Hero Passion pro

1. While every care is taken in publishing this catalogue, the
company will not be responsible for any error and omission.
This catalogue is the property of Hero MotoCorp Ltd.
Copy right of this catalogue is reserved.

2. 2

3. 2
1
3
4
5
INDEX
BLOCK INDEX
PART NO. INDEX
ENGINE GROUP
FRAME GROUP
3

4. 4

5. 5
COLUR/SURFACE TREATMENT CODE
NAME
IRON NAIL SILVER METALLIC
II. How to read this Parts Catalogue
1. Make-up of the part number
(Example) (General Parts)
Colour Code
Subcontractor designation
Modification designation
Parts classification No.
Function and
component No.
(Example) Bolts, nuts and other standard parts
Chemical surface treatment
ISO
DimentionFunction and
type No.
COLOUR CODE COLOUR DESCRIPTION
COLOUR REF. CODE MAIN BODY COLOUR
NH-1 ZA BLACK (TYPE-1)
NH-1 ZB BLACK (TYPE-2)
R-321 ZC SPORTS RED
PB-374M ZD VIBRANT BLUE METALLIC
NH-411M ZE FORCE SILVER METALLIC
GY-141M ZF LEAF GREEN METALLIC
CODE
NH-167MU
BLACK NH-1
MAT AXIS GRAY METALLIC NH-NH-303M
HEAT RESISTANT (ENGINE BLACK) NH-108M
CLOUD SILVER METALLIC (NH-35M) NH-35M
FIGHTING RED R-134
MAT. BLACK NH-105
INSTRUCTION FOR USE OF P ARTS CATALOGUE
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) For
Motorcycle.
I. How to order parts
1. Information required
Replacement parts orders must contain both the Part Number and the
stamped number(s) as described below. This is because any changes and
modifications of parts are registered at with the pertinent parts
and stamped numbers.
Numbers needed
(a)Carburettor parts :Part number and
Stamped carburettor identification number.
(b)Engine parts : Part number and Stamped engine number.
(c)Frame parts : Part number and Stamped frame number.
2. Revision
When modifications or additions to this Parts Catalogue are made, a news
letters/revised edition will be issued at an appropriate time, with sucessively
progressing revision numbers. We recommend obtaining such revisions in order to
keep your Parts Catalogue up-to-date at all times. To check whether a Parts
Catalogue revision has been issued, please contact SPARE PARTS
DEPARTMENTS,
Hero MotoCorp PASSION PRO
Hero MotoCorp
Hero MotoCorp Ltd.
2. Colour codes
The colour code at the end of the part number indicates the colour. Code below ZA
in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,
but reference must be made to the code given in the description
column of this Parts Catalogue.
Hero MotoCorp
1

6. 6
Parts Example Interpretation
Bolt (Screw)6 x 12 6mm diameter, 12mm length
Pin 8 x 14 8mm diameter, 14mm length
O-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thickness
Oil Seal 14 x 24 x 5 14mm inside diameter, 24mm outside
diameter, 5mm thickness
Tube 5 x 130 5mm inside diameter, 130mm length
Example
Area
ApplicableApplicable Applicable
Model Type engine frame carburettor
code
serial No.serial No.identification No.
ID IndiaXXXXEN
YZXYYYYY
MBLXXXXAX
YZXYYYYY
7EG A 8FBBPASSION
PRO
3. Abbreviations
The following abbreviations are used in this Parts Catalogue.
ASSY..........Assembly
COMP.........Complete L (100L).........Link (100 Links)
R.................Right A.C................Alternating current
L. ...............Left D.C................Direct current
STD............Standard IN..................Inlet
MM.............Millimeter EXH...............Exhaust
G................Gram FR. ...............Front
T (22T).......Tooth (22Teeth) RR.................Rear
A.................Ampere Hex................Hexagonal
V.................Volt A.M................Attaching Mark
W................Watt T.M................Transcript Mark
C.D.I..............Capacitive Discharge ignition
L.E.D..........Light emitting diodeINC................Including
4. Dimensions
All dimensions are given in millimeters (mm) except in the case of steel balls,
tyres and tyre tubes and wheel rims.
KPH...........Kilometers Per hour

5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. may
make such supercedence without notice.
6. Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
Hero MotoCorp
7. Required Quantity
The number given in the “Reqd. No.” column indicates the quantity of parts used in
the section described in that block.
Parts with quantities in ( ) represent optional parts.
Part whose required number is “N”, is a part whose required number can be
selected at need.
8. Part modifications and applicable serial numbers
In case where a part has been modified, the serial number of the first vehicle
(or frame, engine, carburettor) bearing the modification is listed in the
“Serial No.” Column.
9. Illustration
Illustration of parts given in parts catalogue diagrams are provided for
convenience identifying parts and may differ from the actual configuration of parts.
10. Models, area codes and applicable serial numbers
Models, area codes and applicable serial Nos. given in this parts catalogue can be
identified as follows.

7. 7
11. Location of stamped serial number
FRAME SERIAL NUMBER
ENGINE SERIAL NUMBER
CARBURETTOR IDENTIFICATION NUMBER

8. 8
CONVERSION CHART
Hours Minutes Hours Minutes
0.1 6 0.6 36
0.2 12 0.7 42
0.3 18 0.8 48
0.4 24 0.9 54
0.5 30 1.0 60
SERVICE ITEM F.R.T.
Cylinder 1.1
Clutch spring 0.7
The F.R.T. for the job is : 1.1+0.7=1.8
SERVICE ITEM F.R.T.
Cylinder head gasket 0.9
Piston 1.3
The F.R.T. for the job is : 1.3
SERVICE ITEM F.R.T.
Gear Shift Drum *3.3
Crank Shaft *3.7
Crankcase Disassembly *3.2
The F.R.T. for the job is : (3.3+3.7) – 3.2=3.8
III. How to use the Flat Rate Time (F.R.T.)
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed
for replacement of parts covered by the warranty during the period the warranty is
in effect. The F.R.T. for those parts which are not listed herein should be
determined from the operation closely related to the replacement of that part.
1.The F.R.T. is based on the following service conditions.
a.A liberal allowance is added to the net servicing time.
b.Standard times specified are based on the condition that the necessary
servicing tools listed in the service manual (motorcycle) which describes
the service policies are available close at hand and the
work is performed by a mechanic with normal skill.
c.Time required for inspection and operational test following the servicing is
included in the F.R.T.
2.Method of computing
The job times are listed in tenth of an hour to simplify computation.
(Example) 0.3 = 18 minutes
5.6 = 5 hours and 36 minutes
Hero MotoCorp
3.Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
following manner.
a.Jobs of non duplicated nature
The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
(Example) Replacement of cylinder and clutch spring.
b. Jobs of duplicated nature
Take the F.R.T. For the last part to be replaced.
(Example) Replacement of piston and cylinder head gasket.
c. Jobs of partially related nature
Total up the F.R.T. For all of the parts replaced and then subtract the F.R.T. for
the duplicated operation.
(Example) Replacement of gearshift drum and crankshaft assembly.
Crankcase disassembly is the duplicated operations.
*The F.R.T. Shown with (*) includes engine removal and installation.

9. 9
4.Operations other than replacing parts
a.Removed and installation
b.Adjustment, measurement and cleaning
Engine
Frame
NO. SERVICE ITEM F.R.T.
1 Front brake – adjustment 0.1
2 Rear brake – adjustment 0.1
3 Brake – operation test 0.1
4 Headlight – aimings 0.1
5 Drive chain (includes tension adjustment
however, does not include sprocket) 0.1
c.Overhaul
NO. SERVICE ITEM F.R.T.
1 Carburettor 0.5
NO. SERVICE ITEM F.R.T.
1 Engine 1.3
2 Cylinder head 0.9
3 Carburettor 0.3
NO. SERVICE ITEM F.R.T.
1 Ignition timing – inspection 0.2
2 Spark plug – adjustment and cleaning 0.1
3 Tappet adjustment 0.2
4 Carburettor idle – adjustment 0.1
5 Engine oil – inspection (excluding oil change)0.1
6 Clutch – adjustment 0.1
7 Cleaner element – cleaning 0.2
8 Compression – pressure measurement 0.1
9 Battery – checking of electrolyte level and gravity0.1
10 Carburettor – float level measurement 0.5
11 Oil filter cleaning 0.5
12 Throttle operation – adjustment 0.1

11. 11
E-1CYLINDER HEAD COVER/INLET PIPE....17-18
E-2CYLINDER/CYLINDER HEAD ..............19
E-3CAMSHAFT/VALVE....................20-21
E-4CAMCHAIN TENSIONER................22-23
E-5RIGHT CRANK CASE COVER ..............24
E-6CLUTCH...............................25
E-7LEFT CRANKCASE COVER/
A.C. GEN. ASSY .......................22-23
E-7ALEFT CRANKCASE COVER/
A.C. GEN. ASSY (SELF START)...........22-23
E-7BSTARTING CLUTCH......................24
E-7CSTARTING MOTOR......................25
E-8CRANK CASE / OIL PUMP..............26-27
E-9CRANKSHAFT/PISTON...................35
E-10TRANSMISSION.........................36
E-11KICK STARTER..........................37
E-12GEARSHIFT............................38
E-13CARBURETTOR.........................39
BLOCK INDEX – ENGINE GROUP
2

12. IG N SSTENITIO Y MIGN N SSTEITIO Y M
IGNITN SYSTEMIO
G N STEINITIO YSM
BLOCK INDEX - FRAME GROUP
F-1V HEAD LIGHT/FR. VISOR..............29-30
F-2VSPEEDOMETER/CABLE/KEY SET......31-32
F-3HANDLE LEVER/SWITCH/ .................
CONTROL CABLE...................33-35
F-3AFRONT BRAKE MASTER CYL.............36
F-4HANDLE PIPE/TOP BRIDGE..............37
F-5STEERING STEM/HORN ................38
F-6RRONT FENDER.......................39
F-7FRONT FORK.........................40
F-12SEAT ASSY./RR COWL/RR GRIP .......36-38
F-13FUEL TANK.........................39-40
F-14SIDE COVER..........................41
F-15AIR CLEANER......................42-43
F-8FRONT BRAKE PANEL..................41
F8ACALIPER ASSY. ‘R’ FR...................42
F-9FRONT WHEEL........................43
F-10REAR BRAKE PANEL...................44
F-11REAR WHEEL.........................45
F-16MUFFLER............................46
F-17STEP ASSY./KICK STARTER ..........47-48
F-18MAIN STAND/PADEL BRAKE.............49
F-19RR FORK/CHAIN CASE .................48
F-20RR CUSHION.........................50
F-21REAR FENDER........................51
F-22WINKERS..........................51-52
F-23TAIL LIGHT...........................53
F-24WIRE HARNESS/BATTERY...........54-55
F-25FRAME BODY/UTILITY BOX...........58-60
F-26TOOLS...............................55
F-27STRIPES/MARKS/........................
EMBLEMS..........................61-72
F-28GUARD ENGINE .......................73
F-29GUARD SARI..........................74
F-30MARK CAUTION .......................75
TIGNITION SYSEM
IG N SSTENITIO Y M
12

13. 13
E-2 19E-3 20E-1 17
E-4 22E-5 24
E-7 26
BLOCK INDEX - ENGINE GROUP
2
19
18
22
16
16
19
15
5
7
10
6
9
20
17
3
1
4
4
20
21
13
13
12
12
14
12
12
13
8
21
11
12
9
10
10
10
10
10
11
11
7
1
4
5
8
6
2
6
3
8
8
9
8
7
7
7
7
5
2115
15
13
16
6
11
11
20
1910
25
17
17
24
3
2
22
18
20
1
24
12
4
11
14
11
23
23
23
23
1
5
3
4
5
5
6
7
2
5
12
9
10
11
13
13
8
14
12
8
8
E-6 25
3
12
12
9
9
10
11
11
11
11
10
2
1
6
4
5
13
8 7
13
13
13
12
11
11
9
3
8
7
10
5
6
10
3
8
7
11
1
12
13 11
9
4
2
4
1
18
18
19
19
21
16
12
6
9
11
15
14
10
7
4
5
17
13
13
20
9
8
2
1
3
22
20
12
2
4
9
1
18
14
14
17
10
11
5
6
15
13
16
7
8
19
3
23
23
26
12
22
22
6
18
16
10
25
1
15
17
17
7
4
5
21
13
14
19
24
2
3
8
9
11
20
9
13
19
E-7 26E-7 26

14. 1919
3-4
20
5
6
7
8
1
21
22
23
23
23
22
23
11
12
11
12
17
18
10
2
9
14
13
16
14
15
1
3
9
6
2
4
7
8
16
11
14
12
1313
13
15
15
13
15
5
10
14
E-5 19E-6 20E-1 17
E-7A 22E-7B 24
E-8 26
BLOCK INDEX - ENGINE GROUP
E-7C 25
5
3
4
5
6 7
10
11
1
9
12
8
2
24
13
10
18
18
16
14
4
3
2
23
1
5
17
17
19
19
7
9
25
25
2111
12
22
22
15
6
20
20
8
12
8
7
9
11
13
13
6
5
4
2
11
10
1
3
12
10
5
24
24
7
6
6
66
8 9
1
14
11
13
3 3
4
16
22
15
21
17
23
19
2
1
2
20
18
.
8
6
10
11
12
13
15
12
16
17
18
19
7
9
4
14
2
1
20
21
21
22
22
23
24
25
26
27

