Difference between hydraulic and pneumatic systems in transmitting motion
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Aug 09, 2016
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Difference between hydraulic and
pneumatic systems in transmitting
motion
Name: ﺝﺮﻓ ﺪﻤﺤﻣ ﺩﻮﻤﺤﻣﺪﻤﺣﺃ
Introduction:
Both hydraulic and pneumatic are defined as fluid power. They use fluid to transmit power
from one point to another.
In many ways, hydraulics and pneumatics share the same principals.
However, there are a few ways in which they differ.
Comparison between a hydraulic and a pneumatic system:
Hydraulic System Pneumatic System
Transmit
fluid
It employs a pressurized liquid as
a fluid (incompressible)
It employs a compressed gas, usually
air, as a fluid which is compressible like
a spring
Pressures An oil hydraulic system operates
at pressures from 500 to 5000 psi
A pneumatic system usually operates
at 100 psi
System design
Generally designed as closed
system
Usually designed as open system
Lubrication The system is self‐lubricated
because it usually uses oil
Special arrangements for lubrication
are needed
Common uses
Hydraulic systems are commonly
used to lift or move heavily
objects
In industry, pneumatic systems are
commonly used
to operate
rotary tools and
cylinders for
clamps or for
pushing
mechanisms
Power
supplies
In a hydraulic system a pump
must be turned on to cause the
fluid to flow
In a pneumatic system, compressed air
confined in a tank is released into
atmosphere to cause fluid to flow using
air‐compressors
leakage The system slows down when
leakage
occurs
Leakage does not affect the system
much
Valve
operations
Valve operations are difficult Valve operations are easy
weight Heavier in weight Lighter in weight
fire hazards The system is unsafe to fire
hazards
The system is free from fire hazards
Components of a hydraulic system:
Functions of the components are as follows:
1‐ The hydraulic actuator is a device used to convert the fluid power into mechanical
power to do useful work. The actuator may be of the linear type (e.g., hydraulic
cylinder) or rotary type(e.g., hydraulic motor) to provide linear or rotary motion,
respectively.
2‐ The hydraulic pump is used to force the fluid from the reservoir to rest of the
hydraulic circuit by converting mechanical energy into hydraulic energy.
3‐ Valves are used to control the direction, pressure and flow rate of a fluid flowing
through the circuit.
4‐ External power supply (motor) is required to drive the pump.
5‐ Reservoir is used to hold the hydraulic liquid, usually hydraulic oil.
6‐ Piping system carries the hydraulic oil from one place to another.
7‐ Filters are used to remove any foreign particles so as keep the fluid system clean and
efficient, as well as avoid damage to the actuator and valves.
8‐ Pressure regulator regulates (i.e., maintains) the required level of pressure in the
hydraulic fluid.
Components of a pneumatic system:
The functions of these components are as follows:
1‐ The pneumatic actuator converts the fluid power into mechanical power to perform
useful work.
2‐ The compressor is used to compress the fresh air drawn from the atmosphere.
3‐ The storage reservoir is used to store a given volume of compressed air.
4‐ The valves are used to control the direction, flow rate and pressure of compressed
air.
5‐ External power supply (motor) is used to drive the compressor.
6‐ The piping system carries the pressurized air from one location to another.
Advantages of Pneumatics over Hydraulics:
Like hydraulics, pneumatics is a type of fluid power application where instead of an
incompressible liquid, pneumatics employ gas in their system. Hydraulics present certain
advantages over pneumatics, but in a given application, pneumatic powered equipment is
more suitable, particularly in industries where the factory units are plumbed for
compressed air.
The air used in pneumatic devices is dried and free from moisture so that it does not create
any problem to the internal parts of the system. Moreover, to avoid corrosive actions, oil or
lubricants are added so that friction effects can be reduced. Compressed air is used in most
of the machines and in some cases compressed carbon dioxide is used. As most of the
pneumatic devices are air based, they have a less complicated design and can be made of
inexpensive material. Mass production techniques can be adopted to produce pneumatic
systems, which not only save money but save time too.