Detailed Project Report on FABRICATION OF SHEET METAL COMPONENTS (CAP: 10 MT/DAY)

Sheet Metal Components encompass a very wide field including railways defence, automobile industry consumer durable industry, LPG Stoves & cylinders all kinds of fans, air conditioners and many more.
Besides these sheet metal components have a very good export potential in the world market. It is a non-polluting industry as well as labour-intensive which priovides enormeons job opportunities.

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ENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: [phone]
E-mail: [email protected]
Website: www.eiriindia.org




FABRICATION OF SHEET METAL COMPONENTS
(CAP: 10 MT/DAY)
[EIRI/EDPR/4757] J.C.: 2977XL

Sheet Metal Components encompass a very wide field including railways defence,
automobile industry consumer durable industry, LPG Stoves & cylinders all kinds
of fans, air conditioners and many more.
Besides these sheet metal components have a very good export potential in the
world market. It is a non-polluting industry as well as labour-intensive which
priovides enormeons job opportunities.
Fire Extinguishers are used in extinguishing the fire. There is a continuous
demand for these products in India specially from offices, Commercial Building,
Appartments, Cinema Hall Factory etc
Visualising this there is a continous demand for fire extinguisheres.
Regarding motor cycle shocker covers these are used for safety measures of the
shocker. As the demand of automobile industries is increasing there is bright
scope for the shocker covers.
Regarding Transformer clamps and cover these are used for holding coil/
transformer which is used in every electronic/electrical equipment.
In general sheet metal components have a very broad spectrum of uses.

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CONTENTS

INTRODUCTION

SHOCKER COVER

USES & APPLICATION

B.I.S. SPECIFICATIONS

MARKET POTENTIAL

MANUFACTURING PROCESS OF FIRE EXTINGUISHER CYLINDERS/MOTOTR
CYCLE SHOCKER COVERS

PROCESS FLOW SHEET OF FIRE EXTINGUISHER CYLINDERS/MOTOR CYCLE
SHOCKER COVERS

GENERAL MANUFACTURING PROCESS OF SHEET METAL COMPONENTS

SHEET METAL CUTTING OPERATIONS

CUTTING OPERATIONS ARE CLASSIFIED BY THE FOLLOWING CATEGORIES
AND TERMS:-

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OPERATIONS FOR PRODUCING BLANKS

OPERATIONS FOR CUTTING HOLES

OPERATIONS FOR PROGRESSIVE WORKING

MISCELLANEOUS OPERATIONS

SHEARING

CUT OFF

BLANKING

PUNCHING

SLOTTING

BENDING

DRAWING

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PRESENT MANUFACTURERS OF FABRICATION OF SHEET METAL
COMPONENTS

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

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MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

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7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

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3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

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TIME SCHEDULE

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF DRILLING MACHINE

SUPPLIERS OF SHEET METAL WORKING (BENDING/SHAPING) MACHINE

SUPPLIERS OF WELDING MACHINE

SUPPLIERS OF LATHE MACHINES

SUPPLIERS OF SURFACE GRINDER

SUPPLIERS OF MILLING MACHINE

SUPPLIERS OF STAMPINGS MACHINE

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SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF STEEL SHEETS/STRIPS ETC.

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

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09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (16,570 sq.mt.) Rs. 3.83 Cr
Plant & Machinery Rs. 1.52 Cr
Working Capital for 1 Month Rs. 1.83 Cr
Total Capital Investment Rs. 7.27 Cr
Rate of Return 51%
Break Even Point 36%