15. 15
F-1V 29
BLOCK INDEX - FRAME GROUP
F-2V F-3
F-12 F-13 F-14
F-15 F-15A F-16
31 33
36 39 41
464442
F
R
.
12
5
28
23
22
8
6
29
7
16
26
26
28
4
2
3
31
8
32
13
32
8
9
10
11
11
17
13
14
15
18
18
18
19
02
21
21
24
24
25
25
27
27
29
29
29
30
30
31
1
29
29
13
2
3
1
5
5
7-8
10
12
14
15
16
17
18
19-20
22
21
29
22
32
32
34
34
27
25
30
28
24
25
28
30
23
4
6
9
26 26
31
31
33
35
11
35
20
3
2
1
5-6
13
14
11-12
9-10
16
17
8
25
26
24
18
24
25
26
24
23
21
19
4
23
23
23
23
23
23
23
2120
20
20
104 104
120120
100100
8080
6060
4040
2020
0 0
h km/h km/
N N
JNSJNS
7 15
2
3
9
26
4
17
1
22
10
8
11
26
24
21
12
21
23
26
19
18
7
6
24
14
16
15
27
14
25
20
5
13
26
13
13
13
13
5
4
4
3
3
7
7
56
6
2
8
10
12
1
9
9
9
9
11
11
11
10
6
15
15
7
8
9
2
13
12
12
5
14
14
3
4
1
3
3
1
6
6
5
1
2
4
7
7
8
5
8
99
F
R
.
F
R
.
7
6 5
4
3
13
14
23
19
15-16
20
22
20
22
1
26
2111
24
25
12
17-18
8
2
9
10
15
16
18
9
13
14
4
3
6-7
10
1
1
8
8
4
2
5
11 12
17

16. 10
7
9
1
2
5
4
9
3
3
8
6
6
8
11
16
F-1V 29
BLOCK INDEX - FRAME GROUP
F-2V F-3
F-12 F-13 F-14
F-15 F-15A F-16
31 33
36 39 41
464442
20
13
13
6
11
12
1
3
1
5
8
4
4
9
10
7
2
21
24
27
28
24
22
5
3
2
13
1
4
8
12
10
6
9
25
25
7
11
18
19
23
15
17
17
14
19
20
20
20
20
20
20
5
9
5
9
15
8
2
3-4
12
7
19
11
10
1
14
17
18
6
13
1616
3
23
26
28
9
27
17
16
25
18 8
15
12-13
3
3
5
3
25
11
21
16
24
2
10
22
20
4
7
14
26
25
19
7
10
8
7
8
8
8
7
2
2
5
24
24
2424
1
23
16
25
25
17
15
13
13
18
25
25
12
14
23
6
6
1
23
6
1
19
19
4
9
22
3
1
23
6
18
20
20
21
IGNITN SYSTIO EM
11
19
20
12
18
17
15
16
21
9
13
9
18
18
18
2
10
11
7
14
14
8
4
3
5
1
6
4
4
3
2
5
3
5
1
13
12
9-10
2
1
5
19
17
22
21
15
15
7
11
8
19
17
19
17
19
17
20
4
3
6
14
14
16
17
18
19
23

17. LOCKERLOCKER
2
26
16
35
18
19
17
10
2
26
20
21
35
37
28
23
1
1
23
22
37
25
24
12-13
14
15
34
7-8
3-4
29
9
29
11
30
31
31
36
36
36
36
30
10
23
33
5-6
32
32
27
17
BLOCK INDEX - FRAME GROUP
F-28 F-29 F-307473 75
.
7
13
15
9
1
10
34
17
35
18
22
29
31
31
31
31
29
30
30
18
19
27
20
21
23
33
10
26
8
11
11
2
6
36
5
32
3
4
25
25
7
12
28
14
13
15
16
24
35
1-2
4
6
7
5
9
3
11
17
10
14
15
16
12
8
13
14
16
13
7
11
11
11
15
18
1
2
3
5
9
10
6
17
21
19
20
8
12
13
9
4
16
6
4
5
3
7
9 1
1
8
10
8
7
7
2
3
5
4
6
9
10
1
16
16
3
4
6
9
13
12
12
13
15
15
11
5
4
2
1
7
8
14
14
10
10
.
19
11
13
19
16
15
16
4
18
5
6
5
11
19
7
18
87
15
14
9
4
5
18
14
16
18
2
10
1
3
12
16
1
2
6
12
11
11
8
7
8
9
12
3
4
5
10
7
2
3
8
14
6
4
17
5
20
13
10-11
22
22
19
1
7
9
12
15
16
17
18
21
23
23

18. CAUTION
DO NOT LET BRAKE FLUID OR
OTHER CHEMICALS GET ON VISOR
THEY WILL DAMAGE THE PLASTIC
MAB - 600
CAUTIONCAUTION
4 STROKE ENGINE
DO NOT ADD OIL IN PETROL
ALWAYS WEAR A HELMET
READ OWNER’S MANUAL
CAREFULLY BEFORE RIDING
GEAR SHIFT PATTERN
SHIFT
DOWN
FOR
NEUTRAL
SHIFT
TO
COLD TYRE PRESSURES
IN Kgf/cm2 (psi) FRONT REAR
RIDER & PILLION 1.75 (25) 2.25 (33)
RIDER ONLY 1.75 (25) 2.25 (33)
TYRE SIZE : FRONT 2.75 - 18 42P
REAR 3.00 - 18 52P
N
1
2
3
4
KWA-940
1
4
DRIVE CHAIN
Keep chain adjusted and lubricated.
25mm (1in.) Freeplay
See owner's manual
for instructions.
Freeplay
MZ8-W00
3
IGNTON SYSTEMII
4
DANGER/POISON
SHIEL EYES : No : SULFURIC ACID
EXPLOSIVE GASES : SPARKS : CAN CAUSE
CAN CAUSE BLINDNESS : FLAMES : BLINDESS OR
OR INJURY : SMOKING : SERVER BURNS
18
BLOCK INDEX - FRAME GROUP
F-28 F-29 F-307473 75
2
2
2
2
1
1
4
5
2
3
3
6
5
4
6
2
3
1
7
F
C
C
C
B
F
F
A
B
C C
E
D
B
EMIGNITION SYST
F
F
A
G
D
1
11
B
A
K
B
4
9
B
E
B
6
A
I
3

19. Service Item F.R.T.
*COVER, CYLINDER HEAD..................0.3
*GASKET, CYLINDER HEAD COVER...
*COVER, ‘R’ CYLINDER HEAD SIDE...0.1
*COVER, ‘L’ CYLINDER HEAD SIDE....0.2
*SPARK PLUG......................................0.1
*INSULATOR, CARBURETTOR............0.2
*PIPE, INLET.........................................0.3
E - 1
CYLINDER HEAD COVER/
INLET PIPE
F
R
.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
12301-KWA-900COVER, CYLINDER HEAD (BLACK) ...................1 1 1 1 1
12331-KWA-900COVER ‘R’ CYLINDER HEAD SIDE (BLACK).....1 1 1 1 1
12341-KWA-900COVER ‘L’ CYLINDER HEAD SIDE (BLACK)......1 1 1 1 1
12361-035-000 CAP, TAPPET ADJUSTING HOLE.......................2 2 2 2 2
12391-GW8-681 GASKET, CYLINDER HEAD COVER ...................1 1 1 1 1
12394-GW8-681 GASKET CYL. HEAD ‘R’ SIDE COVER...............1 1 1 1 1
12395-GW8-681 GASKET CYL. HEAD ‘L’ SIDE COVER................1 1 1 1 1
16201-KCC-870 GASKET INLET PIPE...........................................1 1 1 1 1
16211-459-750 INSULATOR, CARBURETTOR............................1 1 1 1 1
17110-KCC-870 PIPE, COMP INLET..............................................1 1 1 1 1
18655-KWA-940STAY, A1 TUBE.....................................................1 1 1 1 1
90201-GF6-000R NUT, CAP, 7MM....................................................4 4 4 4 4
90442-GF6-000 WASHER, SEALING 7 MM...................................3 3 3 3 3
90443-GF6-000 WASHER ‘A’ SEALING, 7 MM..............................1 1 1 1 1
90461-357-000 WASHER, SEALING, 12 MM................................1 1 1 1 1
91302-KEV-900O-RING, 30.8 X 3.................................................2 2 2 2 2
91304-GB1-900 O-RING, 25X 2.4..................................................1 1 1 1 1
95701-06110-00BOLT, FLANGE, 6 X 110.......................................1 1 1 1 1
96001-06020-00 BOLT, FLANE, SH. 6 X 20....................................2 2 2 2 2
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
2
19
18
22
16
16
19
15
5
7
10
6
9
20
17
3
1
4
4
20
21
13
13
12
12
14
12
12
13
8
21
11
3

20. Service Item F.R.T.
*COVER, CYLINDER HEAD..................0.3
*GASKET, CYLINDER HEAD COVER...
*COVER, ‘R’ CYLINDER HEAD SIDE...0.1
*COVER, ‘L’ CYLINDER HEAD SIDE....0.2
*SPARK PLUG......................................0.1
*INSULATOR, CARBURETTOR............0.2
*PIPE, INLET.........................................0.3
E - 1
CYLINDER HEAD COVER/
INLET PIPE
F
R
.
20
21
22
20
96001-06022-00 BOLT, FLANGE, SH. 6 X 22.................................2 2 2 2 2
96001-06025-00 BOLT FLANGE SH. 6X25.....................................2 2 2 2 2
98056-57718-00 SPARK, PLUG CR7HSA(NGK) ............................1 1 1 1 1
2
19
18
22
16
16
19
15
5
7
10
6
9
20
17
3
1
4
4
20
21
13
13
12
12
14
12
12
13
8
21
11
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

21. Service Item F.R.T.
E - 2
CYLINDER/CYLINDER HEAD
F
R
.
*CYLINDER...........................................1.2
*GASKET, CYLINDER...........................1.1
*HEAD, COMP., CYLINDER..................1.6
(INC. REAMING).................................
*GUIDE, VALVE....................................
(ADD 0.3 FOR EACH).........................
(EXC. VALVE REFACING)...................
(ADD MORE 0.2 IF PERFORMED) ......
*GASKET, CYLINDER HEAD................0.9
*BOLT, STUD, 6 X 32............................0.3
(ADD 0.1 FOR EACH).........................
3
12
12
9
9
10
11
11
11
11
10
2
1
6
4
5
12101-KCC-940 CYLINDER..........................................................1 1 1 1 1
12191-GS4-762 GASKET, CYLINDER..........................................1 1 1 1 1
12200-KWA-930HEAD COMP., CYLINDER..................................1 1 1 1 1
12237-GB4-305 GUIDE, INLET VALVE........................................1 1 1 1 1
12245-GB4-305 GUIDE, EXH. VALVE..........................................1 1 1 1 1
12251-GF6-000 GASKET, CYLINDER HEAD...............................1 1 1 1 1
18640-KCC-940 PIPE COMP. AIR FEED......................................1 1 1 1 1
18645-MT4-730 GASKET AIR FEED PIPE...................................1 1 1 1 1
90033-041-020 BOLT, STUD, 6 X 32..........................................2 2 2 2 2
90081-GFP-900 BOLT, SOCKET FLANGE 6X23..........................2 2 2 2 2
90701-GF6-000 PIN, DOWEL, 8 X 14...........................................4 4 4 4 4
91305-028-150 O-RING, 9 X 1.6..................................................2 2 2 2 2
96001-06016-00 BOLT FLANGE SH. 6 X16..................................3 3 3 3 3
1
2
3
4
5
6
7
8
9
10
11
12
13
21
13
8 7
13
13
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

