FUEL 1 3546~3629 I470-00038J 1
1 470-00038J TANK;FUEL 1 3630~10318
1 450103-00282A TANK,FUEL 1 10319~
2 S0527566 BOLT M20X2.5X45 4
3 2114-9012A WASHER 4
4 2188-9006A CAP;FUEL 1
5 2471-9010A FILTER 1
6 193-00150A PIPE;FUEL 1 3001~3545
6 193-00150B PIPE;FUEL 1 3546~
7 4180-4012 PACKING 1
8 S0508653 BOLT 8
9 S5102503 WASHER,SPRING;M8 14
10 4473-1059A COVER 1
11 S8011050 O-RING 1
12 S0512053 BOLT 6
13 S5102603 WASHER,SPRING;M10 6
14 2181-1950D3 PLUG 1
15 S8000181 O-RING 2
16 S0514653 BOLT M12X1.75X16 2
17 181-00343A PLUG;DRAIN 1
18 S0508353 BOLT M8X1.25X10 2
20 2471-1004B FILTER 1
21 621-02291 COVER 1
22 125-00013C CASE 1
23 S0504653 BOLT M6X1.0X16 2
24 198-00017B RUBBER 1
25 S5010513 WASHER,PLAIN;M8 6
26 S0508853 BOLT 4
27 621-00610A COVER;FUEL SENSOR 1
28 S0515253 BOLT M12X1.75X30 4 3001~10318
28 DS0025018 BOLT;SET 4 10319~
29 S5102703 WASHER;SPRING M12 4 3001~10318
30 S8180481 RING;SEAL 1
1
MEGA 400-V (S/N 3001~)

15. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
31 2181-1917D35 ADAPTER 1
32 2184-1036D418 HOSE 1
33 4181-2692 COCK;DRAIN 1
34 2185-1247D63 HOSE 1230L 1
35 2185-1247D104 HOSE 1300L 1
36 2181-9015 PIPE;FUEL 1
37 2124-1024D1 CLAMP;HOSE 4
38 161-00187 FOAM 1
39 161-00188 FOAM 1
40 195-01226 BRACKET 2 3001~10318
40 110406-01643 BRACKET 2 10319~10367 Y110406-02068 2
40 110406-02068 BRACKET 2 10368~
41 S5010713 WASHER;PLAIN M12 4 3001~10318
42 S5010303 WASHER 2
43 S5102303 WASHER;SPRING 2
44 2181-1890D2 PLUG 2
45 S8000111 O-RING 2
2
MEGA 400-V (S/N 3001~)

16. Fig. 1140 AXLE & DRIVE SHAFT
MEGA 400-V (S/N 3001~)

17. Fig. 1140 AXLE & DRIVE SHAFT
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 211-00129 AXLE & DRIVE SHAFT ASS`Y - D3001~3342
- 211-00129G AXLE & DRIVE SHAFT ASS`Y - D3343~
1 211-00130 AXLE;FRONT 1 3001~3342 I211-00130A 1
1 211-00130A AXLE;FRONT 1 3343~3379 I211-00130B 1
1 211-00130B AXLE;FRONT 1 3380~3470 I211-00130C 1
1 211-00130C AXLE;FRONT 1 3471~10381
1 190102-00025A AXLE,FRONT;LSD 1 10382~
2 211-00131 AXLE;REAR 1 3001~3342 I211-00131A 1
2 211-00131A AXLE;REAR 1 3343~3373 I211-00131B 1
2 211-00131B AXLE;REAR 1 3374~3470 I211-00131C 1
2 211-00131C AXLE;REAR 1 3471~3589 I211-00131E 1
2 211-00131E AXLE;REAR 1 3590~10381
2 190103-00046A AXLE,REAR;LSD 1 10382~
3 112-00068A DRIVE SHAFT;FRONT 1 3001~3850 I112-00068B 1
3 112-00068B DRIVE SHAFT;FRONT 1 3851~
3A 1.138-00022 JOINT;UNIVERSAL 1
3B K9000985 FLANGE BEARING ASS'Y 1
3B-1 K9000992 SEAL 4
3B-2 K9003622 NIPPLE;GREASE 1
3B-3 K9000987 VALVE;AIR-RELIEF 1
3C K9000990 NIPPLE;GREASE 1
4 112-00090 DRIVE SHAFT;CENTER 1
4A 1100-85C JOINT;UNIVERSAL 2
5 112-00065A DRIVE SHAFT;REAR 1
5A 1100-7C JOINT;UNIVERSAL 2
6 195-02181A FRONT SUPPORT ASS`Y;REAR 1 3001~3054 I195-02181B 1
6 195-02181B FRONT SUPPORT ASS`Y;REAR 1 3055~3375 I195-02181C 1
6 195-02181C FRONT SUPPORT ASS`Y;REAR 1 3376~
6A 195-02150 PIVOT BEARING;FRONT 1
6B 110-00225A BUSHING 1
6C 114-00533 RING;RETAINING 1
6D 2181-1918D6 ELBOW 1
6E 180-00439 SEAL;OIL 2 3055~3375 IK1007997 2
6E K1007997 SEAL;OIL 2 3376~
6F 114-00534 RING;RETAINING 1 3055~
7 195-02182 REAR SUPPORT ASS`Y;REAR 1 3001~3589 I195-02182A 1
1
MEGA 400-V (S/N 3001~)

18. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
7 195-02182A REAR SUPPORT ASS`Y;REAR 1 3590~
7A 195-02158 PIVOT BEARING;REAR 1
7B 408-00022 BUSHING 1
7C 114-00536 WASHER;THRUST 1 3001~3589 IK1016419 1
7C K1016419 WASHER;THRUST 1 3590~
7D 114-00535 DISC 1
7E 112-00062 SHAFT;PIVOT 1
7F 2181-1116D2 PLUG 2
7G S5102901 WASHER;SPRING 10
7H S0765461 BOLT M16X1.5X60 10
7J 2181-1918D6 ELBOW 1
9 K1016419 WASHER;THRUST 1
12 621-02255A COVER 1
13 180-00440 SEAL;OIL 1 3001~3580 IK1008000 1
13 K1008000 SEAL;OIL 1 3581~
14 180-00439 SEAL;OIL 2 3001~3054
17 120-00287 BOLT M30X2.0X310 8 3001~3058 IDS0002266 8
17 DS0002266 BOLT 8 3059~
18 114-00534 RING;RETAINING 1 3001~3054
19 4114-1791A WASHER;HARD 6
20 120-00125 BOLT M30X2.0X210 8 3001~3058 IDS0002264 8
20 DS0002264 BOLT M30X2.0X210 8 3059~
21 S4033531 NUT 16 3001~3058 IS4033533 16
21 S4033533 NUT 16 3059~
22 4114-4059 WASHER;HARD 32 3001~3058 IDS0401184 32
22 DS0401184 WASHER;HARD 32 3059~10108 IK1039519 32
22 K1039519 WASHER;HARD 32 10109~
23 4123-2274A PIN 2 3001~3646 IK1006164A 2
23 K1006164A PIN 2 3647~
24 S0765461 BOLT M16X1.5X60 12 3001~3058 IS0765466 12
24 S0765466 BOLT M16X1.5X60 12 3059~
25 S5102901 WASHER;SPRING 26 3001~3058 IS5102906 26
25 S5102906 WASHER;SPRING 26 3059~
26 S0766861 BOLT M16X1.5X50 14 3001~3058 IS0766866 14
26 S0766866 BOLT M16X1.5X130 14 3059~
27 K1002475 BOLT;WHEEL 80 3001~3390
28 4120-4028 BOLT 12 3001~3058 IDS0002268 12
28 DS0002268 BOLT 12 3059~
2
MEGA 400-V (S/N 3001~)

19. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
29 4114-1686 WASHER;SPRING 20
30 4120-4029 BOLT 8 3001~3058 IDS0002267 8
30 DS0002267 BOLT 8 3059~
31 S0565666 BOLT M16X2.0X70 6
32 140-01318 PIPE 1
33 140-01319 PIPE 1
34 S6710041 NIPPLE;GREASE 2
36 2181-1919D10 ADAPTER 2
37 4124-4047 CLIP;PIPE 1
38 2124-1248 CLIP;PIPE 1
39 S0508753 BOLT M8X1.25X18 2 3001~3058 IS0508766 2
39 S0508766 BOLT,HEX M8X1.25X18 2 3059~
40 S5102503 WASHER,SPRING;M8 2
42 S8040061 O-RING 4 3001~10381
42 DS2851076 RING,O 4 10382~
43 4181-4203 ADAPTER 2 3001~3809
43 DS2232139 ADAPTER 2 3810~10381
43 DS2232161 ADAPTER 4 10382~
44 140-01320A PIPE;BRAKE 2 3001~3809
44 K1042995 PIPE;BRAKE 2 3810~10381
44 420210-00312 PIPE,OIL;BRAKE 1 10382~
45 140-01321B PIPE;BRAKE 2 3001~3809
45 K1043455 PIPE;BRAKE 2 3810~10381
45 K1057180 PIPE 2 10382~
46 S8030081 O-RING 8 3810~
48 120-00002 SCREW;COUPLING 2
49 4181-2796A TEE 2 3001~3809
49 DS2499001 TEE 2 3810~
50 DS2058251 HOSE PF3/8-1960L 1 3001~3809
50 DS2021090 HOSE 1 3810~
51 160-00020 CAP;GREASE NIPPLE 2
52 S8180191 PACKING 1
53 191-02519 PLATE 2
54 DS2227056 ADAPTER 1
55 2184-1036D249 HOSE PF3/8-1600L 1
56 2181-1702D5 ELBOW 1
57 S8000141 O-RING 1
58 114-00552 RING;RETAINING 1
3
MEGA 400-V (S/N 3001~)

20. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
59 DS2491001 ELBOW 2 3001~3809
59 DS2338033 ELBOW 2 3810~10381
60 K1014277 NUT;WHEEL 80 3391~10108 IK1002433 80
60 K1002433 NUT;WHEEL 80 10109~
61 420210-00311 PIPE,OIL;BRAKE 1 10382~
4
MEGA 400-V (S/N 3001~)

21. Fig. 1145 WHEEL ASS'Y
MEGA 400-V (S/N 3001~)

22. Fig. 1145 WHEEL ASS'Y
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 276-00156AF1 WHEEL ASS`Y - D
1 276-00157 WHEEL ASS`Y(R.H)-STD. 2 D3001~3476
1 276-00157A WHEEL ASS`Y (R.H) 2 D3477~
1A 278-00105 RIM 22.00X25 1 3001~3476 I278-00105A 1
1A 278-00105A RIM 1 3477~
1AA TRJ653-03 AIR VALVE 1
1B 4276-9019 TIRE 26.5X25(L-3) 1
2 276-00158 WHEEL ASS`Y(L.H)-STD. 2 D3001~3476
2 276-00158A WHEEL ASS`Y (L.H) 2 D3477~
2A 278-00105 RIM 22.00X25 1 3001~3476 I278-00105A 1
2A 278-00105A RIM 1 3477~
2AA TRJ653-03 AIR VALVE 1
2B 4276-9019 TIRE 26.5X25(L-3) 1
1
MEGA 400-V (S/N 3001~)

23. Fig. 1150 MAIN PIPING
MEGA 400-V (S/N 3001~)

24. Fig. 1150 MAIN PIPING
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 400-01811A MAIN PIPING - D
1 401-00156 MAIN PUMP 1
2 401-00158 PUMP;PILOT & STEER 1
3 4420-9471 FLOW AMPLIFIER 1 3001~3158
3 4420-9471A FLOW AMPLIFIER 1 3159~3993
3 4420-9471B STEER AMPLIFIER 1 3994~
4 420-00522 UNLOADER VALVE 1 3001~3485 I420-00522A 1
4 420-00522A UNLOADER VALVE 1 3486~10260 I410146-00002 1
4 410146-00002 UNLOADER VALVE 1 10261~10468 Y410146-00002A 1
4 410146-00002A VALVE,UNLOADING 1 10469~
5 S5102703 WASHER;SPRING M12 2
6 2114-1058D72 WASHER;PLAIN 2
7 182-00018A PIPE;RETURN 1
8 S2215766 BOLT;SOCKET M12X55 4
9 S5110703 WASHER;SPRING 50
10 2180-1026D27 O-RING 5
11 114-00247 THRUSTER 1
12 182-00019A PIPE;RETURN 1
13 2185-1776D27 HOSE 1
14 S2215366 BOLT;SOCKET M12X35 42
15 182-00021C PIPE;SUCTION 1
16 182-00020B PIPE;SUCTION 1
17 2185-1776D14 HOSE 210L 1
18 2185-1776D16 HOSE 1
19 S8450082 CLAMP;HOSE 8
20 2124-1024D13 CLAMP;HOSE 4
21 184-00049A HOSE 1.25"-485L 1
22 2184-1100D159 HOSE 1.25`-800L 1
23 2184-1127D15 HOSE 1"-785L 1
24 2184-1094D38 HOSE 1.25"-650L 1
25 2184-1098D87 HOSE 2"-1.5"-1100L 1
26 2184-1098D86 HOSE 1.25"-1100L 1
27 124-00045B CLAMP 2
28 161-00097 RUBBER 1
29 195-00521 BRACKET 1
30 195-00522B BRACKET 1
1
MEGA 400-V (S/N 3001~)

25. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
31 S0521451 BOLT M16X2.0X40 4
32 S8011300 O-RING 2
33 S5102901 WASHER;SPRING 8
34 S0558153 BOLT 2
35 S5102603 WASHER,SPRING;M10 3
36 180-00189 GASKET 1
37 S2218466 BOLT:SOCKET 4
38 S5110801 WASHER;SPRING 4
39 181-00603 FLANGE;SPLIT 16
40 2180-1026D23 O-RING 8
41 4215-1003D6 FLANGE;SPLIT 2
42 4215-1003D5 FLANGE 2
43 2180-1026D28 O-RING 1
44 2180-1026D32 O-RING 1
45 2181-9083 FLANGE;SPLIT 2
46 S2212366 BOLT;SOCKET M10X1.5X35 4
47 2180-1026D19 O-RING 1
48 S5110603 WASHER;SPRING 4
49 S8000291 O-RING 1
50 2181-1126D25 ADAPTER 1
51 S0558553 BOLT;HEX. 8
52 2512-1077 RUBBER;CUSHION 18
53 2114-1058D62 WASHER 9
54 S0560653 BOLT M12X1.75X45 2
55 S2221466 BOLT;SOCKET M16X2.0X40 4
56 2181-1126D14 ADAPTER 1
57 S8000111 O-RING 1
58 S0558453 BOLT M10X1.5X45 1
59 S2216566 BOLT;SOCKET 2
60 S2215466 BOLT;SOCKET M12X1.75X40 2
61 S0512053 BOLT 1
2
MEGA 400-V (S/N 3001~)

26. Fig. 1160 STEER PIPING
MEGA 400-V (S/N 3001~)

27. Fig. 1160 STEER PIPING
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 400-00304 STEER PIPING - D
1 4420-9470 STEERING UNIT 1 3001~3158
1 4420-9470A STEERING UNIT 1 3159~
2 2181-4133D46 ADAPTER 3
3 S8000181 O-RING 8
4 2181-4133D3 ADAPTER 3
5 2181-1126D14 ADAPTER 3
6 S8000111 O-RING 4
7 2184-1061D345 HOSE PF1/4-1350L 1
8 2184-1197D177 HOSE PF1/2-1600L 1
9 2184-1197D177 HOSE PF1/2-1600L 1
10 2184-1197D177 HOSE PF1/2-1600L 1
11 2184-1212D64 HOSE PF1/2-1150L 1
12 2184-1026D42 HOSE PF1/4-800L 1
13 2184-1036D64 HOSE PF1/4-450L 1
14 2184-1212D62 HOSE PF3/4-700L 1
15 2184-1212D62 HOSE PF3/4-700L 1
16 2184-1198D62 HOSE PF3/4-825L 1
17 2184-1197D178 HOSE PF3/4-825L 1
18 2184-1060D234 HOSE PF1/4-830L 1
19 DS2058167 HOSE PF1/4-850L 1
20 420-00172 VALVE;CUSHION 1
21 4420-9473 VALVE;DUAL CROSS RELIEF 1
22 2181-1126D42 ADAPTER 2
23 2180-1026D26 O-RING 2
24 S0508753 BOLT M8X1.25X18 2
25 S5102503 WASHER,SPRING;M8 2
26 140-00290 PIPE 1
27 S2212766 BOLT;SOCKET M10X1.5X55 8
28 S5110603 WASHER;SPRING 14
29 2180-1026D19 O-RING 2
30 S2212166 BOLT;SOCKET M10X1.5X28 6
31 2180-1026D2 O-RING 2
32 S8030081 O-RING 8
33 181-00368D1 TEE 1
34 181-00369D1 TEE 1
1
MEGA 400-V (S/N 3001~)

28. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
35 2181-4133D5 ADAPTER 2
36 S8000231 O-RING 4
37 S8030121 O-RING 8
38 181-00371D1 TEE 2
39 181-00369D2 TEE 1
40 181-00368D2 TEE 1
41 2181-1951D1 TEE 1
42 S0511953 BOLT 4
43 S5102603 WASHER,SPRING;M10 4
44 S5010613 WASHER,PLAIN;M10 4
45 S8000241 O-RING 2
2
MEGA 400-V (S/N 3001~)

29. Fig. 1170 CONTROL VALVE PIPING-3
MEGA 400-V (S/N 3001~)

30. Fig. 1170 CONTROL VALVE PIPING-3
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 400-01433 CONTROL VALVE PIPING - D
1 426-00257 CONTROL VALVE 3-SPOOL(OPT) 1
2 195-00539 SUPPORT 1
3 4195-3975B SUPPORT 1
4 193-00199A PIPE(R.H);BOOM DOWN 1
5 193-00197A PIPE(L.H);BOOM UP 1
6 193-00198 PIPE;BOOM DOWN 1
7 193-00200 PIPE;BOOM UP 1
8 195-00540A BRACKET;CONTROL PIPE 1
9 2161-2481 RUBBER 6
10 DS2045217 HOSE;BOOM 1050L 1
11 DS2045209 HOSE;BUCKET 1500L 1
12 193-00194A PIPE;PUMP 1
13 193-00193A PIPE;RETURN 1
14 193-00195A PIPE;BUCKET DUMP 1
15 193-00196A PIPE;BUCKET CROWD 1
16 191-00364 CLAMP;PIPE 1
17 191-00365 CLAMP;PIPE 3
18 198-00008 RUBBER 6
19 195-00541A BRACKET;CONTROL PIPE 2
20 191-00366 CLAMP;PIPE 6
21 195-00542A BRACKET;CONTROL PIPE 1
22 195-00543B ANGLE;R.H 1
23 195-00544B ANGLE;L.H 1
25 124-00049 CLAMP;PIPE 4
26 2161-2267A RUBBER 8
27 S5110703 WASHER;SPRING 48
28 S2215466 BOLT;SOCKET M12X1.75X40 28
29 2180-1026D27 O-RING 1
30 S5102703 WASHER;SPRING M12 41
31 S4012733 NUT 13
32 4120-2142A BOLT;SOCKET M12X1.75X170 3
33 2180-1026D24 O-RING 7
34 S2216166 BOLT;SOCKET M12X1.75X75 4
35 S0560453 BOLT M12X1.75X35 6
36 2114-1058D46 WASHER 28
1
MEGA 400-V (S/N 3001~)

31. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
37 S0561153 BOLT M12X1.75X70 10
38 S0562053 BOLT M12X1.75X115 2
39 S0515053 BOLT M12X1.75X25 10
40 S0560753 BOLT M12X1.75X50 4
41 S0562053 BOLT M12X1.75X115 2
42 2181-9078 FLANGE 16
43 2180-1026D19 O-RING 12
44 S2212266 BOLT;SOCKET M10X1.5X30 40
45 S5110603 WASHER;SPRING 48
46 S2212466 BOLT;SOCKET M10X1.5X40 8
47 DS2045215 HOSE;BOOM 1"-970L 1
48 2180-1026D23 O-RING 4
49 4215-1003D7 FLANGE;HALF 8
50 S2215366 BOLT;SOCKET M12X35 16
51 193-00205 PIPE;L.H 1
52 193-00204 PIPE;R.H 1
53 2181-2157D5 FLANGE;COVER 2
54 621-00746A COVER 1
55 2114-1058D30 WASHER;PLAIN 8
56 195-00905 BRACKET;L.H 1
57 DS2045332 HOSE;BUCKET 1.25"-1440L 1
58 DS2045218 HOSE;BOOM 1"-1050L 1
59 DS2045216 HOSE;BOOM 1"-970L 1
60 S0515153 BOLT M12X1.75X28 4
61 191-03729 PLATE 1
62 S0508853 BOLT 2
63 S5102503 WASHER,SPRING;M8 2
2
MEGA 400-V (S/N 3001~)

