Fusion Bonded Epoxy Tank for Dairy Wastewater A durable, leak-proof option for farm runoff management.docx
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Sep 28, 2025
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About This Presentation
Fusion Bonded Epoxy Tank for Dairy Wastewater A durable, leak-proof option for farm runoff management.docx
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Language: en
Added: Sep 28, 2025
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Slide Content
Fusion Bonded Epoxy Tank for Dairy
Wastewater: A durable, leak-proof option for
farm runoff management
Modern dairy farming operations face increasing pressure to manage the
high volume of effluent generated from milk parlors, holding areas, and
feedlots. This dairy wastewater, or farm runoff, is characterized by high
organic content, fluctuating pH, and extreme nutrient loading (nitrogen
and phosphorus). Uncontrolled release or leakage of this runoff poses a
massive environmental risk, potentially contaminating groundwater and
local waterways. Consequently, effective farm runoff management
requires containment infrastructure that is non-negotiably durable and
definitively leak-proof. The storage solution must withstand the
corrosive organic acids within the waste while guaranteeing total
containment. The Fusion Bonded Epoxy (FBE) Tank is the definitive
answer to this demand. At Shijiazhuang Zhengzhong Technology Co., Ltd.
(Center Enamel), we engineer FBE bolted steel tanks to provide a resilient,
high-integrity vessel, ensuring the long-term, compliant management of
agricultural waste streams.
The Imperative for Durable, Leak-Proof Containment
The wastewater generated on dairy farms, encompassing wash-down
water, rainfall runoff, and manure slurry, presents specific environmental
and structural challenges:
Corrosive Organic Slurry: The anaerobic breakdown of milk solids,
manure, and feed creates volatile organic acids, leading to an acidic
environment. This corrosivity, particularly when combined with high
temperatures or continuous exposure, quickly deteriorates common
containment materials like untreated concrete or lesser steel linings.
Environmental Leak Risk: The high nutrient concentration (N and P) in
dairy wastewater means that any leak poses a severe environmental
hazard, risking soil and water contamination. The necessity for a leak-
proof option is not just an operational requirement but a fundamental
regulatory and ethical mandate for modern agriculture.
Volume and Fluctuating Loads: Farm operations experience rapid,
unpredictable volume increases due to rainfall events or high-volume
washdowns. The containment structure must be structurally capable of
handling these sudden, heavy hydraulic surges without compromise.
Abrasive Solids: The slurry contains abrasive solids (sand, grit, feed
residue) that wear down internal tank linings over time, exposing the
steel substrate to chemical attack. The chosen solution must possess
high abrasion resistance to maintain its primary corrosion protection.
High Maintenance Costs of Alternatives: Traditional earthen lagoons
or aging concrete pits are susceptible to cracking, seepage, and the need
for frequent relining or dredging, leading to significant, unscheduled
operational costs and downtime.
The containment vessel must be a durable, leak-proof asset that
provides decades of reliable service with minimal maintenance
intervention.
The FBE Solution: A Durable, Leak-Proof Option
Center Enamel’s Fusion Bonded Epoxy Bolted Steel Tanks are engineered
for the robust and chemically aggressive demands of farm runoff
management. Our FBE technology ensures a durable, leak-proof
option through core material and design advantages:
Guaranteed Leak-Proof Integrity: The bolted design incorporates
specialized, high-performance sealants and precision-machined panels,
creating a containment structure that is verifiably sealed at every seam
and connection. This design ensures that the high-nutrient, aggressive
dairy wastewater is fully contained, eliminating seepage and complying
with strict environmental mandates.
Superior Corrosion Resistance: The FBE coating is a high-performance
thermoset polymer molecularly bonded to the steel substrate. This inert,
seamless barrier provides long-term resistance to the corrosive organic
acids and high ammonia concentrations found in agricultural waste,
ensuring the structural integrity of the steel is maintained for decades.
High Structural Durability: Built from high-strength steel, FBE tanks are
engineered to safely contain the immense weight and pressure of large
volumes of dense manure slurry and water, resisting the high hydrostatic
forces inherent in farm runoff holding tanks.