22. Service Item F.R.T.
22
E -3
CAMSHAFT/VALVE
F
R
.
12209-GB4-685 SEAL, VALVE STEM...........................................2 2 2 2 2
14100-AAH-H41 CAM SHAFT COMP.,..........................................1 1 1 1 1
14430-KST-940 ARM, COMP, VALVE ROCKER..........................2 2 2 2 2
14451-KST-940 SHAFT, ROCKER ARM.......................................2 2 2 2 2
14711-GN5-910LVALVE, INLET.....................................................1 1 1 1 1
14721-GF6-010L VALVE, EXHAUST..............................................1 1 1 1 1
14751-GBG-900 SPRING, VALVE OUTER....................................2 2 2 2 2
14761-GBG-900 SPRING, VALVE INNER.....................................2 2 2 2 2
14771-GB4-680 RETAINER, VALVE SPRING..............................2 2 2 2 2
14775-MA6-000 SEAT, VALVE SPRING OUTER..........................2 2 2 2 2
14781-MA6-000 COTTER, VALVE................................................4 4 4 4 4
90012-333-000R SCREW, TAPPET ADJUSTING..........................2 2 2 2 2
90206-001-000 NUT, TAPPET ADJUSTING................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
* CAMSHAFT COMP.,.......................0.7
* ARM, VALVE ROCKER...................1.1
(ONE OR ALL)......................................
* VALVE..........................................1.4
(ADD 0.2 FOR EACH)..........................
(INC. REFACING).................................
(EXC. VALVE GUIDE REPLACEMENT)
* SPRING, VALVE INNER.................1.2
(ADD 0.1 FOR EACH)..........................
(INC. RELATIVE PART)........................
13
12
11
11
9
3
8
7
10
5
6
10
3
8
7
11
1
12
13 11
9
4
2
4
1
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

23. Service Item F.R.T.
23
E - 4
CAM CHAIN TENSIONER
F
R
.
14321-GB6-900 SPROCKET, CAM (28T).......................................1 1 1 1 1
14401-178-000 CHAIN, CAM.........................................................1 1 1 1 1
14500-035-020 ARM COMP., CAM CHAIN TENSIONER.............1 1 1 1 1
14502-086-000R ROLLER, CAM CHAIN TENSIONER...................1 1 1 1 1
14531-035-000 PIVOT, CAM CHAIN TENSIONER......................1 1 1 1 1
14541-GB4-680 SPRING, CAM CHAIN TENSIONER....................1 1 1 1 1
14550-GBO-910 PUSH ROD, COMP., TENSIONER......................1 1 1 1 1
14566-086-030 HEAD, TENSIONER, PUSH ROD ........................1 1 1 1 1
14610-086-000R ROLLER COMP., CAM CHAIN GUIDE................1 1 1 1 1
14615-035-000 PIN, GUIDE ROLLER...........................................1 1 1 1 1
14670-035-030L SPROCKET, CAM CHAIN GUIDE........................1 1 1 1 1
14675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET .......1 1 1 1 1
90081-035-000 BOLT, SEALING, 14MM.......................................1 1 1 1 1
90083-KVH-900 BOLT, KNOCK, 5MM............................................2 2 2 2 2
90441-035-000 WASHER, SEALING, 14 MM...............................1 1 1 1 1
90461-357-000 WASHER, SEALING, 12 MM...............................1 1 1 1 1
90481-035-000 WASHER, 8MM....................................................1 1 1 1 1
90702-GB6-910 PIN, DOWEL, 8X12..............................................1 1 1 1 1
96001-06018-00 BOLT, FLANGE, SH. 6X18...................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
12
2
4
9
1
18
14
14
17
10
11
5
6
15
13
16
7
8
19
3
*SPROCKET, CAM(28T)........................0.4
*ROLLER, CAM CHAIN TENSIONER
*CHAIN, CAM.........................................1.4
*ARM COMP., CAM CHAIN TENSIONER
*PUSH ROD COM., TENSIONER..........0.3
*ROLLER COMP., CAM CHAIN GUIDE.1.0
*SPROCKET, CAM CHAIN GUIDE........1.6
*SPINDLE, CAM CHAIN GUIDE............
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

24. Service Item F.R.T.
24
E - 5
RIGHT CRANKCASE COVER
F
R
.
*COVER COMP., ÔRÕ CRANCK CASE .0.8
*GASKET, ÔRÕ CRANK CASE COVER .0.6
*LEVER COMP., CLUTCH.....................0.7
(INC. RELATIVE PART)........................
*OIL SEAL, 13.8 X 24 X 5.....................
12
9
10
10
10
10
10
11
11
7
1
4
5
8
6
2
6
3
11330-AAC-H00 COVER COMP., ‘R’ CRANK CASE......................1 1 1 1 1
11394-GW8-681 GASKET, ‘R’ CRANK CASE COVER ...................1 1 1 1 1
15650-AAC-H00 GAUGE, OIL LEVEL.............................................1 1 1 1 1
22810-198-000 LEVER COMP., CLUTCH.....................................1 1 1 1 1
22815-166-000 SPRING, CLUTCH LEVER ...................................1 1 1 1 1
90702-GB6-910 PIN, DOWEL, 8 X 12............................................2 2 2 2 2
91202-302-010 OIL SEAL, 13.8X24X5..........................................1 1 1 1 1
91303-719-000 O-RING, 9 MM......................................................1 1 1 1 1
91307-035-000 O-RING, 18X3.......................................................1 1 1 1 1
96001-06040-00 BOLT, FLANGE, SH. 6 X 40.................................5 5 5 5 5
96001-06065-00 BOLT, FLANGE, SH. 6 X 65.................................2 2 2 2 2
96001-06080-00 BOLT, FLANGE, SH. 6 X 80.................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

25. 25
15431-198-000 ROTOR, OIL FILTER...........................................1 1 1 1 1
15439-198-691 GASKET, OIL FILTER ROTOR............................1 1 1 1 1
15441-198-000 COVER, OIL FILTER ROTOR..............................1 1 1 1 1
15661-198-000 PLATE, OIL SEPARATOR....................................1 1 1 1 1
22110-KST-940 OUTER COMP., CLUTCH....................................1 1 1 1 1
22121-198-900 CENTER, CLUTCH..............................................1 1 1 1 1
22201-GF6-000 DISC CLUTCH FRICTION...................................4 4 4 4 4
22311-107-000 PLATE, CLUTCH.................................................3 3 3 3 3
22350-115-020 PLATE, CLUTCH PRESSURE.............................1 1 1 1 1
22361-KST-940 PLATE, CLUTCH LIFTER....................................1 1 1 1 1
22401-GF6-000 SPRING, CLUTCH...............................................4 4 4 4 4
22847-KCC-900 ROD, CLUTCH LIFTER.......................................1 1 1 1 1
23112-198-010 COLLAR, DRIVEN GEAR ....................................1 1 1 1 1
23121-KST-901 GEAR, PRIMARY DRIVE 18T.............................1 1 1 1 1
23216-GF6-000 COTTER, MAIN SHAFT......................................2 2 2 2 2
23217-GF6-000L SET RING, MAIN SHAFT COTTER.....................1 1 1 1 1
90050-KFL-850 SPECIAL BOLT FLANGE 6X25...........................2 2 2 2 2
90231-087-000 NUT, LOCK, 14 MM.............................................1 1 1 1 1
90231-198-000 NUT ‘B’, LOCK, 14MM.........................................1 1 1 1 1
90432-086-000 WASHER LOCK ‘B’..............................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 *ROTOR, OIL FILTER.......................0.9
* COVER, OIL FILTER ROTOR.........0.7
* PLATE, OIL SEPARATOR...............1.1
* OUTER COMP., CLUTCH...............1.2
* CENTER CLUTCH..........................1.2
* DISC, CLUTCH FRICTION..................
(ONE OR ALL)......................................
(INC. RELATIVE PART)........................
* PLATE, CLUTCH PRESSURE .............
* PLATE, CLUTCH LIFTER
* SPRING CLUTCH (ONE OR ALL).......
Service Item F.R.T.
E - 6
CLUTCH
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
8
8
9
8
7
7
7
7
5
2115
15
13
16
6
11
11
20
1910
25
17
17
24
3
2
22
18
20
1
24
12
4
11
14
11
23
23
23
23

26. 26
90461-GF6-000 WASHER, SPLINE, 17 MM..................................1 1 1 1 1
91205-350-000 OIL SEAL, 6 X 25 X 6..........................................1 1 1 1 1
92020-06020-0A BOLT, HEX., 6 X 20..............................................2 2 2 2 2
93600-05012-1H SCREW, FLAT, 5 X 12.........................................4 4 4 4 4
96100-60010-00 BEARING , RADIAL BALL, 6001.........................1 1 1 1 1
21
22
23
24
25
*ROTOR, OIL FILTER.......................0.9
* COVER, OIL FILTER ROTOR.........0.7
* PLATE, OIL SEPARATOR...............1.1
* OUTER COMP., CLUTCH...............1.2
* CENTER CLUTCH..........................1.2
* DISC, CLUTCH FRICTION..................
(ONE OR ALL)......................................
(INC. RELATIVE PART)........................
* PLATE, CLUTCH PRESSURE .............
* PLATE, CLUTCH LIFTER
* SPRING CLUTCH (ONE OR ALL).......
Service Item F.R.T.
E - 6
CLUTCH
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
8
8
9
8
7
7
7
7
5
2115
15
13
16
6
11
11
20
1910
25
17
17
23
3
2
22
18
20
1
23
12
4
11
14
11
24
24
24
24

27. Service Item F.R.T.
27
*COVER L. CRANKCASE.....................0.1
*A.C.GEN.ASSY.,..................................0.5
*STATOR, COMP.,.................................
*FLYWHEEL, COMP.,............................0.3
*OIL SEAL, 18.9 X 30 X 5.....................
*O-RING, 107 X 2.................................
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
E - 7
LEFT CRANKCASE COVER/
A.C. GEN. ASSY.
F
R
.
11321-KST-940 PLATE OIL SEPARETOR....................................1 1 - - -
11341-AAC-H00 COVER ‘L’ CRANK CASE ..................................1 1 - - -
11360-KWA-930COVER RR L., CRANK CASE ............................1 1 - - -
31100-KWA-931A.C.GEN. ASSY..................................................1 1 - - -
31110-KWA-931 FLYWHEEL, COMP.............................................1 1 - - -
31120-KWA-931STATOR, COMP..................................................1 1 - - -
32961-KST-940 CLAMPER ACG CORD.......................................1 1 - - -
32981-GB4-780 GROMMET NEUTRAL SWITCH CORD.............1 1 - - -
90083-KVH-900 BOLT KNOCK 5MM............................................2 2 - - -
90084-KWA-930CAP 14MM..........................................................1 1 - - -
90087-KWA-930CAP 30 MM.........................................................1 1 - - -
90410-HC4-000 WASHER 10MM..................................................1 1 - - -
90702-GB6-910 PIN, DOWEL 8 X12.............................................2 2 - - -
91202-KTL-741 OIL SEAL 19X30X5.............................................1 1 - - -
91301-035-000 O-RING 107X2....................................................1 1 - - -
91303-377-000 O-RING 13.8X2.5................................................1 1 - - -
91317-171-000 O-RING 6X1.7.....................................................2 2 - - -
91356-KGH-901 O-RING 30 MM...................................................1 1 - - -
93600-06016-0A SCREW, FLAT., 6 X16........................................2 2 - - -
23
23
26
12
22
22
6
18
16
10
25
1
15
17
17
7
4
5
21
13
14
19
24
2
3
8
9
11
20
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
9
13
19

28. Service Item F.R.T.
20
21
22
23
24
25
26
*COVER L. CRANKCASE.....................0.1
*A.C.GEN.ASSY.,..................................0.5
*STATOR, COMP.,.................................
*FLYWHEEL, COMP.,............................0.3
*OIL SEAL, 18.9 X 30 X 5.....................
*O-RING, 107 X 2.................................
28
94050-10000 NUT, FLANGE, 10 MM........................................1 1 - - -
96001-06016-00 BOLT, FLANGE, SH., 6X16.................................1 1 - - -
96001-06020-00 BOLT, FLANGE, SH. 6X20..................................2 2 - - -
96001-06028-00 BOLT, FLANGE, SH. 6X28..................................2 2 - - -
96001-06032-00 BOLT FLANGE, SH. 6X32..................................1 1 - - -
96001-06060-00 BOLT, FLANGE, SH. 6X60..................................1 1 - - -
96001-06070-00 BOLT, FLANGE SH. 6X70...................................1 1 - - -
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
E - 7
LEFT CRANKCASE COVER/
A.C. GEN. ASSY.
F
R
. 23
23
26
12
22
22
6
18
16
10
25
1
15
17
17
7
4
5
21
13
14
19
24
2
3
8
9
11
20
9
13
19