32. Fig. 1175 CONTROL VALVE PIPING-3
MEGA 400-V (S/N 3001~)

33. Fig. 1175 CONTROL VALVE PIPING-3
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- K1007583 CONTROL VALVE PIPING - D
1 K1007988 CONTROL VALVE-3 SPOOL 1
2 K1007579 SUPPORT 1
3 K1007586 SUPPORT 1
4 K1007576 PIPE(R.H);BOOM DOWN 1
5 K1007575 PIPE(L.H);BOOM UP 1
6 193-00198 PIPE;BOOM DOWN 1
7 193-00200 PIPE;BOOM UP 1
8 195-00540A BRACKET;CONTROL PIPE 1
9 2161-2481 RUBBER 10
10 DS2045217 HOSE;BOOM 1050L 1
11 DS2045209 HOSE;BUCKET 1500L 1
12 K1007937 PIPE;PUMP 1
13 K1007938 PIPE;RETURN 1
14 K1007574 PIPE;BUCKET DUMP 1
15 K1007573 PIPE;BUCKET CROWD 1
16 191-00364 CLAMP;PIPE 3
17 191-00365 CLAMP;PIPE 1
18 198-00008 RUBBER 2
19 195-00541A BRACKET;CONTROL PIPE 2
20 191-00366 CLAMP;PIPE 6
21 K1007569 BRACKET;CONTROL PIPE 1
22 195-00543B ANGLE;R.H 1
23 195-00544B ANGLE;L.H 1
25 124-00049 CLAMP;PIPE 4
26 2161-2267A RUBBER 8
27 S5110703 WASHER;SPRING 48
28 S2215466 BOLT;SOCKET M12X1.75X40 28
30 S5102703 WASHER;SPRING M12 46
31 S4012733 NUT 14
32 S2215666 BOLT;SOCKET 4
33 2180-1026D24 O-RING 1
34 S2216166 BOLT;SOCKET M12X1.75X75 4
35 S0560453 BOLT M12X1.75X35 6
36 2114-1058D46 WASHER 30
37 S0561153 BOLT M12X1.75X70 10
1
MEGA 400-V (S/N 3001~)

34. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
38 S0562053 BOLT M12X1.75X115 2
39 S0515053 BOLT M12X1.75X25 10
40 S0560753 BOLT M12X1.75X50 8
41 S0562053 BOLT M12X1.75X115 2
42 2181-9078 FLANGE 16
43 2180-1026D19 O-RING 12
44 S2212266 BOLT;SOCKET M10X1.5X30 40
45 S5110603 WASHER;SPRING 48
46 S2212466 BOLT;SOCKET M10X1.5X40 8
47 DS2045215 HOSE;BOOM 1"-970L 1
48 2180-1026D23 O-RING 11
49 4215-1003D7 FLANGE;HALF 8
50 S2215366 BOLT;SOCKET M12X35 16
51 K1007577 PIPE;L.H 1
52 K1007578 PIPE;R.H 1
53 2181-2157D5 FLANGE;COVER 2
54 K1008064 COVER 1
55 2114-1058D30 WASHER;PLAIN 6
56 K1007571 BRACKET;L.H 1
57 DS2045332 HOSE;BUCKET 1.25"-1440L 1
58 DS2045218 HOSE;BOOM 1"-1050L 1
59 DS2045216 HOSE;BOOM 1"-970L 1
60 S0515153 BOLT M12X1.75X28 4
2
MEGA 400-V (S/N 3001~)

