Detailed Project Report on SULPHUR WDG POWDER (PRODUCTION RATE – 100 MT/DAY)

Sulphur WDG has wide applications in agriculture industry. It helps in maintaining the appropriate pH of the soil, thereby better uptake of other nutrients, better crop stand, key ingredient in the process of photosynthesis, helps in the synthesis of proteins, Enzymes & Vitamins, controls metabolic & growth processes within plant cells, promotes nodulation in the legumes, thereby helps in nitrogen fixation and many more.

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ENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: [phone]
E-mail: [email protected]
Website: www.eiriindia.org




SULPHUR WDG POWDER (PRODUCTION RATE –
100 MT/DAY)
[EIRI/EDPR/4752] J.C.: 2972INR, 2972US$

Sulphur WDG has wide applications in agriculture industry. It helps in
maintaining the appropriate pH of the soil, thereby better uptake of other
nutrients, better crop stand, key ingredient in the process of photosynthesis,
helps in the synthesis of proteins, Enzymes & Vitamins, controls metabolic &
growth processes within plant cells, promotes nodulation in the legumes, thereby
helps in nitrogen fixation and many more.
Technical Name Sulphur 80% WDG

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CONTENTS

INTRODUCTION

PROPERTIES & APPLICATION

PREPARATION FOR SPRAY SOLUTION:

SPECTRUM OF ACTION AND SUGGESTED USES:

OTHERS:

STRENGTHS

USER FRIENDLY PRODUCT

OPPORTUNITY

WATER DISPERSIBLE GRANULES

PROCESSING TECHNOLOGIES

TYPICAL FORMULATION:

GLOBAL MARKET OVERVIEW

U.S. AGROCHEMICALS MARKET GROWTH

ASIA PACIFIC AGROCHEMICALS MARKET TRENDS

EUROPE AGROCHEMICALS MARKET FASHION

CENTRAL & SOUTH AMERICA AGROCHEMICALS MARKET TREND

MIDDLE EAST & AFRICA AGROCHEMICALS MARKET MOVEMENT

IMPORTANT AGROCHEMICALS COMPANY PERCEPTION

MAIN AGROCHEMICALS COMPANIES:

PAST DEVELOPMENTS

MIDDLE EAST AGROCHEMICALS MARKET TRENDS

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MIDDLE EAST AGROCHEMICALS MARKET SEGMENTATION:

FERTILIZER TYPE INSIGHTS:

PROCESS DESCRIPTION OF SULPHUR WDG POWDER

FORMULATION OF WDG 80%

MANUFACTURING METHODS

FROM DRY BASE:

FROM WET BASE

TESTING METHODS

MANUFACTURING PROCESS 0F SULPHUR 80% WDG

OPERATING CONDITION

PRODUCT PROPERTIES

PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

SPECIFICATION OF SULPHUR WDG

SULPHUR DISPERSIBLE POWDERS

ACTIVE INGREDIENT

IMPURITIES

PHYSICAL PROPERTIES

WET SIEVE TEST

PARTICLE SIZE DISTRIBUTION

SUSPENSIBILITY

WETTABILITY OF THE PRODUCT

PERSISTENT FOAM

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STORAGE STABILITY

HEAT STABILITY

CONTAINERS

BIOLOGICAL PROPERTIES

PHYTOTOXICITY

WETTING OF CROPS

SULPHUR AQUEDOUS DISPERSIONS

DESCRIPTION

ACTIVE INGREDIENT

SULPHUR

DECLARED CONTENT

IMPURITIRES

ARSENIC

PHYSICAL PROPERTIES

WET SIEVE TEST

PARTICLE SIZE DISTRIBUTION

THE SULPHUR SHALL BE PRESENT IN PARTICLES OF DIAMETERS, AS FOLLOWS:

SUSPENSIBILITY

STORAGE STABILITY

HEAT STABILITY

CONTAINERS

BIOLOGICAL PROPERTIES

PHYTOTOXICITY

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WETTING OF CROPS

MATERIAL SAFETY DATA SHEET OF SULPHUR WDG

HAZARDS IDENTIFICATION

FIRST AID

FIRE FIGHTING MEASURES

ACCIDENTAL RELEASE MEASURES

HANDLING AND STORAGE

EXPOSURE CONTROLS/PERSONAL PROTECTION

PERSONAL PROTECTIVE EQUIPMENT:

STABILITY AND REACTIVITY

TOXICOLOGICAL INFORMATION

PLANT & MACHINERY SUPPLIERS/TURNKEY

TURNKEY SUPPLIES FOR SULPHUR WDG

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

BELT CONVEYORS

FEED HOPPERS

VIBRO SIFTER

SCREW CONVEYORS

JET MILL

SLAT CONVEYOR

NITROGEN GAS GENERATORS

BOILERS

GENERATOR SET

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STITCHING MACHINE

PACKAGING MACHINE (LOWER SIZE)

RAW MATERIAL SUPPLIERS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

ANTICIPATED ENVIRONMENTAL IMPACTS

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CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

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15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (10,000 sq.mt.) Rs. 4.60 Cr
Plant & Machinery Rs. 10.00 Cr
Working Capital for 2 Months Rs. 12.58 Cr
Total Capital Investment Rs. 28.64 Cr
Rate of Return 22%
Break Even Point 71%