29. Service Item F.R.T.
29
*COVER L. CRANKCASE.....................0.1
*A.C.GEN.ASSY.,..................................0.5
*STATOR, COMP.,.................................
*FLYWHEEL, COMP.,............................0.3
*OIL SEAL, 18.9 X 30 X 5.....................
*O-RING, 107 X 2.................................
11341-AAC-H00 COVER ‘L’ CRANK CASE ..................................- - 1 1 1
11360-KWA-930COVER RR L., CRANK CASE ............................- - 1 1 1
11395-GBJ-731 GASKET L CRANK CASE COVER .....................- - 1 1 1
31100-KWA-941A.C.GEN. ASSY..................................................- - 1 1 1
31110-KWA-941 FLYWHEEL, COMP.............................................- - 1 1 1
31120-KWA-931STATOR, COMP..................................................- - 1 1 1
32961-KST-940 CLAMPER ACG CORD.......................................- - 1 1 1
32981-GB4-780 GROMMET NEUTRAL SWICTH CORD.............- - 1 1 1
90083-KVH-900 BOLT KNOCK 5MM............................................- - 2 2 2
90084-KWA-930CAP 14MM..........................................................- - 1 1 1
90087-KWA-930CAP 30 MM.........................................................- - 1 1 1
90410-HC4-000 WASHER 10MM..................................................- - 1 1 1
90702-GB6-910 PIN, DOWEL 8 X12.............................................- - 2 2 2
91303-377-000 O-RING 13.8 X 2.5..............................................- - 1 1 1
91356-KGH-901 O-RING 30MM....................................................- - 1 1 1
94050-10000 NUT, FLANGE, 10 MM........................................- - 1 1 1
96001-06016-00 BOLT, FLANGE, SH., 6X16.................................- - 1 1 1
96001-06020-00 BOLT, FLANGE, SH. 6X20..................................- - 2 2 2
96001-06028-00 BOLT, FLANGE, SH. 6X28..................................- - 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
E - 7 A
LEFT CRANKCASE COVER/
A.C. GEN. ASSY. (SELF START)
F
R
.
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
18
18
19
19
21
16
12
6
9
11
15
14
10
7
4
5
17
13
13
20
9
8
2
1
3
22
20

30. Service Item F.R.T.
30
*COVER L. CRANKCASE.....................0.1
*A.C.GEN.ASSY.,..................................0.5
*STATOR, COMP.,.................................
*FLYWHEEL, COMP.,............................0.3
*OIL SEAL, 18.9 X 30 X 5.....................
*O-RING, 107 X 2.................................
96001-06032-00 BOLT FLANGE, SH. 6X32..................................- - 2 2 2
96001-06050-00 BOLT, FLANGE, SH. 6X50..................................- - 1 1 1
96001-06070-00 BOLT, FLANGE SH. 6X70...................................- - 1 1 1
20
21
22
F
R
.
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
E - 7 A
LEFT CRANKCASE COVER/
A.C. GEN. ASSY. (SELF START)
18
18
19
19
21
16
12
6
9
11
15
14
10
7
4
5
17
13
13
20
9
8
2
1
3
22
20

31. Service Item F.R.T.
31
E - 7 B
STARTING CLUTCH
F
R
.
*COVER L. CRANKCASE.....................0.1
*A.C.GEN.ASSY.,..................................0.5
*STATOR, COMP.,.................................
*FLYWHEEL, COMP.,............................0.3
*OIL SEAL, 18.9 X 30 X 5.....................
*O-RING, 107 X 2.................................
11321-KWA-940PLATE OIL SEPARATE.......................................- - - - 1
28101-KWA-940CHAIN STARTING .............................................- - - - 1
28102-KWA-940GUIDE STARTER CHAIN...................................- - - 1 1
28103-GB4-700 PROTECTOR STARTER CHAIN........................- - 1 1 1
28110-AAD-H40 SPROCKET COMP., STARTING.......................- - 1 1 1
28117-KFL-850 SET PLATE,STARTING SPROCKET..................- - 1 1 1
28120-KWA-941OUTER COMP. STARTING CLUTCH.................- - 1 1 1
90085-KWA-940BOLT SOCKET 6 MM.........................................- - - - 3
91201-GBG-900 OIL SEAL 30X42X4.5..........................................- - - 1 1
91204-GBG-850 OIL SEAL 18.9X28X5..........................................- - - 1 1
91301-035-000 O-RING 107X2....................................................- - - - 1
91317-171-000 O-RING 6X1.7.....................................................- - - - 2
93600-06016-0A SCREW FLAT 6X16............................................- - - - 2
96001-06010-00 BOLT FLANGE SH.6X10....................................- - - 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
5
3
4
5
5
6
7
2
5
12
9
10
11
13
13
8
14
12
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
8
8

32. Service Item F.R.T.
32
E - 7 C
STARTING MOTOR
*COVER L. CRANKCASE.....................0.1
*A.C.GEN.ASSY.,..................................0.5
*STATOR, COMP.,.................................
*FLYWHEEL, COMP.,............................0.3
*OIL SEAL, 18.9 X 30 X 5.....................
*O-RING, 107 X 2.................................
31201-KG8-004 BRUSH, SET.......................................................- - 1 1 1
31202-GB2-700L SPROCKET........................................................- - 1 1 1
31204-KG8-004 SPRING, BRUSH................................................- - 2 2 2
31205-KWA-941PACKING............................................................- - 1 1 1
31208-KWA-941MOTOR ONLY....................................................- - 1 1 1
31210-KWA-941MOTOR UNIT STARTER....................................- - 1 1 1
31211-KWA-941CASE 'A' FRONT................................................- - 1 1 1
31213-GB4-701L GEAR COMP., DRIVEN......................................- - 1 1 1
32410-KVH-871 SUB HARNESS 'A'..............................................- - 1 1 1
91308-GB4-701L O-RING A............................................................- - 1 1 1
91309-GB2-701L O-RING B............................................................- - 1 1 1
93892-04006-08LSCREW, WASH., 4X6.........................................- - 1 1 1
93892-05030-08LSCREW, WASH., 5X30.......................................- - 4 4 4
94510-12000L CIRCLIP, EXTERNAL, 12MM.............................- - 1 1 1
96001-06045-00 BOLT FLANGE SH. 6X45...................................- - 3 3 3
96120-60010-10LBEARING, BALL RADIAL...................................- - 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
F
R
.
1
3
9
6
2
4
7
8
16
11
14
12
1313
13
15
15
13
15
5
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
10

33. Service Item F.R.T.
33
*CRANK CASE COMP., ‘R’...................*4.0
*GASKET, CRANK CASE......................*3.6
*CRANK CASE COMP., ‘L’....................*4.4
*SCREEN, OIL FILTER..........................0.6
*BOLT, CYLINDER STUD......................1.1
(ADD 0.1 FOR EACH)
*PUMP ASSY., OIL................................
(INC. RELATIVE PART)........................
11100-KWA-900CRANK CASE COMP .RIGHT(BLK)......................1 1 1 1 1
11191-GW8-681 GASKET CRANK CASE........................................1 1 1 1 1
11200-KVH-950 CRANK CASE COMP . LEFT(BLK)........................1 1 - - -
11200-KWA-940CRANK CASE COMP . LEFT.................................- - 1 1 1
15100-KCC-900 PUMP ASSY.OIL....................................................1 1 1 1 1
15119-178-000GASKET OIL PUMP BODY...................................1 1 1 1 1
15384-178-000 PIVOT OIL PUMP..................................................1 1 1 1 1
15421-035-010 SCREEN OIL FILTER............................................1 1 1 1 1
16236-045-010 CLAMPER OVER FLOW PIPE .............................1 1 1 1 1
17371-KWA-940TUBE BREATHER.................................................1 1 1 1 1
90031-GF6-000RBOLT A CYL.STUD,6X198X7................................2 2 2 2 2
90032-GF6-000RBOLT B CYL.STUB,6X205.5X7.............................2 2 2 2 2
90407-259-000 DRAIN COCK PACKING.......................................1 1 1 1 1
90703-HC4-000 DOWEL PIN 10X14...............................................2 2 2 2 2
91303-GF6-000 PACKING RUBBER 16 MM ...................................1 1 1 1 1
92800-12000-00DRAIN PLUG BOLT..............................................1 1 1 1 1
95002-02100 CLIP B 10 TUBE....................................................1 1 1 1 1
95002-80000 CLIP C12 TUBE.....................................................1 1 1 1 1
96001-06016-00BOLT FLANGE SH.6X16.......................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
E - 8
CRANK CASE/OIL PUMP
F
R
.
F
R
.
1919
3-4
20
5
6
7
8
1
21
22
23
23
23
22
23
11
12
11
12
17
18
10
2
9
14
13
16
14
15
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

34. Service Item F.R.T.
34
*CRANK CASE COMP., ‘R’...................*4.0
*GASKET, CRANK CASE......................*3.6
*CRANK CASE COMP., ‘L’....................*4.4
*SCREEN, OIL FILTER..........................0.6
*BOLT, CYLINDER STUD......................1.1
(ADD 0.1 FOR EACH)
*PUMP ASSY., OIL................................
(INC. RELATIVE PART)........................
96001-06025-00 BOLT FLANGE SH.6X25................... 1 1 1 1 1
96001-06050-00 BOLT FLANGE SH.6X50................... 1 1 1 1 1
96001-06060-00 BOLT FLANGE SH.6X60................... 2 2 2 2 2
96001-06065-00 BOLT FLANGE SH.6X65................... 4 4 4 4 4
20
21
22
23
E - 8
CRANK CASE/OIL PUMP
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
F
R
.
1919
3-4
20
5
6
7
8
1
21
22
23
23
23
22
23
11
12
11
12
17
18
10
2
9
14
13
16
14
15

35. Service Item F.R.T.
35
E - 9
CRANKSHAFT/PISTON
F
R
.
13000-AAC-H40 CRANK SHAFT COMP.,......................................1 1 1 1 1
13011-KCC-942 RING SET, PISTON (STD)..................................1 1 1 1 1
13012-KCC-942 RING SET, PISTON (0.25)..................................(1) (1) (1) (1) (1)
13013-KCC-942 RING SET, PISTON (0.50)..................................(1) (1) (1) (1) (1)
13014-KCC-942 RING SET, PISTON (0.75)..................................(1) (1) (1) (1) 1
13015-KCC-942 RING SET, PISTON (1.00)..................................(1) (1) (1) (1) (1)
13101-KCC-901 PISTON (STD).....................................................1 1 1 1 1
13102-KCC-315 PISTON (0.25).....................................................(1) (1) (1) (1) (1)
13103-KCC-315 PISTON (0.50).....................................................(1) (1) (1) (1) (1)
13104-KCC-315 PISTON (0.75).....................................................(1) (1) (1) (1) (1)
13105-KCC-315 PISTON (1.00).....................................................(1) (1) (1) (1) (1)
13111-087-000 PIN, PISTON.......................................................1 1 1 1 1
13115-001-000 CLIP, PISTON PIN...............................................2 2 2 2 2
13201-GF6-300 ROD, CONNECTING...........................................1 1 1 1 1
13381-KCC-900L PIN, CRANK........................................................1 1 1 1 1
14311-035-000 SPROCKET, TIMING ..........................................1 1 1 1 1
90741-KFB-000 KEY, WOODRUFF, 4MM.....................................1 1 1 1 1
91101-AAC-H40 BEARING, CONN.ROD .......................................1 1 1 1 1
91102-AAC-H40 BEARING, CONN.ROD (BLUE) OR ....................1 1 1 1 1
91103-AAC-H40 BEARING, CONN.ROD (WHITE) ........................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
5
3
4
5
6 7
10
11
1
9
12
8
2
* CRANKSHAFT COMP.,...................4.0
* RING SET, PISTON........................1.3
* PISTON
* PIN, PISTON...................................1.2
* ROD, CONNECTING (ACTUAL TIME)
(INC. RELATIVE PART)........................
* BEARING, RADIAL BALL, 6304.....4.2
(ADD 0.2 FOR EACH)..........................
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

36. Service Item F.R.T.
36
E - 10
TRANSMISSION
F
R
.
23211-GF6-000 MAINSHAFT (11T)...............................................1 1 1 1 1
23221-GF6-000 COUNTERSHAFT ...............................................1 1 1 1 1
23421-GB4-770 GEAR, COUNTERSHAFT LOW .........................1 1 1 1 1
23422-GB4-770 BUSH, 20X9........................................................1 1 1 1 1
23431-GN5-910 GEAR, MAINSHAFT SECOND ...........................1 1 1 1 1
23441-GB4-770 GEAR, COUNTERSHAFT SECOND...................1 1 1 1 1
23451-GK4-760 GEAR, MAINSHAFT THIRD................................1 1 1 1 1
23461-GK4-760 GEAR, COUNTERSHAFT THIRD.......................1 1 1 1 1
23471-GN5-910 GEAR, MAINSHAFT FOURTH............................1 1 1 1 1
23481-HF7-000 GEAR, COUNTERSHAFT FOURTH...................1 1 1 1 1
23801-178-000 SPROCKET, DRIVE............................................1 1 1 1 1
23802-040-000 PLATE, DRIVE SPROCKET FIXING...................1 1 1 1 1
90451-GF6-000 WASHER, THRUST, 12MM.................................1 1 1 1 1
90451-198-000 WASHER, THRUST, 17MM.................................1 1 1 1 1
90452-GB4-770 WASHER, THRUST, 17MM.................................1 1 1 1 1
90461-GB4-770 WASHER, SPLINE, 20 X 1.2...............................1 1 1 1 1
90461-035-000 WASHER, SPLINE, 17MM..................................2 2 2 2 2
90461-459-000 WASHER, SPLINE, 20MM..................................2 2 2 2 2
90601-001-000 CIRCLIP, 17MM...................................................2 2 2 2 2
90601-459-000 CIRCLIP, 20MM...................................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 *MAINSHAFT....................................3.8
(INC. RELATIVE PART)
*COUNTERSHAFT .................................
(INC. RELATIVE PART)
(WHEN SERVICING COMP., UNIT)
F.R.T. IS 4.0............................................
*SPROCKET, DRIVE.........................0.2
24
13
10
18
18
16
14
4
3
2
23
1
5
17
17
19
19
7
9
25
25
2111
12
22
22
15
6
20
20
8
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

37. 37
E - 10
TRANSMISSION
F
R
.
91203-GB5-760 OIL SEAL, 17X29X5.............................................1 1 1 1 1
92000-06008-0H BOLT, HEX., 6 X 8................................................2 2 2 2 2
96100-60010-00 BEARING, RADIAL BALL, 6001...........................1 1 1 1 1
96100-62010-00 BEARING, RADIAL BALL, 6201...........................1 1 1 1 1
96100-62030-00 BEARING, RADIAL BALL, 6203...........................2 2 2 2 2
21
22
23
24
25
24
13
10
18
18
16
14
4
3
2
23
1
5
17
17
19
19
7
9
25
25
2111
12
22
22
15
6
20
20
8
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
*MAINSHAFT....................................3.8
(INC. RELATIVE PART)
*COUNTERSHAFT .................................
(INC. RELATIVE PART)
(WHEN SERVICING COMP., UNIT)
F.R.T. IS 4.0............................................
*SPROCKET, DRIVE.........................0.2
Service Item F.R.T.