35. Fig. 1180 PILOT PIPING-3 SPOOL
MEGA 400-V (S/N 3001~)

36. Fig. 1180 PILOT PIPING-3 SPOOL
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 400-00293 PILOT PIPING - D
1 421-00011A REMOCON VALVE 1
2 S2204861 BOLT;SOCKER 4
3 S5110301 WASHER;SPRING M6 4
4 2181-1126D138 ADAPTER 6
5 S8040041 O-RING 8
6 124-00016 CLAMP;RUBBER 1
7 4114-1717 SPACER;TUBE 2
8 195-01072 BRACKET 1
9 2160-1004D57 GROMMET 1
10 191-00363 PLATE 1
11 S0556853 BOLT M8X1.25X75 2
12 S5102503 WASHER,SPRING;M8 4
13 S0514953 BOLT M12X1.75X22 2
14 S5102703 WASHER;SPRING M12 2
15 S5010713 WASHER;PLAIN M12 2
16 2181-2718 ADAPTER 7
17 S8000141 O-RING 10
18 2181-1702D5 ELBOW 7
19 2181-1126D7 ADAPTER 1
20 420-00081 VALVE;PILOT SEQUENCE 1
21 S0556353 BOLT M8X1.25X50 2
22 S8000111 O-RING 4
23 2181-1126D89 ADAPTER PFO1/4-PF3/8 2
24 2181-1951D20 TEE 2
25 621-01458A PLATE 1
26 2184-1036D28 HOSE PF3/8-2000L 1
27 2184-1036D251 HOSE PF3/8-2500L 1
28 2184-1026D448 HOSE PF3/8-2000L 1
29 2184-1026D221 HOSE PF3/8-2270L 1
30 2184-1026D160 HOSE PF3/8-1700L 1
31 2184-1026D123 HOSE PF3/8-1650L 1
32 2184-1026D160 HOSE PF3/8-1700L 1
33 2184-1026D220 HOSE PF3/8-1810L 1
34 2184-1036D229 HOSE PF3/8-1400L 1
35 2184-1036D268 HOSE PF3/8-1900L 1
1
MEGA 400-V (S/N 3001~)

37. Key No Part No Description QtyS.C Serial No ICA Replacable Qty
36 2184-1036D113 HOSE PF3/8-1730L 1
37 2184-1036D209 HOSE PF3/8-850L 1
38 2184-1060D162 HOSE PF3/8-1150L 1
39 2184-1060D163 HOSE PF3/8-1250L 1
40 2184-1060D162 HOSE PF3/8-1150L 1
41 2184-1060D232 HOSE PF3/8-1200L 1
42 2184-1060D168 HOSE PF3/8-1350L 1
43 2184-1060D168 HOSE PF3/8-1350L 1
44 2184-1076D74 HOSE PF3/8-1300L 1
45 DS2213157 ADAPTER 2
46 181-00144D5 ADAPTER 1
47 2181-1951D16 TEE 1
2
MEGA 400-V (S/N 3001~)

38. Fig. 1190 BRAKE PIPING
MEGA 400-V (S/N 3001~)

39. Fig. 1190 BRAKE PIPING
Key No Part No Description QtyS.C Serial No ICA Replacable Qty
- 400-01825 BRAKE PIPING ASSY - D3001~3359
- 400-01825G BRAKE PIPING ASSY - D3360~
1 420-00179C VALVE;BRAKE PEDAL 1
2 420-00079B BRAKE & PILOT VALVE 1 3001~3594 I420-00079C 1
2 420-00079C BRAKE & PILOT VALVE 1 3595~
3 460-00015 ACCUMULATOR 2 3001~3359 IK1014741 2
3 K1014741 ACCUMULATOR 2 3360~
4 S8000141 O-RING 22
5 2120-2172 BOLT;STUD 1
6 2124-1509D7 CLIP;HOSE 2
7 S4012533 NUT;M8 5
8 2181-4133D37 ADAPTER 1
9 S5102603 WASHER,SPRING;M10 8
11 S5102503 WASHER,SPRING;M8 6
16 121-00010D1 NUT 3
17 S5111001 WASHER;SPRING 3
18 181-00524 ADAPTER 3
19 2181-1951D31 TEE 3
20 460-00017 ACCUMULATOR 1 3001~3359 I2460-9054 1
20 2460-9054 ACCUMULATOR 1 3360~
21 S8000181 O-RING 5
22 S2214866 BOLT;SOCKET M12X1.75X20 2
23 S5102703 WASHER;SPRING M12 2
24 2181-1126D7 ADAPTER 6
25 195-01794 BRACKET 1
26 2181-1950D2 PLUG 3
27 2549-9093 SWITCH;LOW PRESSURE 2
28 S8180211 SEAL;RING 2
29 S0504553 BOLT M6X1.0X14 4
30 S8000111 O-RING 4
31 S0509353 BOLT M8X1.25X35 4
32 2181-1126D27 ADAPTER 4
33 S2213666 BOLT;SOCKET M10X1.5X100 2
35 2181-1126D14 ADAPTER 3
37 549-00010 SWITCH;PRESSURE 1
38 S5102303 WASHER;SPRING 4
1
MEGA 400-V (S/N 3001~)

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