Forklift Telehandler ONLY Operator Training Revised_7.6.2022.pptx

Forklift safety training for Telehandler forklifts. Content provided by Sunbelt.

1. OPERATOR TRAINING U.S. - FORK TRUCKS Rough Terrain Forklifts Straight Mast and Telehandlers In Compliance With OSHA, CSA and ANSI/ITSDF Standards

2. TABLE OF CONTENTS 2 Introductions Training Objectives Types of Equipment Pre-Start Inspection Safe Operation What Can Go Wrong? Parking & Shut Down Test Summary Hands-On Assessment

3. INTRODUCTIONS © 2022 Sunbelt Rentals, Inc., All Rights Reserved 3

4. INTRODUCTIONS © 2022 Sunbelt Rentals, Inc., All Rights Reserved 4 Instructor Attendees Name Background What do you hope to learn? Please silence your cell phones Breaks at 90 min Fire Exits, Rest Rooms

5. We hope that this aids you in understanding how to use lift equipment Please use only as guidelines Refer to the OSHA standards and regulations for construction projects The Operator Manual is the presiding text on the safe operation of the Forklift, Read and understand it INTRODUCTIONS © 2022 Sunbelt Rentals, Inc., All Rights Reserved 5

6. TRAINING OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved

7. INTRODUCTIONS, GEAR QUIZ © 2022 Sunbelt Rentals, Inc., All Rights Reserved Name 3 things you need to know about Forklifts before operating? 6 1 Get training 2 Read the operator’s manual 3 Conduct a pre-start inspection Stay away from power lines 5 4 Conduct a workplace inspection 6 Read and understand the load charts or ID plate 7 The weight of the load 8 The capacity of the forklift 9 Any attachments 10 Do not lift personnel 11 Do not alter the forklift in any way 12 Don’t operate a forklift that is not operating properly 13 Follow all Jobsite Rules and procedures 3

8. TRAINING OBJECTIVES 8 © 2022 Sunbelt Rentals, Inc., All Rights Reserved An understanding of your responsibilities An understanding of the various types of lift equipment An understanding of a workplace inspection An understanding of the hazards involved Written exam Must get 32 out of 40 correct Hands-on training and … How to prevent accidents Course Objectives and Goals To provide the student with: An understanding of a pre-start inspection

9. TRAINING OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved 9 How Hydraulic Equipment Works Fluid Pump Valve Cylinder or Drive Power

10. TRAINING OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved 10 Only qualified personnel shall operate the equipment Each machine is different Read operator’s, AEM manuals Give yourself time to get familiar with the controls Trained per OSHA CSA ANSI/ITSDF Authorized by the employer/user Familiarized

11. TRAINING OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved 85 forklift fatalities and 34,900 injuries each year Millions of $$ of lost production Untold misery and loss to families, relatives and friends What accidents have you seen, witnessed or experienced? 7 Accidents cost everyone!!!

12. TRAINING OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved 12 The Most Serious Accidents Tip Over Struck by Material Struck by Forklift Worker Fell from Forklift Worker Pinned Between Objects Forklift Ran Off Dock Worker Died During Forklift Repair

13. TRAINING OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved 13 Definitions Telehandler Forklift - a device designed to lift and transport materials that is used on rough terrain, has a telescopic boom that raises and lowers, typically with 6k to 15k lbs. of capacity Warehouse Forklift- a device designed to lift and transport materials on a smooth flat and level surface usually concrete to load/unload trucks and shelves USERS – person or entity that utilizes or puts into operation the lift. (includes companies and supervisors, etc.) OPERATORS – a qualified person who controls the movement of the lift

14. TRAINING OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved 14 Training Required OPERATOR TRAINING: Ensure that the individual has been trained Retraining as necessary to restore proficiency Change in worksite Change in equipment Accident or near miss Or recognized deficiency Outriggers Articulating boo lifts Policy: retraining every 3 years or any of the above.

15. Accidents cost __________. Only _________________ shall operate the equipment. Name two of the most common Forklift accidents? TRAINING OBJECTIVES - GEAR QUIZ © 2022 Sunbelt Rentals, Inc., All Rights Reserved 15 everyone qualified personnel 5 Worker Pinned Between Objects 1 Tip-over 2 Struck by Material Struck by Forklift 3 4 Worker Fell From Forklift 7 Worker Died During Forklift Repair 6 Forklift Ran Off Dock 5

16. TYPES OF EQUIPMENT © 2022 Sunbelt Rentals, Inc., All Rights Reserved

17. TYPES OF FORKLIFTS © 2022 Sunbelt Rentals, Inc., All Rights Reserved 12 Classes of Lift Trucks Powered Industrial Trucks Class 7, Rough Terrain Straight Mast Telehandler Trailer Mounted Forklifts “Moffitt”

18. TYPES OF FORKLIFTS © 2022 Sunbelt Rentals, Inc., All Rights Reserved 18 Telehandler Rough Terrain Forklift Reaches to Greater Heights Adjustable Frame Multiple Steering Modes Oscillating Axle a.k.a., Reach Lifts, Shooters, Lull, Telehandler. JLG, Skytrak , Cat, JCB Loadall , Genie