38. Service Item F.R.T.
38
E - 11
KICK STARTER
F
R
.
28211-GF6-000 PINION, KICK STARTER.....................................1 1 1 1 1
28221-198-010 RATCHET, KICK STARTER.................................1 1 1 1 1
28251-GF6-000 SPINDLE, KICK STARTER..................................1 1 1 1 1
28253-397-000 SPRING, KICK STARTER RATCHET..................1 1 1 1 1
28254-198-000 RETAINER, RATCHET SPRING..........................1 1 1 1 1
28256-198-000 PLATE, RATCHET GUIDE...................................1 1 1 1 1
28261-198-000 SPRING, KICK STARTER....................................1 1 1 1 1
28262-198-000 RETAINER, KICK SPRING..................................1 1 1 1 1
90452-115-000 WASHER, 17MM..................................................1 1 1 1 1
90454-107-000 WASHER, THRUST, 20MM..................................1 1 1 1 1
90601-459-000 CIRCLIP, 20MM....................................................2 2 2 2 2
94510-16000 CIRCLIP, EXARNAL, 16MM.................................1 1 1 1 1
95701-06020-00 BOLT, FLANGE 6X20...........................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
*PINION, KICK STARTER.................3.7
*SPINDLE, KICK STARTER...................
(INC. RELATIVE PART).........................
*SPRING, KICK STARTER................1.1
(INC. RELATIVE PART).........................
12
8
7
9
11
13
13
6
5
4
2
11
10
1
3
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

39. Service Item F.R.T.
39
E - 12
GEARSHIFT
24211-GF6-000RFORK, GEAR SHIFT...........................................2 2 2 2 2
24261-121-742 PIN, GEAR SHIFT FORK GUIDE........................2 2 2 2 2
24263-028-000 CLIP, GEAR SHIFT FORK GUIDE PIN................2 2 2 2 2
24301-KWA-930DRUM, GEAR SHIFT...........................................1 2 2 2 2
24411-198-900 PLATE, SHIFT DRUM STOPPER........................1 1 1 1 1
24421-200-000 PIN, GEAR SHIFT DRUM....................................4 4 4 4 4
24425-198-900 PLATE, SHIFT DRUM SIDE................................1 1 1 1 1
24430-198-900 ARM COMP., SHIFT DRUM STOPPER..............1 1 1 1 1
24435-GB4-770 SPRING, GEAR SHIFT DRUM STOPPER..........1 1 1 1 1
24610-KST-940 SPINDLE COMP., GEAR SHIFT..........................1 1 1 1 1
24639-035-000L COLLAR, 12.2MM................................................1 1 1 1 1
24641-041-000 SPRING, GEAR SHIFT ARM...............................1 1 1 1 1
24651-035-000L SPRING, GEAR SHIFT, RETURN.......................1 1 1 1 1
24652-035-000 PIN, SHIFT RETURN SPRING............................1 1 1 1 1
35750-001-000 CONTACT ASSY., NEUTRAL SWITCH...............1 1 1 1 1
35753-035-010 ROTOR, NEUTRAL SWITCH..............................1 1 1 1 1
35755-001-000 PLATE, CONTACT FIXING..................................1 1 1 1 1
90071-171-000 BOLT, KNOCK, 6MM............................................1 1 1 1 1
90801-035-000 PLUG, RUBBER, 19 MM.....................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
*FOR GEAR SHIFT...........................3.8
(ONE OR ALL).......................................
*DRUM, GEAR SHIFT............................
*PLATE, SHIFT DRUM STOPPER
*ARM COMP., SHIFT DRUM STOPPER
(INC. RELATIVE PART).........................
*SINDLE COMP., GEAR SHIFT........1.2
(INC. RELATIVE PART).........................
*CONTACT ASSY...................................
NEUTRAL SWITCH..........................0.2
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
. ..
12
10
5
24
24
7
6
6
66
8 9
1
14
11
13
3 3
4
16
22
15
21
17
23
19
2
1
2
20
18

40. Service Item F.R.T.
40
91208-KB4-670 OIL SEAL, 11.6X24X10........................................1 1 1 1 1
91312-107-000 O-RING 7 X 1.7....................................................1 1 1 1 1
90022-GFP-900 BOLT WASH 6X16...............................................1 1 1 1 1
96001-06012-00 BOLT FLANGE SH 6X12.....................................1 1 1 1 1
96220-30085 ROLLER, 3X8.5...................................................2 2 2 2 2
20
21
22
23
24
*FOR GEAR SHIFT...........................3.8
(ONE OR ALL).......................................
*DRUM, GEAR SHIFT............................
*PLATE, SHIFT DRUM STOPPER
*ARM COMP., SHIFT DRUM STOPPER
(INC. RELATIVE PART).........................
*SINDLE COMP., GEAR SHIFT........1.2
(INC. RELATIVE PART).........................
*CONTACT ASSY...................................
NEUTRAL SWITCH..........................0.2
E - 12
GEARSHIFT
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
12
10
5
24
24
7
6
6
66
8 9
1
14
11
13
3 3
4
16
22
15
21
17
23
19
2
1
2
20
18

41. Service Item F.R.T.
41
16010-KWA-931GASKET, SET......................................................1 1 1 1 1
16012-KWA-931NEEDLE SET, JET...............................................1 1 1 1 1
16013-KRB-901 FLOAT, SET..........................................................1 1 1 1 1
16014-KPH-901 TOP, SET..............................................................1 1 1 1 1
16015-KVW-921CHAMBER SET, FLOAT.......................................1 1 1 1 1
16016-KPH-651 SCREW SET ‘A’...................................................1 1 1 1 1
16022-KWA-931VALVE SET, THROTTLE......................................1 1 1 1 1
16028-KPH-901 SCREW SET ‘B’...................................................1 1 1 1 1
16037-KPH-901 PLATE SET VALVE..............................................1 1 1 1 1
16060-KWA-933SWITCH ASSY., THROTTLE...............................1 1 1 1 1
16075-KTC-901 O-RING.,...............................................................1 1 1 1 1
16076-KPL-901 O-RING.,...............................................................1 1 1 1 1
16100-KWA-935CARBURETTOR ASSY.,......................................1 1 1 1 1
16118-KST-901 CAP, CABLE SEALING........................................1 1 1 1
16148-KPL-901 CAP, CHOKE DUST.............................................1 1 1 1 1
16155-KRS-861 VALVE COMP., FLOAT.........................................1 1 1 1 1
16163-GFP-901 GASKET, FLOAT CHAMBER...............................1 1 1 1 1
16165-KWA-931HOLDER NEEDLE JET ........................................1 1 1 1 1
16199-KWA-931TUBE, AIR VENT..................................................1 1 1 1 1
35701-KWA-931BAND, ..................................................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 * NEEDLE SET, JET..........................0.5
* CARBURETTOR ASSY
* FLOAT SET.....................................0.4
* VALVE COMP., FLOAT JET, MAIN.......
* TOP SET.........................................0.2
* CHAMBER SET, FLOAT......................
* VALVE SET, THROTTLE.................0.3
E - 13
CABURETTOR
F
R
.
8
6
10
11
12
13
15
12
16
17
18
19
7
9
4
14
2
1
20
21
21
22
22
23
24
25
26
27
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

42. Service Item F.R.T.
42
93892-04010-10 SCREW, WASH. 4 X10........................................2 2 2 2 2
93892-04014-08 SCREW, WASH. 4 X14........................................2 2 2 2 2
95002-02089 CLIP, B-1, 8 TUBE................................................2 2 2 2 2
95002-02659 CLIP, B-1, 6.5 TUBE.............................................2 2 2 2 2
95005-35260-50 TUBE 35 X 170.....................................................1 1 1 1 1
99101-KWA-1050JET, MAIN #105....................................................1 1 1 1 1
99103-KTC-0350 JET, SLOW#35.....................................................1 1 1 1 1
21
22
23
24
25
26
27
* NEEDLE SET, JET..........................0.5
* CARBURETTOR ASSY
* FLOAT SET.....................................0.4
* VALVE COMP., FLOAT JET, MAIN.......
* TOP SET.........................................0.2
* CHAMBER SET, FLOAT......................
* VALVE SET, THROTTLE.................0.3
E - 13
CABURETTOR
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
8
6
10
11
12
13
15
12
16
17
18
19
7
9
4
14
2
1
20
21
21
22
22
23
24
25
26
27

45. Service Item F.R.T.
3310B-AAC-H00 LIGHT ASSY., HEAD (W/O BULB)...................1 1 1 1 1
3310A-AAC-H10 LIGHT ASSY., HEAD (W/O BULB)...................1 1 1 1 1
33120-AAC-H00 UNIT, HEAD LIGHT..........................................1 1 1 1 1
33126-KCC-730 COVER, RUBBER............................................1 1 1 1 1
33128-GBL-000 NUT, SPECIAL..................................................1 1 1 1 1
33130-KWA-831 SOCKET COMP., HEAD LIGHT.......................1 1 1 1 1
33301-KVE-900 BULB, WEDGE BASE(T1012V5W) ..................1 1 1 1 1
34901-KSP-910 BULB, HEAD LIGHT(HS1)12V-35/35W............1 1 1 1 1
53209-GAH-000 CLIP, HEAD LIGHT...........................................2 2 2 2 2
61302-KWA-830 STAY, 'R' FR. SCREEN.....................................1 1 1 1 1
61303-KWA-830 STAY, 'L' FR. SCREEN.....................................1 1 1 1 1
61306-KWA-940 PLUG, PANEL SET...........................................2 2 2 2 2
61311-KWA-830 STAY, FR. VISOR.............................................1 1 1 1 1
61312-149-300 BOOT, H/L BRACKET.......................................2 2 2 2 2
6410A-KWA-830 WIND SCREEN SUB ASSY.............................1 1 1 1 1
64310-198-D20A PLATE, FRONT NUMBER................................1 1 1 1 1
64315-KWA-940 STAY, FRONT NUMBER PLATE......................1 1 1 1 1
64316-KWA-940 STAY, FRONT VISOR LOWER.........................1 1 1 1 1
80101-443-000 RUBBER RR. FENDER CUSHION ..................3 3 3 3 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
HEAD LIGHT ASSY.,............................0.1
UNIT, HEADLIGHT..............................
(INC. RELATIVE PART)........................
BULB, HEADLIGHT.............................
SOCKET ASSY., HEADLIGHT.............0.2
SOCKET ASSY., POSITION LIGHT.....
HEADLIGHT BRACKET.............
LATE, FR. NUMBER..........................
ANEL, INNER....................................
*
*
*
*
*
*STAY,
*P
*P
*
*
*
*
*
*STAY,
*P
*P
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 1 V
HEAD LIGHT / FR.VISOR
F
R
.
13
6
92
24
23
9
7
29
8
17
27
27
28
5
3
4
32
8
33
14
33
9
10
11
12
12
18
14
15
16
19
19
19
20
21
22
22
25
25
26
26
28
28
30
30
30
31
31
32
1-2
30
30
45
4

