GARMENT PACKAGING.pptx

Packaging is the science ,art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use.
Garment packaging is the process of wrapping, compressing, filling or creating of goods for the purpose of protection and their appropriate handling.
This is the final process in the production
of garments, which prepares the finished
merchandise for delivery to the customer.

1. Garment Packaging Dr. Vipin Kumari Sr. Assistant Professor Department of Fashion & Textiles IIS(deemed to be University), Jaipur

2. PACKAGING Packaging  is the science ,art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use.

3. Functions of Packaging Protection Physical protection  Barrier Security Convenience Marketing Information communication Loading and transport Sales

4. Garment Packaging Garment packaging  is the process of wrapping, compressing, filling or creating of goods for the purpose of protection and their appropriate handling. This is the final process in the production of garments, which prepares the finished merchandise for delivery to the customer. Source :-http://jbindustry.com/CompanyProfileOverview.aspx?pid=3&psid=13

5. Types of Package The basic types of package forms used in apparel and allied products are : Cases Crates Boxes Cartons Bags – Sacks and Envelops Twines Wrappers

6. Crates Case Boxes Cartoon Scaks Envelops Wrappers Twines

7. Garment Packaging Materials Plastic film Nails staples Metal bands Ball head pin Butterfly Paper board Plastic clip Plastic collar Polybag Scotch tape (Cloth & Paper) Tag pin back support Inner collar patty and outer patty Tissue paper

8. Merchandising Packaging Consumer point of view Identify the product. Enhance the appeal of the product. Give the artistic value of a package. Attract the consumer to the package. Protect the product quality until the consumer uses the item. Retailer point of view Rise the consumer appeal. Handle the cost of the package Managing space requirement of the package to store. Identifying minimum time requirement for handling For storage Store selling area Dispensing the package A merchandise package must be designed to meet the needs of the retailer and the design of the consumer. The merchandising function deals with showcasing the garment product in a way that it stimulates consumer desire for purchasing the particular product.

9. Shipment Packaging Shipping packages types:- Closed containers carrying garments - Cartons with hanger racks. Covered completely individually by a merchant pack Without a covering Open containers carrying garments - Coats, suits or dresses transported with individual covers on hangers are the examples of open packages. In open merchandising packages, In closed merchandising packages. The shipment package performs the distribution function. It is a package the carrier receives and delivers to the dealer or retailer. It delivers the merchandise package to the retailer. To protect and preserve garment quality To reduce handling cost.

10. Vacuum Packaging Vacuum packaging was introduced in the 1970s by Swematex AB, of Ganghester, Sweden. (Rheemes Textile Systems, Inc., New York City, is the U.S. licensee for this equipment.) Reducing the moisture content of the garment; Function of a vacuum packaging To reduce the shipping bulk of finished garments and weight of garments shipped. To prevent a garment from acquiring wrinkles or creases, during shipping, accumulating dust or objectionable odours before and during shipping To minimize storage space for both the manufacturer and retailer Vacuum packaging is used not only for packing and storing garments, but also for packing household accessories made from textiles, such as blankets, bedspreads, pillows and towels-anything with bulk that can be easily compressed.

11. According to different garments types, following packaging systems are mostly used in apparel industry. Stand up pack: Shirt (90° angle) Flat pack: Sport wear/Shirt/Trouser Hanger pack: Blazer, Coats, Pants Semi stand up pack: Shirt Half fold pack: Pant

12. Selecting the package design The package design depend on following factors: The sales policy of the firm The type of account the firm desires The type of merchant The nature of the product also limits the design The styling of items decides how it has to be packed The best way to show the garment to the customer Package selection is basically a sale function for merchandising and shipment packaging.

13. Process of Garment Packaging Received garments from the finished section ↓ Hang tagging ↓ Folding with inserting back board, tissue ↓ Poly Bagging ↓ Cartooning ↓ Applied adhesive tape on the pack ↓ Bar-coding ↓ Packing complete

14. Continuous garment folding machine They are employed to fold clothing, such as t-shirts, in order to facilitate packing. With enhanced manufacturing and packing quality, this equipment's main goals are to fold the garment and lower the cost of the garment folding process.