19. TYPES OF FORKLIFTS © 2022 Sunbelt Rentals, Inc., All Rights Reserved 19 Vertical Mast RTFL Steering Primarily through Rear Wheels Mast Tilt Feature Carriage Shift Feature Tight Turning Radius Efficient in Storage Rack Areas JCB, Case

20. TYPES OF FORKLIFTS © 2022 Sunbelt Rentals, Inc., All Rights Reserved 20 Questions to Determine the Correct Forklift for the Job How high do you need to land the load? How close can you get the forklift to the work? How much weight are you lifting? Inside or outside? Electric, Gas/LP, Diesel Path from drop off area to work area? What work are you doing?

21. TYPES OF EQUIPMENT, GEAR QUIZ © 2022 Sunbelt Rentals, Inc., All Rights Reserved 21 Rough terrain reach forklifts are also known as: Shooters Lulls Telehandlers All the Above An important question to ask when selecting any forklift is: _______________________. How much am I picking up 7

22. PRE-START INSPECTION

23. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 23 Steel Toe Work Boots Hardhat, overhead hazards Safety Glasses Seatbelt Safety Gear Starts with  YOU , are you Fit for duty and properly protected? Hard hat Steel toed work boots Safety glasses Hi-Vis Vest Seatbelts Reflective HiVis Vest

24. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 24 Before the Start of the Day or Before the Start of the Work Shift Operating & emergency controls Safety devices, backup alarm & horn Fire extinguisher, mirrors, personal protective devices, hardhat, safety boots, safety glasses, seatbelt Air, hydraulic, & fuel system leaks Cables, wiring Loose, missing parts Tire, wheels Grab handles and steps Forks Placards, warnings, control markings, manuals Outriggers, stabilizers, other structures ROPS Items specified by manufacturer, Manuals All defects shall be corrected before use

25. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 25 Common Problems Seatbelts not working Control markings illegible Load charts missing Forks damaged Fuel not clearly marked Brakes not working Fire Extinguisher, Charged, Tagged Manuals missing Altering safety devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

26. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 26 Hydraulic Leaks Do not put your hands around hydraulic lines especially if you suspect a leak High pressure injection injuries can be fatal If injured by high pressure injection seek professional medical attention IMMEDIATELY from a HAND SPECIALIST!!! Your life or limb may depend on immediate action WARNING! – Graphic slide is next!

27. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 27 This is NOT the injury but the operation to remove the oil from the muscle tissue. High pressure hydraulic injection injury, man was wearing leather gloves at the time as well. Mineral oil ate away at the fatty tissues in his hand and began traveling up his arm. High Pressure Injection Injury

28. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 28 These Forks are Worn more than 10%. Fork Thickness Heel must be at least 90% of fork vertical shank thickness, OSHA and ANSI. Blade Shank

29. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 29 2.2 lbs. = 1 Kg. 600 mm = 24 Inches 1250 kg = 2750 lbs. Fork capacity: Each fork must match, be marked and the combination of the two forks must be equal to or greater than the forklift capacity, per ANSI. Fork capacity Example: If forklift capacity is 5,000 lbs. each fork must have a capacity of 2,500lbs.

30. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 30 Surface cracks , visual check or non-destructive testing Straightness of blade and shank, within 0.5% of length of blade or height of shank Fork angle from upper face of blade to load face of shank, within 3 degrees of original Relative height of fork tips in set when mounted on fork carrier, difference of height not to exceed 3% of length of blade Operation of positioning lock (if provided), good repair and correct operation Fork Inspection per ANSI/ITSDF The forks shall be carefully examined for the following: Wear, especially in the area of heel, Thickness shall be within 10% of original specification or not less than minimum thickness as specified by the fork manufacturer Fit of fork arm mounting hooks or eye , visual check for fit with no excessive wear or deformation between hooks and carrier of fork eye and shaft Markings , shall be legible

31. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 31 Manuals Operator’s Manual AEM Yellow Manual Manuals for attachments when applicable

32. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 32 Check fuel, what kind? Do NOT run out of fuel! Some lifts will not restart if low on fuel Check DEF, (Diesel Exhaust Fluid) Watch regen status indicator DO NOT BYPASS REGEN!!! Maintenance Check oil Check radiator, cold Watch gauges Check fan belts Check hoses Check tires Check batteries

33. PRE-START INSPECTION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 33 Refueling Do NOT Run Out of Fuel!!! Attend fuel nozzle Do not overfill Report spills and … Do NOT run out of fuel!!! Shut engine off DO NOT SMOKE Keep sparks and flame away Do not cut or weld Know the type of fuel Newer Diesel engines will shut off when tank is near empty and will not restart, add fuel to restart.