46. Service Item F.R.T.
HEAD LIGHT ASSY.,............................0.1
UNIT, HEADLIGHT..............................
(INC. RELATIVE PART)........................
BULB, HEADLIGHT.............................
SOCKET ASSY., HEADLIGHT.............0.2
SOCKET ASSY., POSITION LIGHT.....
HEADLIGHT BRACKET.............
LATE, FR. NUMBER..........................
ANEL, INNER....................................
*
*
*
*
*
*STAY,
*P
*P
*
*
*
*
*
*STAY,
*P
*P
83400-KWA-831ZASET, 'FR' VISOR (BLACK-1)............................1 1 1 1 1
83400-KWA-831ZBSET, 'FR' VISOR (BLACK-2)............................1 1 1 1 1
83400-KWA-831ZCSET, 'FR' VISOR (BLACK-3)............................1 1 1 1 1
83400-KWA-831ZDSET, 'FR' VISOR (SPORTS RED)....................1 1 1 1 1
83400-KWA-831ZESET, 'FR' VISOR (VIBRANT BLUE ME.)..........1 1 1 1 1
83400-KWA-831ZFSET, 'FR' VISOR (FORCE SILVER ME.)..........1 1 1 1 1
83400-KWA-831ZGSET, 'FR' VISOR (LEAF GREEN ME.).............1 1 1 1 1
83402-KWA-830 PANNEL, INNER...............................................1 1 1 1 1
83405-KWA-830 CUSHION FRONT VISOR................................2 2 2 2 2
90101-GJ6-000 BOLT, ADJUST.................................................1 1 1 1 1
90307-GJ6-000 WASHER, LOCK 6MM.....................................1 1 1 1 1
90320-GC3-000 NUT, SPRING M5.............................................2 2 2 2 2
90504-KWA-940 WASHER, SCREEN.........................................2 2 2 2 2
91509-GE2-760 SCREW, PAN 5X11.5.......................................2 2 2 2 2
91509-KWA-830 SCREW, PAN 5X18.5.......................................2 2 2 2 2
93500-05012-0A SCREW, PAN 5X12..........................................2 2 2 2 2
93901-44220 SCREW, TAPPING 4X10..................................6 6 6 6 6
94021-06000-0S NUT HEX., CAP 6MM.......................................2 2 2 2 2
94101-05000 WASHER, PLAIN 5MM.....................................2 2 2 2 2
96001-06010-00 BOLT, FLANGE SH. 6X10................................2 2 2 2 2
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
46
F - 1 V
HEAD LIGHT / FR.VISOR
F
R
.
13
6
92
24
23
9
7
29
8
17
27
27
28
5
3
4
32
8
33
14
33
9
10
11
11
11
18
14
15
16
19
19
19
20
21
22
22
25
25
26
26
28
28
30
30
30
31
31
32
1-2
30
30

47. Service Item F.R.T.
*KEY SET..............................................1.1
*SWITCH ASSY., COMB. & LOCK........0.4
*METER ASSY., COMB.........................0.3
*SPEEDOMETER COMP .,.....................0.5
*FUEL METER COMP.,.........................
*CASE, UPPER ASSY.,.........................
*CASE, UNDER ASSY.,.........................
*SOCKET COMP.,.................................
*CABLE ASSY., SPEEDOMETER.........
*CABLE, INNER....................................0.1
35010-AAC-H00 KEY, SET.............................................................1 1 1 1 1
35100-AAC-H01 SWITCH ASSY., COMB.& LOCK........................1 1 1 1 1
35121-AAC-H30 KEY BLANK NO.1...............................................1 1 1 1 1
35122-AAC-H30 KEY BLANK NO.2...............................................1 1 1 1 1
37100-AAC-H00 METER ASSY., COMB........................................1 1 1 1 -
37100-AAC-H70 METER ASSY., COMB........................................1 1 1 1 -
37109-KPH-901 CAP.....................................................................1 1 1 1 1
37210-KWA-831SPEEDO METER, COMP ....................................1 1 1 1 1
37211-AAC-H71 CASE UPPER ASSY.,.........................................1 1 1 1 1
37211-AAC-H72 CASE UPPER ASSY.,.........................................1 1 1 1 1
37212-AAC-H01 CASE UNDER ASSY.,.........................................1 1 1 1 1
37212-AAC-H32 CASE UNDER ASSY.,.........................................1 1 1 1 1
37214-KV7-671 SCREW TAPPING 3X12.....................................1 1 1 1 1
37215-MB6-830 CLAMP................................................................1 1 1 1 1
37700-KWA-830SPEED, SENSOR ASSY.,..................................1 1 1 1 1
44830-KWA-830CABLE, COMP., SPDMT.....................................1 1 1 1 1
44830-KWA-830ACABLE INNER....................................................1 1 1 1 1
61317-KCC-900 GUIDE A..............................................................1 1 1 1 1
78135-S3N-003 BULB SOCKET ASSY.........................................1 1 1 1 1
90108-GN2-000 SCREW, WASH 3X10.........................................3 3 3 3 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 2 V
SPEEDOMETER/CABLE/
KEY SET
F
R
.
3
2
1
5-6
13
14
11-12
9-10
16
17
8
25
26
24
18
24
25
26
24
23
21
19
4
23
23
23
23
23
23
23
2120
20
20
410410
120120
100100
8080
6060
4040
2020
0 0
khm/ khm/
N N
JNSJNS
7 15
47

48. Service Item F.R.T.
*KEY SET..............................................1.1
*SWITCH ASSY., COMB. & LOCK........0.4
*METER ASSY., COMB.........................0.3
*SPEEDOMETER COMP .,.....................0.5
*FUEL METER COMP.,.........................
*CASE, UPPER ASSY.,.........................
*CASE, UNDER ASSY.,.........................
*SOCKET COMP.,.................................
*CABLE ASSY., SPEEDOMETER.........
*CABLE, INNER....................................0.1
91352-GAZ-930 O-RING, 8.5X1.5.................................................1 1 1 1 1
93903-22480 SCREW TAPPING...............................................1 1 1 1 1
93913-24320 SCREW, TAPPING 4X14....................................8 8 8 8 8
94001-06070-0S NUT, HEX.6 MM..................................................3 3 3 3 3
94103-06700 WASHER, PLAIN 6 MM......................................2 2 2 2 2
96700-08020-00 BOLT, SOCKET 8 MM.........................................2 2 2 2 2
21
22
23
24
25
26
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 2 V
SPEEDOMETER/CABLE/
KEY SET
48
F
R
.
3
2
1
5-6
13
14
11-12
9-10
16
17
8
25
26
24
18
24
25
26
24
23
21
19
4
23
23
23
23
23
23
23
2120
20
20
410410
120120
100100
8080
6060
4040
2020
0 0
khm/ khm/
N N
JNSJNS
7 15

49. Service Item F.R.T.
*CABLE COMP., THROTTLE................0.3
*CABLE COMP., CLUTCH.....................0.2
*SWITCH ASSY., WINKER....................0.5
*SWITCH ASSY., FR. STOP..................
*CABLE COMP., FR. BRAKE.................
*GRIP COMP., ÔRÕ HANDLE............0.6
*GRIP ÔLÕ HANDLE.........................0.6
*HOUSING UPPER, THROTTLE..........
*HOUSING UNDER, THROTTLE..........
*BRACKET ÔRÕ HANDLE LEVER ...........
*BRACKET ÔLÕ HANDLE LEVER ...........
*COVER ÔRÕ HANDLE LEVER ...............
*COVER ÔLÕ HANDLE LEVER ................
17910-KWA-940CABLE COMP., THROT......................................1 1 1 1 1
22870-KWA-940CABLE COMP., CLUTCH....................................1 1 1 1 1
22871-116-670 BOOT, CLUTCH CABLE.....................................1 1 1 1 1
32161-404-000 BAND B1 WIRE...................................................2 2 2 2 2
35150-KWA-841SWITCH ASSY., START......................................- - 1 1 1
35152-KWA-841HOUSING UND.,THROTTLE ..............................1 1 - - -
35200-KWA-841SWITCH ASSY., WINKER...................................- - 1 1 1
35330-413-000 SWITCH COMP., FR. LEVER.............................- - 1 1 1
35340-KCC-900 SWITCH ASSY., FR. STOP.................................1 1 1 1 -
35340-KCC-841 SWITCH ASSY., FR. STOP.................................- - - - 1
45450-KCC-710 CABLE COMP. FR. BRAKE................................1 1 1 1 -
53140-KWA-830GRIP COMP., 'R'.................................................1 1 1 1 1
53166-KWA-830GRIP 'L' HANDLE................................................1 1 1 1 1
53168-KWA-841HOUSING UP., THROTTLE................................1 1 1 1 1
53171-198-900 BRACKET 'R' HANDLE LEVER..........................1 1 1 1 -
53172-KTC-920 BRACKET 'L' HANDLE LEVER...........................- - 1 1 1
53175-AAF-H00 LEVER COMP., 'R' STRG.HANDLE....................1 1 1 1 1
53178-AAF-H00 LEVER COMP., 'L' STRG.HANDLE....................1 1 1 1 1
53179-KTC-900 COVER L HANDLE LEVER................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 3
HANDLE LEVER/SWITCH/
CONTROL CABLE
49
F
R
.
13
2
3
1
4
4
7-8
10
12
14
15
16
17
18
19-20
22
21
29
22
32
32
34
34
27
25
30
28
24
25
28
30
23
5
9
26 26
31
31
33
35
11
35
4

50. Service Item F.R.T.
88110-AAC-H41ZAMIRROR ASSY., 'R' BACK(BLACK).....................1 1 1 1 1
88110-AAC-H41ZCMIRROR ASSY., 'R' BACK(SPORTS RED)..........1 1 1 1 1
88110-AAC-H41ZDMIRROR ASSY., 'R' BACK(VIBRANT BLUE ME.) 1 1 1 1 1
88110-AAC-H41ZEMIRROR ASSY., 'R' BACK(FORCE SILVER ME.) 1 1 1 1 1
88110-AAC-H41ZFMIRROR ASSY., 'R 'BACK(LEAF GREEN ME.)... 1 1 1 1 1
88114-198-D10 CAP LOCK NUT...................................................2 2 2 2 2
88115-KTR-900 BOOT MIRROR UPPER.......................................2 2 2 2 2
88120-AAC-H41ZAMIRROR ASSY.,'L' BACK(BLACK).......................1 1 1 1 1
88120-AAC-H41ZCMIRROR ASSY.,'L' BACK(SPORTS RED)...........1 1 1 1 1
88120-AAC-H41ZDMIRROR ASSY.,'L' BACK(VIBRANT BLUE ME.). 1 1 1 1 1
88120-AAC-H41ZEMIRROR ASSY.,'L' BACK(FORCE SILVER ME.). 1 1 1 1 1
88120-AAC-H41ZFMIRROR ASSY.,'L' BACK(LEAF GREEN ME.)....1 1 1 1 1
90003-KCC-840 BOLT ADPT.10 MM...............................................2 2 2 2 2
90114-310-000 BOLT HANDLE LEVER PIVOT............................1 1 1 1 1
90201-MW3-620 NUT HEX 10MM...................................................2 2 2 2 2
93500-05020-0G SCREW, PAN 5X20..............................................2 2 2 2 2
93500-05022-1G SCREW, PAN 5X22..............................................2 2 2 2 2
94001-06000-0S NUT, HEX.6 MM...................................................1 1 1 1 1
20
21
22
23
24
25
26
27
28
29
*CABLE COMP., THROTTLE................0.3
*CABLE COMP., CLUTCH.....................0.2
*SWITCH ASSY., WINKER....................0.5
*SWITCH ASSY., FR. STOP..................
*CABLE COMP., FR. BRAKE.................
*GRIP COMP., ÔRÕ HANDLE............0.6
*GRIP ÔLÕ HANDLE.........................0.6
*HOUSING UPPER, THROTTLE..........
*HOUSING UNDER, THROTTLE..........
*BRACKET ÔRÕ HANDLE LEVER ...........
*BRACKET ÔLÕ HANDLE LEVER ...........
*COVER ÔRÕ HANDLE LEVER ...............
*COVER ÔLÕ HANDLE LEVER ................
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 3
HANDLE LEVER/SWITCH/
CONTROL CABLE
50
F
R
.
13
2
3
1
4
4
7-8
10
12
14
15
16
17
18
19-20
22
21
29
22
32
32
34
34
27
25
30
28
24
25
28
30
23
4
6
9
26 26
31
31
33
35
11
35

51. Service Item F.R.T.
94050-06000 NUT, FLANGE 6 MM..........................................2 2 2 2 2
96001-06025-07BOLT, FLANGE SH.6X25...................................2 2 2 2 2
30
31
*CABLE COMP., THROTTLE................0.3
*CABLE COMP., CLUTCH.....................0.2
*SWITCH ASSY., WINKER....................0.5
*SWITCH ASSY., FR. STOP..................
*CABLE COMP., FR. BRAKE.................
*GRIP COMP., ÔRÕ HANDLE............0.6
*GRIP ÔLÕ HANDLE.........................0.6
*HOUSING UPPER, THROTTLE..........
*HOUSING UNDER, THROTTLE..........
*BRACKET ÔRÕ HANDLE LEVER ...........
*BRACKET ÔLÕ HANDLE LEVER ...........
*COVER ÔRÕ HANDLE LEVER ...............
*COVER ÔLÕ HANDLE LEVER ................
F - 3
HANDLE LEVER/SWITCH/
CONTROL CABLE
F
R
.
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
51
13
2
3
1
4
4
7-8
10
12
14
15
16
17
18
19-20
22
21
29
22
32
32
34
34
27
25
30
28
24
25
28
30
23
4
6
9
26 26
31
31
33
35
11
35

