Select the champion and identify the Select the champion and identify the
process ownerprocess owner
Champion: senior manager who is closest to Champion: senior manager who is closest to
the processthe process
Process owner: person responsible for the Process owner: person responsible for the
performance of the process and for performance of the process and for
sustaining the gains achieved through Six sustaining the gains achieved through Six
Sigma and identifying future opportunities Sigma and identifying future opportunities
for improving the processfor improving the process
Initiate the Project CharterInitiate the Project Charter
Establishes the project and the project teamEstablishes the project and the project team
Sets the objectives for the project, and Sets the objectives for the project, and
creates the project rationale or justificationcreates the project rationale or justification
Initiate the Project CharterInitiate the Project Charter
Important to give the project a title that Important to give the project a title that
describes it accuratelydescribes it accurately
Gives the champion and the project team Gives the champion and the project team
authority to use organizational resources for authority to use organizational resources for
the project and forms the basis of the project and forms the basis of
communication with stakeholderscommunication with stakeholders
Form the Project TeamForm the Project Team
Begins with the black belt who will lead the Begins with the black belt who will lead the
teamteam
Black Belts must have sufficient training in Black Belts must have sufficient training in
Six Sigma, but also facilitation skills and Six Sigma, but also facilitation skills and
leadership skillsleadership skills
The team leader selects the other members The team leader selects the other members
of the project teamof the project team
Form the Project TeamForm the Project Team
The team that works with the black belt The team that works with the black belt
should be small: 4 to 6 membersshould be small: 4 to 6 members
The team should include green belts and The team should include green belts and
employees who know the process and have employees who know the process and have
experience with it.experience with it.
The people chosen for a project team must The people chosen for a project team must
be familiar with Six Sigma and be able to be familiar with Six Sigma and be able to
commit some time to the projectcommit some time to the project
Form the Project TeamForm the Project Team
Identify the key stakeholdersIdentify the key stakeholders
Build a system chart to show levels of Build a system chart to show levels of
involvement in decisions ( RACI model)involvement in decisions ( RACI model)
Identify the CustomersIdentify the Customers
Customer: any person or organization that Customer: any person or organization that
receives a product or service from a processreceives a product or service from a process
External, if not a part of the organization External, if not a part of the organization
supplying the product or servicesupplying the product or service
Internal if part of the organizationInternal if part of the organization
Collect customer dataCollect customer data
Gather the voice of the customer ( VOC)Gather the voice of the customer ( VOC)
Several means to get the data:Several means to get the data:
Customer complaintsCustomer complaints
Telephone surveyTelephone survey
Mail surveyMail survey
Focus group, in personFocus group, in person
Focus group, onlineFocus group, online
Interviews, one to oneInterviews, one to one
Intercepts ( interviews on the street)Intercepts ( interviews on the street)
Collect customer dataCollect customer data
The Master Black Belt should help the black The Master Black Belt should help the black
belt develop a survey that will be most belt develop a survey that will be most
appropriate for the project and the appropriate for the project and the
customerscustomers
Define the Customer CTQ Define the Customer CTQ
RequirementsRequirements
Take the customer data ( VOC) and translate it Take the customer data ( VOC) and translate it
from « customer language » into CTQs, say from « customer language » into CTQs, say
customer requirementscustomer requirements
One way to identify measures that translate CTQs One way to identify measures that translate CTQs
is the CTQ treeis the CTQ tree
To prioritize CTQs, the team can use a CTQ To prioritize CTQs, the team can use a CTQ
matrixmatrix
Good way to identify the areas that the team needs Good way to identify the areas that the team needs
to improve in order to better satisfy the most CTQs to improve in order to better satisfy the most CTQs
or the most important CTQs.or the most important CTQs.