34. PRE-START INSPECTION Tires and Wheels Loose or missing lug nuts Missing bearing caps Leaks Most telehandler tires are foam filled or solid Non-Marking white or gray tires require a static strap under the lift that drags on the floor to dissipate the static charge (NFPA standard) © 2022 Sunbelt Rentals, Inc., All Rights Reserved 34 Note: Foam Filled There is a plug lag bolt in the tire directly opposite from the valve stem

35. PRE-START INSPECTION RED – Immediate hazards which WILL result in severe personal injury or DEATH. © 2022 Sunbelt Rentals, Inc., All Rights Reserved 35 Notice decal - indicates “Gas” “Diesel” “Hydraulic Oil” ORANGE – Hazards or unsafe practices which COULD result in severe personal injury or death. YELLOW – Hazards or unsafe practices which COULD result in minor personal injury or product or property damage. Definitions of labeling: 28

36. PRE-START INSPECTION Troubleshooting Forklift will not start Is the gear selector in neutral Is the parking brake set, electric or manual Are you turning the key all the way (JCB Loadall ) Forklift will not move or moves slowly Check parking brake Telehandler – check gear selector rotate to 1 st or 2 nd gear If stuck, rotate gear selector to 1 st gear, use differential lock if equipped © 2022 Sunbelt Rentals, Inc., All Rights Reserved 36 Starting – Left foot brake, gear selector in neutral, parking brake set, turn the key

37. PRE-START INSPECTION, GEAR QUIZ © 2022 Sunbelt Rentals, Inc., All Rights Reserved 37 Name 3 things to check on a pre-start inspection. 1 Operating & Emergency Controls 2 Safety Devices 3 Personal Protective Devices, Hardhat, Safety Boots, Safety Glasses, Seatbelt, Horn, Mirrors Cables, Wiring 5 4 Air, Hydraulic, & Fuel System Leaks 6 Loose, Missing Parts 7 Tires, Wheels 8 Placards, Warnings, Control Markings, Manuals 9 Outriggers, Stabilizers, Other Structures 10 ROPS 11 Grab Handles and Steps 12 Forks 13 Items Specified By Manufacturer’s Operating and Safety Manual 9

38. SAFE OPERATION

39. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 39 3 & 4 points of contact getting into the seat. Mounting and Dismounting A forklift is unattended when out of view of the operator or the operator is more than 25 feet from the forklift A forklift is attended when the operator is within view and the operator is not more than 25 feet from the forklift Three Point Contact Clean shoes off Two feet and one hand or Two hands and one foot always on the machine or ground Face the machine Sit in the seat, adjust the seat, fasten seatbelt Do not get off, unless forklift is properly shut down Do not swing off, slide out, etc. Exit facing the machine, maintaining the “Three Point Contact”

40. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 40 Hazard or Risk Assessment The process to identify potential hazards associated with a task and work environment where the task is to be performed and the development of methods to remove or control the risk to workers from identified hazards.

41. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 41 What are some hazards you should be aware of when operating a Forklift? Untrained Operator Right Forklift for the Job Ground Support, Firm and Level Pedestrians and Other Equipment Ramps, Drop-offs, Holes Housekeeping, Debris, Cords, Hoses Obstacles Overhead Wind, Weather and Lightning Enclosed Environment, Carbon Monoxide CO Poisoning Power Lines Reporting potentially hazardous locations. The operator shall immediately report to his supervisor any potential hazardous location(s) (environment) which become evident during operation If any of the above conditions change, STOP, consult your supervisor

42. If any of the above conditions change, STOP, consult your supervisor SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 42 Hazard Assessment - Hazard & Correction Operator and spotter trained . Public roadways , spotter, signal person. Surface and soil conditions where the forklift will be operated ; including sufficient strength to withstand all floor/ground load forces imposed by the forklift in all operating configurations. See operator's manual. Will the forklift reach the landing area? Verify load chart range and capacity of what you are lifting

43. If any of the above conditions change, STOP, consult your supervisor SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 43 Hazard Assessment - Hazard & Correction Pedestrian traffic where the lift will be operated - barricades, traffic control, spotter. Precautions for other moving equipment - barricades, traffic control, spotter. Ramps and other sloped surfaces that could affect the vehicle's stability, spotter. Spotter is required in narrow aisles and near all critical equipment and piping, construction or live units

44. If any of the above conditions change, STOP, consult your supervisor SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 44 Hazard Assessment - Hazard & Correction Bumps or floor obstructions. Keep the telehandler level when traveling and before lifting Debris, housekeeping , pick up debris. Overhead obstructions Spotter required Drop-offs or holes , including those concealed by water, ice, mud, etc. . Electrocution hazards , stay 20 feet away or notify power company to Lock Out power. Observe minimum approach distance. Spotter required

45. If any of the above conditions change, STOP, consult your supervisor SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 45 Hazard Assessment - Hazard & Correction Wind and weather conditions – lightning within 6 miles, wind limited to manufacturers’ requirements. Other possible unsafe conditions . Refer to pre-task assessment, MPW, STA, JSA, TSA Hazardous environmental locations where the vehicle will be operated. Explosion or fire hazards Closed environments and other areas where insufficient ventilation or poor vehicle maintenance could cause a buildup of carbon monoxide or diesel exhaust.

46. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 46 Racks and Narrow Isles Be aware of Maneuverability Overhead obstructions Visibility, sound horn, use your mirrors Pedestrians Other vehicles Can racks support the load

47. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 47 Railroad Tracks Do not park or store materials within 25 feet of railroad tracks Cross tracks after Stopping and making sure the track is clear of moving cars Cross at an angle, slowly

48. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 48 Power Line Clearances Minimum Approach Distance Some may require a power line Proximity Permit Voltage Range 0 to 350kv 20 feet 350kv to 500kv 25 feet 500kv to 750kv 35 feet 750kv to 1000kv 45 feet

49. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 49 Minimum Safe Approach Distance If you have contacted a power line, DO NOT step off the lift. Stay with it and try and back the lift out of the line. If you cannot back it out of the line, stay with the machine and call for help. If you are in danger because the lift is on fire and you must exit, DO NOT STEP OFF . You must jump off with both arms and hands wrapped around yourself and you must land on both feet and not fall against the lift or the ground. You must then shuffle your feet without picking them off the ground away from the lift and away from the power line.

50. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 50

51. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 51 Percent Slope to Degrees Conversion Percent % Slope 10 20 30 40 50 60 70 80 90 100 120 140 170 200 Degrees ° 6 ° 11 ° 17 ° 22 ° 27 ° 31 ° 35 ° 39 ° 42 ° 45 ° 50 ° 55 ° 60 ° 64 ° Percent Slope of 10% 1 2 3 4 5 6 7 8 9 10 1 foot rise on 10 foot of run – 10% slope or 6 ° Slope vs. Degrees They are not the same

52. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 52 Operator frame tilted to the right to place steel columns. Frame tilt/level is ONLY to be used to LEVEL the forklift, NOT to un-level it Driving while boom elevated Tip Over Accidents Elevate ONLY on flat, firm, level ground!!!

53. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 53 What is a forklift? Lever Stability Law of Physics Attachments (ONLY MANUF. APPROVED) Man Baskets Other Fork Attachments Load Chart Understanding Telehandler Load Charts Warehouse ID Plates

54. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 54 Manuals, Warning Labels, ID Plates and Load Charts Operators Manual Read it! Warning Labels Legible Read and Heed ID Plates Read and Understand Load Charts Telehandlers Read and Understand

55. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 55 Site Specific Rules PPE Speed Limits Hand Signals Signs Communications Training I.D. Reflective Fluorescent Vest

56. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 56 Typical RT Straight Mast Controls Transmission Shifter, Forward, Neutral, Reverse 1 Gauges, Fuel, Water Temp., Oil Pressure, Engine RPM … 2 Fork and Mast Controls, Up & Down, Mast Tilt, and Side Shift, 4 th Lever Fork Adjuster 3 Key Switch, Horn, Lights, Accessories 4 Brake Pedal, Accelerator 5 Parking Brake 6

57. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 57 Typical Telehandler Controls Transmission Shifter, Forward, Neutral, Reverse, may also include speed/shifter 1 Gauges, Fuel, Water Temp., Oil Pressure, Engine RPM … 2 Horn, Key Switch, Lights, Steer Mode Switch, Accessories 4 Frame Tilt Indicator 3 Boom Up, Down, Extend, Retract, Fork Tilt, Frame Tilt/Level 5 Outrigger Stabilizers, if equipped, 10k 12k 6 Brake Pedal, Accelerator 7 Electric Parking Brake 8

58. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 58 Typical Telehandler RT Controls Boom Down Boom Up Tele Out Tele In Note: Dial, Rocker switch or Button will be Fork Tilt Fork tilt down Fork tilt up Frame tilt or sway right Frame tilt or sway left

59. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 59 Caution Keep both feet, arms and legs inside the protection of the ROPS cab Right foot accelerate, Left foot brake pedal, cover the brake when traveling Telehandler - Frame tilt is for leveling the forklift ONLY! Telehandler - Keep the forklift level at ZERO when traveling and before lifting. Telehandler - DO NOT FRAME TILT once boom is raised.

60. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 60 Starting Get into the seat with three points of contact Adjust the seat Fasten your seat belt, adjust it tight across your lap Electric or Hand Parking Brake must be set, ON for forklift to start Transmission selector must be in NEUTRAL for the forklift to start Put your left foot on the brake when starting. Turn the key DANGER!!! Never start any equipment without sitting in the seat. Keep all body parts including hands and feet inside the cab Starting – Left foot brake, gear selector in neutral, parking brake set, turn the key

61. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 61 Example: A cube of concrete block weighs about 3,000 lbs. note GREEN bounded area of safe capacity What are the Limits: Fly Boom #6 showing, 50 degrees Fly Boom #5 showing, 45 degrees Fly Boom #4 showing, 35 degrees Fly Boom #3 showing, OK Distance in feet in front of the tires Height Range in feet Boom angle indicator, in degrees Numbers or letters on fly boom sections, indicate distance fly boom is extended 3,000 lbs. JLG G6-42 Range of capacity in pounds

62. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 62 Test: What are the limits on this load chart for an 8k capacity forklift when carrying 3,000 lbs.? Answers: E – 40 degrees D – 35 degrees C – OK 3,000 lbs. 35° Skytrak 8042

63. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 63 Capacity Limits Reading the Fly Boom Letters or Numbers and Boom Angle Indicator tells the operator where they are on the load chart and therefore the capacity

64. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 64 Overloaded outside load chart capacity

65. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 65 35 degrees on boom angle indicator. Genie, Square Shooter, Terex 644C

66. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 66 Cube of block = 3,000 lbs., letter C on fly boom, 35 degrees on boom angle indicator, was crossing over to the 2,000 lb. capacity when boom broke. NOTE: 35° 27’ height and 22’ reach in front for cube of block or 3,000 lbs. Cube of block 27’ – 44’ Genie, Terex, Square Shooter GTH-644C

67. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 67 Oscillating Axle Unlocked Stability Triangle Oscillating Axles (Telehandlers) The rear axle oscillates over rough uneven terrain Rear oscillating axle locks when the lift is stopped and at certain height angles and/or boom length Once axle locks you should not drive the lift The locked rear oscillating axle creates a stability rectangle that is Dependent on all four tires being on FIRM, FLAT, LEVEL GROUND Oscillating Axle Locked Stability Rectangle If you were to drive when the oscillating axle is locked and one tire was on unstable ground the lift could tip over

68. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 68 24” Load Center 48 Inch Forks Load Center Unknown Zone Unknown Zone Load Center Most forklifts are designed and tested to a 24-inch load center Designed to pick up a 48” x 48” x 48” cube with the load laterally centered Stick and brick demonstration ALWAYS put the forks all the way into the pallet or load

69. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved The math* Weight of load Multiplied by New Load Center Divided by Rated Load Center = New weight 4000 lbs. x 36” / 24” = 6,000 lbs. * Recommendations from JLG. Other manufacturers may be different. 24” 36” 6,000 lbs. 4,000 lbs. Improperly distributed loads may tip the forklift if the operator exceeds the stated capacity of the truck.

70. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 24 in. load center 5,000 lbs. rated capacity, new load center of 28” = 5,833 lbs. (equivalent load calculation) 24 in. load center 4,000 lbs. rated capacity, new load center of 36”= 6,000 (equivalent load calculation) Equivalent Load Calculation Get your calculators out, do the math:

71. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 71 JLG, SkyTrak has shackle & Load Chart for lifting To Avoid Vehicle Tip over ALWAYS: Travel Slowly Rig Properly Use Two Tethers Suspended Loads It is not recommended to suspend a load from a forklift due to risk of Tip-over Hitting something or someone If you do, Place sling at or behind 24 inches from rear of forks with an approved attachment Use an OEM approved attachment Tether the load, so it does not spin or swing Keep boom as low as possible DO NOT TRAVEL with the boom raised , as this is extremely dangerous and can cause tip-over

72. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 72 Steel Ball on a String Stability Constant changing Tilting the forks/mast forward Tilting the forks/mast back Driving – Speed Steering, especially with mast or boom raised Center of Gravity changes Forklifts become more stable with a load and can be unstable without a load

73. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 73 Stability Straight mast at rest no load

74. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 74 Stability Straight mast Mast raised with load

75. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 75 Stability Variable Reach Without Load Least Stable

76. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 76 Stability Without a Load Variable Reach Rear of Stability Triangle Center of Gravity Boom up No load Least stable NOTE: Stability Triangle is Turned Upward for illustration purposes ONLY

77. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 77 Rear of Stability Triangle Center of Gravity Boom up With load More stable NOTE: Stability Triangle is Turned Upward for illustration purposes ONLY Stability With a Load Variable Reach

78. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 78 Rear of Stability Triangle Center of Gravity Outside Stability Triangle Boom up No load, after load deposit Least stable Stability Variable Reach on Slope

79. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 79 Rear of Stability Triangle is very narrow Center of Gravity Boom up No load Least stable Stability Variable Reach

80. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 80 Center of Gravity Boom up No load Least stable Level the machine Rear of Stability Triangle is very narrow When Center of Gravity moves outside this area forklift will tip. Stability Variable Reach

81. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 81 No Load Counterweight Driving Without a Load Always keep load (counterweight) above your head, when no load on forks This would be the correct way to load the forklift onto a trailer When the load obstructs your vision use a spotter

82. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 82 Driving With a Load Always keep load above your head, up hill When the load obstructs your vision use a spotter

83. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 83 Reasons for Forklift Tip-over Overloading Do Not Overload Sudden Turns Smooth Turns Sudden Acceleration Smooth Acceleration Sudden Stops Smooth Braking Not Level Keep Level Frame Tilt with Load Keep Level Slopes Keep Level Swinging Loads Smooth Operation The further the center of gravity moves to the rear the less range it has to move across or side to side and remain inside the stability triangle

84. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 84 Seatbelt Required to wear seat belt in forklifts to: Prevent you from falling out of seat if a tip-over occurs Keep you within the protection of the ROPS Keep you from getting up and wanting to get out Should the machine start to tip over, grasp the steering wheel tightly to keep both hands inside the ROPS canopy and lean away from the point of impact. NEVER attempt to jump clear. Should you attempt to jump clear, you could be injured or killed.

85. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 85 Forklift Stability Keep these points in mind: Keep boom/forks/load low Cradle load Slow machine down Accelerate and brake gently Level the forklift or reposition Do not frame tilt with boom raised Telehandler - Boom and Telescope the load never drive the load in or out

86. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 86 What does the load weigh? Calculating Pallet Loads Do the math 8 rows x 8 bags/row = 64 bags. 64 bags x 50 lbs. = 3,200 lbs.

87. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 87 What does the load weigh? Bill of Lading Package Labels ID plate on equipment Ask your supervisor Operators must know the weight of the load

88. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 88 Adjusting TelehandlerForks

89. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 89 Steering Two-wheel front steer Four-wheel (be aware of rear swing) Crab/ Oblique Should only be used to get into or out of tight spots Always realign the steering to the straight position before changing the steer selector Large Blind Spot

90. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 90 Blind Spots Raise Boom enough to see your Right Mirror Large Blind Spot

91. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 91 Before Load Deposit Do not use broken pallets Set forks as wide as possible Loads shall be centered Cradle the load by tilting the forks back Never put boom/load over people Be certain landing point can support the load Landing should be level Make sure path is clear Stop the machine and set parking brake Place in neutral, do not drive the load in (except straight mast) Level forklift Then raise the boom/load to the landing point

92. SAFE OPERATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 92 Load Deposit and After Never put boom/load over people Raise load and place carefully Observe landing Tilt forks forward to land the load After load is placed, center of gravity changes Extract forks with boom do not drive the forks out (except straight mast) Verify lower path clear Retract and lower boom/forks Look around before travel When stacking be sure stack is stable

93. SAFE OPERATION Picking Placing the load © 2022 Sunbelt Rentals, Inc., All Rights Reserved 93

94. ___ forks back to cradle the load, ___ forks forward to land the load. Oblique or crab steer should only be used when trying to get into or out of tight spots. True False Before you can lift a load, you must know the ______ of what you are picking up. Keep the _____ and _____ low while traveling. It does not matter what type of fuel a forklift takes. TRUE FALSE A Danger label means immediate hazards which ___ result in severe personal injury or death. _________ must be on the machine and ______ must be legible. Tilt tilt weight boom mast SAFE OPERATION, GEAR QUIZ © 2022 Sunbelt Rentals, Inc., All Rights Reserved 94 will labels Manuals 11

95. WHAT CAN GO WRONG?

96. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 22 Soft soil and sloped terrain, driving with the boom raised

97. WHAT CAN GO WRONG? Traveling with load extended Overloaded per the load chart © 2022 Sunbelt Rentals, Inc., All Rights Reserved 97

98. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 98 Overloaded

99. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 99 -Driving while boom elevated - Man basket

100. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 100 NEVER Un-Level a forklift lift. This could result in a Tip-Over!

101. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 101 Driving while boom elevated. Contact Power Line

102. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 102 NOTE: Water from the water filled tires when they blew. Driving while boom elevated. Contact Power Line NOTE: Water from the water filled tires when they blew

103. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 103 Accidents Four-wheel drive? Always check surface support Forklifts are very heavy Rough Terrain Telehandlers range in weight from 16,000 lbs. to 36,000 lbs. without a load

104. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 104 Accidents Overloaded Not checking load chart Untrained Never lift load over people

105. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 105 Accidents Lifting personnel or climbing up the mast/boom is not allowed.

106. WHAT CAN GO WRONG? © 2022 Sunbelt Rentals, Inc., All Rights Reserved 106 Tried to nudge a tilt-up wall.

107. What can go wrong, GEAR QUIZ © 2022 Sunbelt Rentals, Inc., All Rights Reserved 107 Can the _______ the forklift is to be operated on support the forklift and its load? Stay at least ______ away from overhead power lines including materials being handled on the forklift. OSHA requires you to ___________ truck/trailer wheels against the loading dock. surface 20 feet wheel chock 13

108. PARKING & SHUT DOWN © 2022 Sunbelt Rentals, Inc., All Rights Reserved

109. SHUTTING DOWN © 2022 Sunbelt Rentals, Inc., All Rights Reserved 109 Always park on level surface or chock wheels, stabilizers down Lower forks/boom/mast to the ground, point forks down Neutralize Neutralize controls, transmission selector in Neutral Set parking brake Idle engine Shut off key switch Move hydraulic controls Unfasten seatbelt Dismount properly Chock wheels Lock any anti-vandalism Refuel Point the forks down when parked. Remove key 15

110. SUMMARY 110 Complete the test, we will go outside for the hands-on portion after going over the test. Introductions Training Objectives Types of Equipment Pre-Start Inspection Safe Operation What Can Go Wrong? Parking & Shut Down Test Summary Hands-On Assessment

111. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved

112. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved 112 A hazard label that reads "DANGER" means: Hazards or unsafe practices that could result in severe personal injury or death Immediate hazards which will result in severe personal injury or death Immediate hazards which could result in severe personal injury or death Be careful A pre-start inspection is done: Before the start of the day Before the start of the work shift Every time I get on the forklift Either A or B A pre-start inspection does NOT include: Checking the oil Inspecting soil conditions Reviewing operator manual ROPS If the seat belt is not operating properly, do not use the forklift and report the defect to your supervisor. True False It is a “Best Practice” to stay at least: 5 feet away from power lines 10 feet away from power lines 20 feet away from power lines 50 feet away from power lines Continue

113. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved 113 Frame tilt on a rough terrain telehandler (reach) forklift is used to: Put the forklift out of level to place loads off to the side Keep the forklift level at all times over un-level ground Level the forklift before lifting the boom B and C What are the considerations when getting off the forklift to adjust the forks? A. Shift to neutral B. Set parking brake Three points of contact D. All the above and more As a trained forklift operator, I should know the weight of the load I am picking up. True False The forklift load chart shows a rating of 6000 lb. at a 24-inch load center. What does this mean? That the forklift will safely lift any weight up to 6000 lb. That the forklift will safely lift up to 6000 lb. provided that the center of gravity of the load is not more than 24 inches forward from the face (heel) of the forks That the forklift will only safely lift up to 6000 lb. if the load measures more than 48 inches in length That the forklift will lift more than 6000 lb. if the load's center is at 24 inches or fewer What procedure do you follow when the load on the front of your forklift obscures your view? Dismount, check that the way is clear and then drive slowly forward, sounding the horn Travel in reverse, looking in the direction of travel and use a spotter Raise the load so that you can see under it Sound the horn as you travel forward Continue

114. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved 114 Continue A small hydraulic leak develops while you are operating the forklift, you should: Ignore and report it to your supervisor at the end of the day Park the forklift in a safe place and shut it down. Take the key out and red tag it, then tell your supervisor about the leak Keep working until you see your supervisor and then tell them Stop immediately where you are and shut down the forklift “Three points of contact” describes: The forks as they go into the pallet The stability triangle That three tires must be on the ground to lift a load The proper way to get on and get off a forklift when getting into the cab or seat The seat belt: Is only used when the boss is around Does not need to be tight across my lap Needs to be connected tightly around my lap at all times while I am operating the forklift Should be disconnected if the forklift begins to tip When operating a Telehandler forklift, what position should the forks be in while traveling? As near the ground as possible, with the boom only high enough to see the right-side mirror  It does not matter 12 inches off the ground 4 feet off the ground Who is responsible for the safety of people working around the forklift? Each person in your area You, the forklift operator The general contractor

115. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved 115 Continue Cradling the load means: Tilting the forks back with the load so the load is secure against the backrest Making sure the load is secure on the pallet Making sure the pallet is in good condition When driving a loaded forklift down a slope, in what direction should the forks point? Downhill Uphill Attachments other than the stock forks or the forks designated on the ID plate: Are never allowed Are allowed when your supervisor says so Are allowed only if authorized by the manufacturer When driving forward and steering a four-wheel steer telehandler forklift, you must always: Look in the direction of travel Look in the direction of travel and the path of the rear steer tires Look backwards Check your mirrors If a load shifts or falls off the forks, you should: Immediately get off the forklift and put the load back on the forks Shut the forklift down and get off the forklift to adjust the load Shut the forklift down and get off the forklift to adjust the load, get help if needed and report the incident to your supervisor Get off the forklift while it is running, adjust the load and get back on before someone sees you Is it permissible for any person to operate a forklift? Only if they have a driver’s license Only if they are trained and authorized to do so Yes, but only temporarily

116. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved 116 Continue When is it allowable to drive your telehandler with its load fully raised? Any time When placing or picking the load at height Never When my supervisors says it is OK When approaching a blind corner: You should slow down You should slow down, sound your horn and proceed with caution, spotter or traffic control may be required You should stop, get off the forklift The operating manual for the specific make and model forklift should be on the forklift when it is being operated. True False Which of the points below affect the stability of a forklift? Driving too fast Load too heavy Driving on an incline Cornering too sharply All the above A 6,000 lb. rated telehandler (JLG 6042) weighs about: 10,000 lb. 6,000 lb. 22,000 lb. 8,000 lb. The most serious and common forklift accident is: Tip-over Material striking the forklift A worker falling from the forklift A worker injured during forklift repair The load charts for telehandlers are all the same. True False

117. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved 117 The load chart tells you how much the load weighs. True False When traveling: Make sure your path is clear Use your mirrors Use the Collision Avoidance backup sensors Use a spotter if your vision is obscured All of the above To accurately use the capacity chart, the operator must first determine three important things: Weight of the load being lifted Height of the structure where the load is to be placed Distance where the load will ultimately be placed in front of the front tires All of the above On most telehandlers, you shift gears: On the floor On the transmission selector On the transmission selector, by rotating the twist grip By pressing on the accelerator pedal On telehandlers with electric parking brakes: The brake must be set to ON in order for the forklift to start The brake must be set to ON before leaving the seat of the forklift The brake does affect starting the forklift D. All the above You should always use the frame tilt (sway) lever to level the telehandler before raising the boom above horizontal. True False Refer to the JLG G6-42 load chart (Chart I). If the load is 3,000 lb. and you have to place it at 20 feet of height and cannot get the forklift closer than 20 feet, can this forklift make the lift? Yes No Refer to the Skytrack 10054 load chart (Chart IIb). What does the symbol below the grey circle with the exclamation point represent? Outriggers Outriggers must be down in this load range Outriggers must be up in this load range Outriggers are not required in this load range Continue

118. TEST © 2022 Sunbelt Rentals, Inc., All Rights Reserved 118 Refer to the JLG G6-42 load chart (Chart I). If load has to be landed at 20 feet of height and you cannot get the forklift closer than 20 feet to the structure, what is the maximum weight that can be placed at that height and distance? 1,000 lb. 3,000 lb. 6,000 lb. 2,000 lb. Refer to the Skytrak 10054 load chart (Chart IIa ). The numbers A, B, C, D, E, F, G and H indicate: The distance the forklift can reach The distance the load can be landed or picked The point of boom extension and they correspond to on the load capacity chart The point of boom extension as it corresponds to the load capacity chart and is used along with the boom angle indicator to determine if a load can be placed at a specific height and distance Refer to the Skytrak 10054 load chart (Chart IIb). If the load is 3,000 lb. what is the maximum distance in front of the tires that you can place the load with the outriggers up? 10 feet 30 feet 25 feet 20 feet Refer to the Skytrak 10054 load chart (Chart IIa ). If the load is 4,000 lb. what is the maximum distance you can place the load in front of the tires with outriggers down? 10 feet 31 feet 26 feet 20 feet Once complete, gather up your belongings and let’s head out to conduct the Hand-On Evaluations

119. HANDS-ON ASSESSMENT © 2022 Sunbelt Rentals, Inc., All Rights Reserved

120. HANDS-ON EVALUATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 120 Description of Action Completed NA Pre-Start Checks Checks Engine and Oil Checks Hydraulics Checks ROPS/FOPS Checks Carriage and Attachment Points Checks All I.D. Plates Checks Tires Checks Forks Checks Seat Belt Start Up Gets on Forklift Properly Puts On and Adjusts Seatbelt Sets Parking Brake Sets Controls to Neutral Sounds and Checks for Horns Checks for Personnel Starts Engine Performs Function Checks Operation Accelerates Smoothly Limits Speeds to Conditions Description of Action Completed NA Turning Slows Before Turns Considers Balance Stays Within Lines Careful of Turning Radius Stopping Slows Down Comes to a Full Stop Sets Parking Brake Load Pick Up Aligns Forklift with Road Approaches Slowly Applies Parking Brake Stops Prior to Load Makes Final Adjustments Positions Fork Under Load Lifts Load Slowly Cradles Load Releases Parking Brake Backs off Slowly Lowers Fork Immediately Checks Load Stability

121. HANDS-ON EVALUATION © 2022 Sunbelt Rentals, Inc., All Rights Reserved 121 Description of Action Completed NA Transport Accelerates Slowly Keeps Load Low Frequently Scans Area Decelerates for Turns Exercises Caution on Hills Handles Ascent Properly Handles Descent Properly Sets Parking Brake Load Deposit Aligns Fork with Landing Approaches Slowly Applies Parking Brake Stops Prior to Landing Makes Final Adjustments Positions Load Above Landing Levels Load Deposits Load Slowly Backs Off Slowly Lowers Fork Immediately Lowers Fork Immediately Checks Load Stability Description of Action Completed NA Forklift Shutdown Parks on Level Surface Sets Parking Brake Sets Controls to Neutral Turns Off Engine Exits Machine Correctly

122. HANDS-ON OBJECTIVES Common Mistakes © 2022 Sunbelt Rentals, Inc., All Rights Reserved 122 Fork tilt to cradle load Always put the forks all the way into pallet Always maintain 3-point contact getting on and off Look back before backing up, use your mirrors Use horn

123. HANDS-ON OBJECTIVES Common Mistakes © 2022 Sunbelt Rentals, Inc., All Rights Reserved 123 Set the parking brake, telehandler DO NOT DRIVE to place or pick the load (telehandler) use the boom joystick to boom in and out of the load Run the RPM’s up to 2500 RPM’s to operate fork/boom controls with your right foot Left-foot brake, Right foot accelerate Shift to neutral when stopped

124. HANDS-ON OBJECTIVES © 2022 Sunbelt Rentals, Inc., All Rights Reserved 124 This will not make you a forklift operator Only hours of operation will Develop good habits Dispel bad habits Each forklift is different Read operator’s manuals Study ID plates/load charts