52. 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
35340-KCC-841 SWITCH ASSY., FRONT STOP...................- - - - 1
45126-KCC-840 HOSE COMP., FRONT BRAKE...................- - - - 1
45155-KCC-840 CLAMPER, ‘A’ FRONT BRAKE....................- - - - 1
45156-KCC-840 CLAMPER, FRONT BRAKE........................- - - - 1
45504-KCC-841 BOOT, COMP.,.............................................- - - - 1
45506-KCC-841 SPRING.......................................................- - - - 1
45510-KVN-901 MASTER CYL. SUB. ASSY., FR. BRAKE ... - - - - 1
45513-KCC-841 CAP, MASTER CYLINDER..........................- - - - 1
45515-KVN-901 GAUGE COMP., LEVEL...............................- - - - 1
45516-KCC-841 O-RING........................................................- - - - 1
45517-KCC-841 HOLDER, MASTER CYLINDER ..................- - - - 1
45518-KCC-841 SEPERATOR COMP....................................- - - - 1
45519-KCC-841 SCREW, FLAT.............................................- - - - 2
45520-KCC-841 DIAPHRAGM...............................................- - - - 1
45521-KCC-841 PLATE, DIAPHRAGM..................................- - - - 1
45522-KCC-841 CLIP, GAUGE...............................................- - - - 1
45525-KCC-841 PUSH ROD..................................................- - - - 1
45526-KCC-841 SPRING, PUSH ROD..................................- - - - 1
45503-KCC-841 PISTON........................................................- - - - 1
Service Item F.R.T.
*SWITCH ASSY., FR. STOP..................0.1
*HOSE COMP., FR. BRAKE..................0.4
* MASTER CYL. SUB. ASSY., FR. BRAKE.
*DIAPHRAGM........................................
* LEVER, ‘R’ STEERING HANDLE........
*CYLINDER SET, MASTER...................
52
F - 3A
FRONT BRAKE MASTER CYL.
2
3
9
26
4
17
1
22
10
8
11
26
24
21
12
21
23
26
19
18
7
6
24
14
16
15
27
14
25
20
FR.
5
13
26
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

53. 20
21
22
23
24
25
26
27 53175-KCC-840 LEVER RIGHT, STRG. HANDLE.................- - - - 1
90111-KCC-841 BOLT, FLANGE, 6 X 25................................- - - - 2
90112-KCC-841 SCREW, PAN, 4 X 8.....................................- - - - 1
90114-KCC-841 BOLT, HANDEL LEVER...............................- - - - 1
90145-MS9-610 OIL, BOLT, 10 X 22......................................- - - - 2
90303-KCC-841 NUT..............................................................- - - - 1
90545-300-000 WASHER, OIL BOLT....................................- - - - 4
90651-KCC-841 CIRCLIP.......................................................- - - - 1
Service Item F.R.T.
*SWITCH ASSY., FR. STOP..................0.1
*HOSE COMP., FR. BRAKE..................0.4
* MASTER CYL. SUB. ASSY., FR. BRAKE.
*DIAPHRAGM........................................
* LEVER, ‘R’ STEERING HANDLE........
*CYLINDER SET, MASTER...................
53
F - 3A
FRONT BRAKE MASTER CYL.
Service Item F.R.T.
2
3
9
26
4
17
1
22
10
8
11
26
24
21
12
21
23
26
19
18
7
6
24
14
16
15
27
14
25
20
FR.
5
13
26
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

54. Service Item F.R.T.
F
R
.
*PIPE, STEERING HANDLE.................0.5
*BRIDGE COMP., FORK TOP...............
*HOLDER, HANDLE PIPE UNDER .......0.2
(ADD 0.1 FOR EACH).........................
13
13
13
13
5
4
4
3
3
7
7
56
6
2
8
10
12
1
F-4
HANDLE PIPE/TOP BRIDGE
53100-KWA-940PIPE, STEERING HNDL......................................1 1 1 1 1
53131-AAC-H00 HOLDER, HANDLE UP .......................................1 1 1 1 1
53132-124-000 HOLDER, HANDLE PIPE UNDER ......................2 2 2 2 2
53133-198-900 RUBBER, HANDLE CUSHION UPPER ..............2 2 2 2 2
53134-028-000 HANDLE, CUSHION UNDER RUBBER ..............2 2 2 2 2
53135-198-900 WASHER, HANDLE CUSHION ...........................2 2 2 2 2
53136-198-900 PLATE, HANDLE CUSHION................................2 2 2 2 2
53230-KST-950BRIDGE, COMP. FORK TOP...............................1 1 1 1 1
90102-KVN-900 BOLT, SP. FLANGE SOCKET 6X22....................4 4 4 4 4
90304-KSP-900 NUT, STRG. STEM..............................................1 1 1 1 1
90304-KST-942NUT FLANGE PT.10 MM.....................................2 2 2 2 2
90503-KTR-900 WASHER, STEERING STEM ..............................1 1 1 1 1
91455-MG8-000 CAP, SOC BOLT 6MM.........................................4 4 4 4 4
1
2
3
4
5
6
7
8
9
10
11
12
13
54
9
9
9
9
11
11
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

55. Service Item F.R.T.
F
R
.
*PIPE, STEERING HANDLE.................0.5
*BRIDGE COMP., FORK TOP...............
*HOLDER, HANDLE PIPE UNDER .......0.2
(ADD 0.1 FOR EACH).........................
F-5
STEERING STEM/HORN
33714-KL3-620 RUBBER, TAIL LIGHT BRACKET.......................2 2 2 2 2
38110-KWA-931HORN COMP.,.....................................................1 1 1 1 1
38117-KFE-701 COLLAR, HORN SET..........................................1 1 1 1 1
50301-KTR-900 RACE, (STRG.TOP) BALL..................................2 2 2 2 2
53200-KST-950STEM, COMP. STEERING..................................1 1 1 1 1
53211-268-010 RACE, (STRG.TOP) CONE.................................1 1 1 1 1
53212-200-000 RACE, (STRG.BOTTOM) CONE.........................1 1 1 1 1
53214-200-000 DUST, SEAL,STRG.HEAD..................................1 1 1 1 1
53215-KTR-900 BALL ASSY., STEERING.....................................2 2 2 2 2
53221-KTR-900 THREAD, STRG.TOP..........................................1 1 1 1 1
53222-KTR-900 MUD GUARD, STRG.(HEAD TOP).....................1 1 1 1 1
94101-08800 WASHER, PLAIN 8 MM.......................................1 1 1 1 1
95701-06020-07BOLT, FLANGE 6X20..........................................1 1 1 1 1
95701-08040-00BOLT, FLANGE 8X40..........................................2 2 2 2 2
96211-08000 BALL, STEEL 8 MM.............................................32 32 32 32 32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
55
11
10
6
15
15
7
8
9
2
13
21
12
5
14
14
3
4
1
3
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

56. Service Item F.R.T.
56
F - 6
FRONT FENDER
F
R
.
*FENDER, FRONT................................0.2
3
1
6
6
5
1
2
4
7
7
8
5
8
33741-KAK-971 REFLEX, LEFT FRONT...............................2 2 2 2 2
45451-KCC-900 GUIDE FRONT (FENDER) CABLE...............1 1 1 1 1
61100-AAC-H40ZA SET, FR. FENDER(BLACK)..........................1 1 1 1 1
61100-AAC-H40ZD SET, FR. FENDER(SPORTS RED)..............1 1 1 1 1
61100-AAC-H40ZE SET, FR. FENDER(VIBRANT BLUE ME.).... 1 1 1 1 1
61100-AAC-H40ZF SET, FR. FENDER(FORCE SILVER ME.).... 1 1 1 1 1
61100-AAC-H40ZG SET, FR. FENDER(LEAF GREEN ME.)........ 1 1 1 1 1
61102-KWA-910 PLATE FRONT FENDER..............................1 1 1 1 1
90104-KCC-870 BOLT, SPECIAL 6X12...................................2 2 2 2 2
90501-KCC-870 COLLAR FR., FENDER SET ........................2 2 2 2 2
94050-06000 NUT, FLANGE 6 MM.....................................2 2 2 2 2
95701-06012-08 BOLT, FLANGE 6X12....................................2 2 2 2 2
95701-06020-00 BOLT, FLANGE 6X20....................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
99
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

57. Service Item F.R.T.
57
F - 7
FRONT FORK
*FORK ASSY., FR..................................0.5
(ADD 0.2 FOR EACH).........................
*SPRING, FR. CUSHION......................
(ADD 0.2 FOR EACH).........................
*PIPE COMP., FR. FORK......................0.8
(ADD 0.5 FOR EACH).........................
*CASE FR. BOTTOM............................0.9
(ADD 0.5 FOR EACH).........................
51400-KWA-941FORK ASSY., R FRONT....................................1 1 1 1 -
51400-KWA-971FORK ASSY., R FRONT....................................- - - - 1
51401-KST-941 SPRING, FRONT FORK....................................2 2 2 2 2
51403-447-730 JOINT. SPRING.................................................2 2 2 2 2
51403-KCC-900 COLLAR. SPRING............................................2 2 2 2 2
51410-KWA-941PIPE COMP., FR FORK...................................2 2 2 2 2
51412-KAG-900 SPRING REBOUND ..........................................2 2 2 2 2
51412-KWA-941RING, BACK UP................................................2 2 2 2 2
51420-KWA-941CASE COMP, R, FRONT BOTTOM..................1 1 1 1 -
51420-KWA-971CASE COMP, R, FRONT BOTTOM..................- - - - 1
51425-KST-901 SEAL DUST.......................................................2 2 2 2 2
51432-KST-901 PIECE OIL LOCK..............................................2 2 2 2 2
51437-KVN-901 RING, PISTON..................................................2 2 2 2 2
51440-KTR-901 PIPE SEAT........................................................2 2 2 2 2
51500-KWA-941FORK ASSY. L FRONT.....................................1 1 1 1 -
51500-KWA-971FORK ASSY, L. FRONT...................................- - - - 1
51520-KWA-941CASE COMP., L. FRONT BOTTOM..................1 1 1 1 -
51520-KWA-971CASE COMP., L. FRONT BOTTOM...................- - - - 1
90116-KAG-900 BOLT SOCKET 8 MM.........................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
F
R
.
F
R
.
7
6 5
4
3
13
14
23
19
15-16
20
22
20
22
1
26
2111
24
25
12
17-18
8
2
9
10
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

58. Service Item F.R.T.
58
F - 7
FRONT FORK
90123-KRM-860 BOLT, FRONT FORK...........................................1 1 1 1 1
90123-KST-941BOLT,' A' FRONT FORK......................................2 2 2 2 2
90521-292-000 WASHER, PLAIN 10.3 MM..................................1 1 1 1 1
90544-439-930 WASHER, SPECIAL 8 MM..................................2 2 2 2 2
90601-GF5-730 RING, OIL SEAL STOPPER................................2 2 2 2 2
91255-KWA-941SEAL, OIL,30X42X11..........................................2 2 2 2 2
91356-KAG-900 O-RING................................................................2 2 2 2 2
20
21
22
23
24
25
26
*FORK ASSY., FR..................................0.5
(ADD 0.2 FOR EACH).........................
*SPRING, FR. CUSHION......................
(ADD 0.2 FOR EACH).........................
*PIPE COMP., FR. FORK......................0.8
(ADD 0.5 FOR EACH).........................
*CASE FR. BOTTOM............................0.9
(ADD 0.5 FOR EACH).........................
F
R
.
F
R
.
7
6 5
4
3
13
14
23
19
15-16
20
22
20
22
1
26
2111
24
25
12
17-18
8
2
9
10
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

59. F - 8
FRONT BRAKE PANEL
F
R
.
*GEAR, SPEEDOMETER ......................0.3
*PINION, SPEEDOMETER ...................0.6
*PANEL SUB COMP., FR. BRAKE.........0.4
(INC. RELATIVE PART)........................
*SHOE COMP., BRAKE.........................
(ONE OR ALL).....................................
*ARM. FR. BRAKE................................0.1
(INC. RELATIVE PART)........................
15
16
18
9
13
14
4
3
6-7
10
1
1
8
8
4
2
5
11 12
17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
43125-KRP-981 SHOE COMP., BRAKE........................................2 2 2 2 -
43125-KTN-701 SHOE COMP., BRAKE........................................(2) (2) (2) (2) -
44805-KTC-900 PINION, SPEEDOMETER ...................................1 1 1 1 -
44806-KST-900GEAR, SPEEDOMETER .....................................1 1 1 1 -
44809-170-000 WASHER, SPEEDOMETER GEAR.....................2 2 2 2 -
44810-KTC-900 BUSH, PINION.....................................................1 1 1 1 -
45010-KTR-700 PANEL SUB. COMP, FR. BRAKE (MGM)............- 1 - 1 -
45010-KTR-900 PANEL SUB. COMP. FR. BRAKE (ISM)..............1 - 1 - -
45133-KCC-900 SPRING FRONT, BRAKE SHOE.........................2 2 2 2 -
45134-250-000 BRAKE, CAM DUST SEAL..................................1 1 1 1 -
45141-KTC-900 CAM FRONT BRAKE..........................................1 1 1 1 -
45145-096-650 INDICATOR FR., BRAKE.....................................1 1 1 1 -
45410-KCC-900 ARM FRONT BRAKE..........................................1 1 1 1 -
45435-GB2-720 SPRING, BRAKE ARM RETURN........................1 1 1 1 -
91251-GK4-000 OIL, SEAL 47X60X7............................................1 1 1 1 -
94050-06000 NUT, FLANGE 6 MM............................................1 1 1 1 -
95015-32001 JOINT, B. BRAKE ARM........................................1 1 1 1 -
95015-42000 NUT, 'B' ADJUST.................................................1 1 1 1 -
95701-06032-00BOLT, FLANGE 6X32..........................................1 1 1 1 -
Service Item F.R.T.
59
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