15. Bagging and sealing of garment machine All of the semi-automatic shaping and loading machines that are utilised for clothing packaging use plastic film. Therefore, the packer using the equipment determines how quickly and efficiently it works. Based on machine capacity, using a fully automatic machine will boost production rate. Source: https://www.mrprint.com/equipment/mb-9000-manual-bagging-sealing-machine

16. Garment transport conveyor In most cases, the conveyor is utilised to move products from one workstation to another. Typically, belt systems are used by the garment conveyors to carry items. The belt widths for the conveyor are 30 cm (12 in) and 46 cm (18 in). A flat, rough-top belt provides reliable product transfer and allows pairing of the conveyor with automatic labeling machines. Source: https://www.mrprint.com/equipment/ic-120-incline-conveyor

17. Garment tag attaching machine T agging machines significantly boost post-press efficiency b y applying up to three product tags of different sizes to a variety of items, such as socks, sweatshirts,T-shirts, caps, towels, and sweatpants. The machine is ready when the operator loads the next item since tag sets feed automatically. This frees the operator to focus on putting the item on the machine and stacking it after tagging. Source: https://www.mrprint.com/equipment/ic-120-incline-conveyor

18. Manual container sealer Economical sealing tape dispenser used for sealing or securing cartons, as well as for the wrapped packages. Stapler used to seal the carton sides . The end of the plastic film bag is sealed using heat or an electric dispenser. Plastic sealer is a component of the container loader, which is used to pack the garment in plastic film. Source: https://jpackusa.com/product/box-stapler-staples/ Tape d ispenser Carton box stapler Polyethylene bag sealing machine

19. Automatic carton box sealing machine When manpower is unaffordable for the type of work, automatic carton box sealing machines are typically employed in industries that handle a huge volume of boxes each day. Automatic carton sealer is used with auto adhesive tape for the top and bottom sealing of American-type boxes for ensuring uniform carton size batches .The adjustmants are quick and simple, non-specialist operators can readily use it. When coupled with in-feed and out-feed conveyors, the machine makes for an easy, quick, and affordable packing station. Source: https://www.indiamart.com/proddetail/automatic-carton-sealing-machine-15856878397.html

20. Automatic carton box strapping machine Carton box strapping machines are used in the case of apparel packing after the tape sealing of carton box in instances where the carton boxes were sealed with plastic or metallic strap wires to withstand the various transportation conditions. Source: https://www.indiamart.com/proddetail/fully-automatic-carton-strapping-machine-11093053812.html

21. Container conveyor Source: A gravity conveyor, which often involves someone pushing the cargo along a level conveyor or down an incline, transports the weight without the use of motor power sources.One of the least expensive method of material conveyance is the chute conveyor. Metal rollers that roll on a fixed shaft on gravity roller conveyors are spaced apart to permit free motion.Since gravity is employed to transport the object along the conveyor length, it has a little incline. Gravity chute conveyor R oller conveyor Belt or band conveyor Belt conveyors are usually built with two or more pulleys, with a constant movement of the conveyor belt rotating to move product.One or both of the pulleys are powered, moving both the belt and the product on the belt onward.

22. References Rathinamoorthy R., Surjit R.(2015) Apparel Machinery and Equipments, WPI publisher ,New Delhi. Latham B. and Carr H.,(2000) The Technology of Clothing Manufacture,4th edition, Blackwell publishing,Oxford UK. Solinger ,Jacob (1998) Apparel Manufacturing Handbook: Analysis, Principles and Practice,Columbia Boblin Media Corp.,1988. https://www.textileschool.com/193/garment-production-process/ https://clothingindustry.blogspot.com/2018/04/packaging-process-garment-industry.html https://fashion2apparel.blogspot.com/2017/10/types-packaging-garment-industry.html

23. Image Reference https://www.mrprint.com/equipment/ic-120-incline-conveyor https://www.directindustry.com/prod/m-r/product-172196-1793105.html https://www.mrprint.com/equipment/mb-9000-manual-bagging-sealing-machine https://www.indiamart.com/proddetail/automatic-carton-sealing-machine-15856878397.html https://jpackusa.com/product/box-stapler-staples/ https://www.indiamart.com/proddetail/fully-automatic-carton-strapping-machine-11093053812.html https://www.indiamart.com/proddetail/chute-conveyor-11682316991.html https://www.tradeindia.com/products/gravity-roller-conveyor-c4427641.html https://www.indiamart.com/proddetail/chute-conveyor-11682316991.html https://www.indiamart.com/proddetail/motorized-conveyor-system-15254550733.html https://topack168.en.made-in-china.com/productimage/KBdnuSQGfvWX-2f1j00yflRrkhgOvca/China-Vacuum-Sealer-for-Clothes-with-Ce-Vacuum-Packing-Machine.html https://smartmrt.com/product/apparel-folding-machine-blue-sapphire/ https://www.mainetti.com/en/products/packaging/shrouds/ https://www.bisleyworkwear.co.nz/Embroidery-Packs-Info/

24. Thank You