Rapid, Modular Deployment: The ability to construct FBE tanks quickly
on-site is a major advantage for farming operations that need to scale up
their runoff management capacity immediately. The modular nature
allows for non-intrusive assembly, minimizing disruption to livestock
operations compared to extensive concrete work.
Resistance to Fouling and Abrasion: The smooth, non-porous FBE
surface is resistant to the adhesion of organic solids and sludges,
reducing fouling and maximizing the tank's effective volume. Its
hardness provides excellent resistance against the abrasive wear of
settling grit and solids.
Product Industry Application: FBE Tanks in Farm Runoff
Management
The unique combination of chemical resistance, structural durability, and
leak-proof design makes FBE tanks indispensable across all phases of
modern farm runoff management and dairy wastewater processing:
Raw Manure and Slurry Holding: FBE tanks are used for the primary
collection and storage of manure and slurry from barns and parlors. The
coating’s acid resistance is crucial in this initial, most aggressive stage of
containment.
Effluent Equalization and Separation: Tanks are deployed as
equalization basins to stabilize the flow and composition of the runoff
before treatment. Their smooth surface aids in initial physical separation
of solids and floating materials.
Lagoon Replacement and Remediation: FBE tanks provide a superior,
leak-proof alternative to aging, environmentally risky earthen lagoons,
allowing farms to upgrade to a verifiably contained, high-capacity
system.
Anaerobic Digestion Pre-treatment: In farms utilizing biogas recovery,
FBE tanks hold and prepare the organic-rich wastewater for the digester,
ensuring flow consistency and preventing pre-digester corrosion.
Nutrient Management and Final Storage: The tanks are used to
securely store treated effluent or digestate, ensuring nutrient-rich water
is held securely before being utilized for irrigation in a regulated manner.
Project Case Studies: FBE Tanks for Farm Runoff Management
Center Enamel has extensive experience in providing durable, leak-
proof containment solutions for high-volume agricultural and dairy
wastewater projects, supporting compliance and sustainability across
the sector.
Project DescriptionProject Scale & Quantity
Yunnan Livestock
Wastewater
Treatment Project
A large-scale agricultural containment system
involving 1 unit with a total capacity of 5,302 cubic
meters, providing robust holding for high-volume
farm runoff and slurry.
Jiangsu Yancheng
Livestock
Wastewater
Project
This critical infrastructure utilized 1 unit with a
total capacity of 1,226 cubic meters, deployed for
secure, durable containment in a major regional
livestock operation.
Guangdong Dairy
Wastewater
Treatment Project
We supplied a leak-proof containment solution
consisting of 3 units with a total capacity of 1,032
cubic meters, specifically engineered for the high-
volume, corrosive challenges of dairy effluent
management.
Center Enamel's Role in Sustainable Agriculture
Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel) is
committed to providing the agricultural sector with infrastructure
solutions that meet the highest environmental standards. Our FBE tanks
for dairy wastewater are manufactured with a focus on delivering
verifiable quality, structural integrity, and long-term performance. By
adhering to meticulous factory-controlled processes, we guarantee a
molecularly-bonded, corrosion-resistant coating that ensures the tank
remains durable and leak-proof for decades. Our solutions help farm
operations transition from environmentally risky storage methods to
compliant, sustainable, and high-efficiency systems.
Conclusion: Securing the Farm’s Environmental Footprint
Effective farm runoff management is non-negotiable for modern
agriculture. The presence of corrosive organic acids and high nutrient
loads demands a containment solution that is exceptionally resilient. The
Fusion Bonded Epoxy Tank, with its guaranteed sealed seams and
chemically inert coating, is the premier durable, leak-proof option for
farm runoff management. It provides dairy operations with the secure,
low-maintenance asset needed to protect surrounding ecosystems,
comply with stringent regulations, and ensure the long-term
sustainability of their enterprise.
To deploy a containment system that guarantees leak-proof
integrity and superior durability for your dairy wastewater and farm
runoff management, choose Center Enamel's Fusion Bonded Epoxy
Bolted Steel Tanks. Contact us today to discuss your agricultural
containment needs.
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