Determine the Scope of the ProjectDetermine the Scope of the Project
Boundaries within which the Six Sigma team Boundaries within which the Six Sigma team
worksworks
Scoping ensures that the team will be focusing on Scoping ensures that the team will be focusing on
the biggest problem, the best opportunity for the biggest problem, the best opportunity for
improvementimprovement
Necessity to understand where we could gain the Necessity to understand where we could gain the
greatest financial benefitsgreatest financial benefits
One way to do this is by using a Pareto chartOne way to do this is by using a Pareto chart
Define and Map the Core Business Define and Map the Core Business
ProcessProcess
Simple flow chart that names and defines the Simple flow chart that names and defines the
processprocess
Set start and stop points for the process and sketch Set start and stop points for the process and sketch
the basic steps ( usually 4 to 7) insequencethe basic steps ( usually 4 to 7) insequence
Useful to label each step in process as critical, Useful to label each step in process as critical,
major, or minor in terms of the output of the major, or minor in terms of the output of the
processprocess
Also indicate the supplier, the inputs and the Also indicate the supplier, the inputs and the
outputs of the process and of every step, and the outputs of the process and of every step, and the
customercustomer
Establish the Project MetricsEstablish the Project Metrics
Need to choose the measures by which it will be Need to choose the measures by which it will be
assesing its progress toward meeting customer assesing its progress toward meeting customer
requirements, throughout the project and requirements, throughout the project and
ultimately, at the end of the projectultimately, at the end of the project
Project metrics should reflect the VOC but also the Project metrics should reflect the VOC but also the
voice of the business- mission, goals and objectivesvoice of the business- mission, goals and objectives
Metrics are generally according to any of 3 basic Metrics are generally according to any of 3 basic
dimensions: quality, time ( cycle time or delivery), dimensions: quality, time ( cycle time or delivery),
and money ( cost or price)and money ( cost or price)
Identify the important problems in Identify the important problems in
the processthe process
Problems pften identified very qualitatively Problems pften identified very qualitatively
at firstat first
But need for defining each problem more But need for defining each problem more
specifically, with quantitative data, when specifically, with quantitative data, when
possiblepossible
Develop the Problem Statement and Develop the Problem Statement and
the Business Casethe Business Case
Problem Statement:Problem Statement:
Should include the basic facts, such as the Should include the basic facts, such as the
circumstances in which the problem occurs and the circumstances in which the problem occurs and the
extent of the impact of the problemextent of the impact of the problem
Should also provide a baseline, set improvement goals, Should also provide a baseline, set improvement goals,
indicate the approach for resolving the problem, sketch indicate the approach for resolving the problem, sketch
a time frame for the projecta time frame for the project
Give an estimate of the benefits and financial savingsGive an estimate of the benefits and financial savings
Develop the Problem Statement and Develop the Problem Statement and
the Business Casethe Business Case
Business Case:Business Case:
Communicates the need for the project in terms Communicates the need for the project in terms
of meeting business objectivesof meeting business objectives
Focus on the vital Few FactorsFocus on the vital Few Factors
Made through a Pareto analysisMade through a Pareto analysis
Pareto analysis:Pareto analysis:
Technique that uses data to assess the relationship Technique that uses data to assess the relationship
between causes and a specific effect and then creates between causes and a specific effect and then creates
a graphic display of the causes in order of importance a graphic display of the causes in order of importance
and tracks the cumulative effectsand tracks the cumulative effects
Define the Deliverables for each Define the Deliverables for each
phasephase
Determine the Resources necessaryDetermine the Resources necessary
Resources:Resources:
FinancialFinancial
OrganizationalOrganizational
Administrative support including ongoing Administrative support including ongoing
training for the black belt, any green belts, and training for the black belt, any green belts, and
the other members of the teamthe other members of the team
Obtain approval for the projectObtain approval for the project
Start training the Team MembersStart training the Team Members
Focuses on the tools and techniques Focuses on the tools and techniques
necessary for the steps planned for that necessary for the steps planned for that
specific projectspecific project
Form a Project PlanForm a Project Plan
The Plan structures the project into steps and The Plan structures the project into steps and
schedules milestones, deliverables, and goals for schedules milestones, deliverables, and goals for
the 5 phases:the 5 phases:
The milestones indicate when and where the team The milestones indicate when and where the team
should be in the projectshould be in the project
For each task, the project plan should specify the For each task, the project plan should specify the
person with primary responsibility and indicate the person with primary responsibility and indicate the
start and finish times and duration for each taskstart and finish times and duration for each task
Form a Project PlanForm a Project Plan
The black belt, master black belt, and the The black belt, master black belt, and the
champion should specify and schedule the champion should specify and schedule the
training needed by each member of the teamtraining needed by each member of the team
They should also schedule the five phase-They should also schedule the five phase-
gate reviewsgate reviews
Finally, the project plan will include a Finally, the project plan will include a
communication plancommunication plan
Conduct the Define Phase-Gate Conduct the Define Phase-Gate
ReviewReview
The review provides the members of the executive The review provides the members of the executive
team an opportunityteam an opportunity
To ask questions about the projectTo ask questions about the project
Make commentsMake comments
Discuss any obstaclesDiscuss any obstacles
Allocate resources as necessaryAllocate resources as necessary
Ensure that the project team is achieving the project Ensure that the project team is achieving the project
goals according to schedulegoals according to schedule
And provide positive reinforcement for the project teamAnd provide positive reinforcement for the project team