60. F
R
.
*GEAR, SPEEDOMETER ......................0.3
*PINION, SPEEDOMETER ...................0.6
*PANEL SUB COMP., FR. BRAKE.........0.4
(INC. RELATIVE PART)........................
*SHOE COMP., BRAKE.........................
(ONE OR ALL).....................................
*ARM. FR. BRAKE................................0.1
(INC. RELATIVE PART)........................
1
2
3
4
5
6
7
8
9
10
11
12
13
06451-KCC-841 SEAL, SET PISTON...........................................- - - - 2
06455-KCC-841 PAD SET FR.......................................................- - - - 1
43216-MAK-003 CLIP....................................................................- - - - 1
45107-KCC-841 PISTON 26.........................................................- - - - 2
45108-KCC-841 SPRING, PAD.....................................................- - - - 1
45132-KCC-841 BUSH BOOT PIN................................................- - - - 1
45133-KCC-841 BOOT B..............................................................- - - - 1
45220-KCC-841 PIN COMP., HANGER........................................- - - - 1
45250-KCC-841 CALIPER SUB ASSY., 'R' FR.............................- - - - 1
45290-KCC-841 BRACKET SUB ASSY., FR.................................- - - - 1
45352-KCC-841 SCREW, BLEEDER............................................- - - - 1
45353-KCC-841 CAP, BLEEDER..................................................- - - - 1
90155-KY4-901 BOLT, FLANGE 8X25.........................................- - - - 2
Service Item F.R.T.
60
13
13
6
11
12
1
3
1
5
8
4
4
9
10
7
2
F - 8A
CALIPER ASSY. ‘R’ FR.
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

61. *TUBE, TYRE.........................................0.9
*TYRE, FR. (2.75 X 18-4 PR)................
*AXLE, FR. WHEEL...............................0.2
*HUB, FR. WHEEL.................................2.5
*COLLAR, FR. AXLE DISTANCE...........0.4
*BEARING RADIAL BALL, 6301U.........
(ADD 0.1 FOR EACH)..........................
*RIM, FR. WHEEL..................................2.2
*OIL SEAL, 21 X 37 X 7.........................0.3
42603-198-900 NIPPLE SPOKE -9..............................................36 - 36 - -
42712-KCS-920 TUBE, TYRE 2.75X18..........................................1 1 1 1 1
42713-KFN-850 FLAP, TYRE.........................................................1 - 1 - -
44301-KTR-700 AXLE, FR.WHEEL...............................................1 1 1 1 1
44311-KRC-900 COLLAR, FRONT WHEEL SIDE.........................1 1 1 1 1
44601-AAC-H00 WHEEL COMP. FRONT......................................- 1 - 1 -
44601-AAC-H30 WHEEL COMP. FRONT......................................- 1 - 1 -
44601-KTR-940 HUB. COMP., FRONT WHEEL (ISM)..................1 - 1 - -
44620-198-900 COLLAR FR., AXLE DISTANCE.........................1 - 1 - -
44620-400-000 COLLAR FRONT DISTANCE.............................- 1 - 1 1
44680-410-000 RETAINER, GEAR BOX......................................- 1 - 1 1
44701-AAC-H00 RIM, FRONT WHEEL (1.6X18)............................1 - 1 - -
44711-KFN-850 TYRE FRONT 2.75-18 42P ................................1 1 1 1 1
44800-KVE-900 GEAR, BOX ASSY., SPEEDOMETER.(MGM)..... - - - - 1
44804-KVE-901 GEAR, SPEEDOMETER. ....................................- - - - 1
44805-KVE-901 PINION, SPEEDOMETER. ..................................- - - - 1
44809-170-000 WASHER, SPEEDOMETER GEAR .....................- - - - 1
44810-KTC-900 BUSH, PINION.....................................................- - - - 1
45251-KVE-901 DISC, FRONT BRAKE.........................................- - - - 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Service Item F.R.T.
61
F - 9
FRONT WHEEL
F
R
.
21
24
27
28
24
22
5
3
2
13
1
4
8
12
10
6
9
25
25
7
11
18
19
23
15
17
17
14
19
20
20
20
20
20
20
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

62. *TUBE, TYRE.........................................0.9
*TYRE, FR. (2.75 X 18-4 PR)................
*AXLE, FR. WHEEL...............................0.2
*HUB, FR. WHEEL.................................2.5
*COLLAR, FR. AXLE DISTANCE...........0.4
*BEARING RADIAL BALL, 6301U.........
(ADD 0.1 FOR EACH)..........................
*RIM, FR. WHEEL..................................2.2
*OIL SEAL, 21 X 37 X 7.........................0.3
90105-MK5-010 BOLT, DISK 8X22................................................- - - - 6
90306-KTE-911 NUT, FLG.SPL 12 MM.........................................1 1 1 1 1
91251-KPH-901 DUST, SEAL 21X37X7........................................1 1 1 1 1
91258-KEJ-900 DUST, SEAL 40X50X5........................................- - - - 1
96140-63010-10BEARING, BALL RADIAL 6301..........................2 2 2 2 -
96150-63010-10BEARING, BALL RADIAL 6301(UU)...................- - - - 2
97252-51162-10SPOKE A9X161...................................................18 - 18 - -
97603-51162-10SPOKE A9X161...................................................18 - 18 - -
20
21
22
23
24
25
26
27
Service Item F.R.T.
62
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 9
FRONT WHEEL
F
R
.
21
24
27
28
24
22
5
3
2
13
1
4
8
12
10
6
9
25
25
7
11
18
19
23
15
17
17
14
19
20
20
20
20
20
20

63. Service Item F.R.T.
63
F - 10
REAR BRAKE PANEL
F
R
.
*PANEL COMP., RR. BRAKE.................0.5
*SHOE COMP., BRAKE.........................0.4
(ONE OR ALL)
*ARM, RR. BRAKE................................0.1
(INC. RELATIVE PART)
40543-198-900 ADJUSTER, CHAIN R..........................................1 1 1 1 1
42313-KCC-600 COLLAR, RR. BRAKE PANEL SIDE....................1 1 1 1 1
43100-KTR-700 PANEL, COMP. RR BRAKE (MGM).....................- 1 - 1 1
43100-KTR-900 PANEL, COMP RR BRAKE (ISM)........................1 - 1 - -
43125-KRP-981 SHOE, COMP.BRAKE .........................................2 2 2 2 2
43141-KTC-900 CAM, REAR BRAKE............................................1 1 1 1 1
43410-KCT-690ARM, REAR BRAKE............................................1 1 1 1 1
43434-286-000 RUBBER, STOPPER ARM CUSHION.................1 1 1 1 1
45133-KCC-900 SPRING FR., BRAKE SHOE ...............................2 2 2 2 2
45134-250-000 BRAKE, CAM DUST SEAL..................................1 1 1 1 1
45145-KFM-900 INDICATOR FRONT BRAKE...............................1 1 1 1 1
90302-KST-942NUT FLANGE PT 6 MM.......................................1 1 1 1 1
90306-KST-942NUT FLANGE PT. 12 MM.....................................1 1 1 1 1
90505-425-000 WASHER, 8 MM...................................................1 1 1 1 1
92811-10000 BOLT, 'A' BRAKE STOPPER................................1 1 1 1 1
94001-06000-0SNUT HEX., 6 MM..................................................2 2 2 2 2
94001-08000-0SNUT HEX,. 8MM...................................................1 1 1 1 1
94201-20150 PIN, SPLIT 2X15 MM...........................................1 1 1 1 1
95701-06035-00BOLT, FLANGE 6X35...........................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
5
9
5
9
15
8
2
3-4
12
7
19
11
10
1
14
17
18
6
13
1616
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

64. 64
*AXLE, RR. WHEEL...............................0.2
* SPROCKET, FINAL DRIVEN...............0.7
*DAMPER, RR. WHEEL ........................0.4
(ONE OR ALL)
*COLLAR, RR. AXLE DISTANCE
*BEARING, RADIAL BALL, 6301
(ADD 0.1 FOR EACH)
*SLEEVE, RR. WHEEL..........................0.5
*HUB, RR. WHEEL................................2.5
*FLANGE, FINAL DRIVEN.....................0.8
*TYRE, RR (2.75-18-6PR).....................0.9
*RIM, WHEEL (1.60 X 18)......................2.3
*BEARING, RADIAL BALL, 6203...........0.6
40544-198-900 ADJUSTER, CHAIN LEFT..................................1 1 1 1 1
41201-KST-940 SPROCKET, FINAL DRIVEN 44T.......................1 1 1 1 1
41241-KTC-900 DAMPER, REAR WHEEL ...................................4 4 4 4 4
42301-KST-940 AXLE, REAR WHEEL........................................1 1 1 1 1
42303-KCC-600 SLEEVE REAR WHEEL ....................................1 1 1 1 1
42304-198-900 COLLAR, RR. AXLE SLEEVE.............................1 1 1 1 1
42601-ACC-H01 WHEEL, COMP., REAR......................................- 1 - 1 1
42601-ACC-H40 WHEEL, COMP., REAR......................................- 1 - 1 1
42601-KTR-940 HUB COMP., REAR WHEEL (ISM).....................1 - 1 - -
42603-198-900 NIPPLE, SPOKE................................................36 - 36 - -
42611-KWA-940FLANGE, FINAL DRIVEN...................................1 1 1 1 1
42615-KCC-600 BOLT, STUD 8X35.5...........................................4 4 4 4 4
42620-KTR-700 COLLAR, RR. AXLE DIST...................................- 1 - 1 1
42620-KTR-940 COLLAR, RR AXLE DIST...................................1 - 1 - -
42621-KTC-900 COLLAR..............................................................1 - 1 - -
42711-KCC-730 TYRE, RR.(3.0X18).............................................1 1 1 1 1
42712-P11-000 TUBE, TYRE 2.75-3.0X18...................................1 1 1 1 1
42713-KFN-850 FLAP, TYRE........................................................1 - 1 - -
44701-AAC-H00 RIM, FRONT WHEEL(1.6X18)............................1 - 1 - -
90306-KST-942 NUT, FLG.PT 12 MM...........................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Service Item F.R.T.
F - 11
REAR WHEEL
FR.
3
23
26
28
9
27
17
16
25
18 8
15
12-13
3
3
5
3
25
11
21
16
24
2
10
22
20
4
7
14
26
25
19
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

65. Service Item F.R.T.
65
*AXLE, RR. WHEEL...............................0.2
* SPROCKET, FINAL DRIVEN...............0.7
*DAMPER, RR. WHEEL ........................0.4
(ONE OR ALL)
*COLLAR, RR. AXLE DISTANCE
*BEARING, RADIAL BALL, 6301
(ADD 0.1 FOR EACH)
*SLEEVE, RR. WHEEL..........................0.5
*HUB, RR. WHEEL................................2.5
*FLANGE, FINAL DRIVEN.....................0.8
*TYRE, RR (2.75-18-6PR).....................0.9
*RIM, WHEEL (1.60 X 18)......................2.3
*BEARING, RADIAL BALL, 6203...........0.6
90307-001-000 NUT, RR.AXLE SLEEVE.....................................1 1 1 1 1
90308-KWA-940NUT, PT. 8 MM....................................................4 4 4 4 4
90753-029-000 OIL, SEAL 27X40X6...........................................1 1 1 1 1
91304-704-000 O-RING 42 MM...................................................1 1 1 1 1
94001-06000-0S NUT, HEX.6 MM..................................................2 2 2 2 2
96140-63010-10 BEARING, BALL RADIAL 6301.........................2 2 2 2 2
96150-62030-10 BEARING, BALL RADIAL 6203 (UU)..................1 1 1 1 1
97252-51162-10SPOKE, A9X161.................................................18 - 18 - -
97687-51161-10SPOKE, A9X160.5..............................................18 - 18 - -
20
21
22
23
24
25
26
27
28
F - 11
REAR WHEEL
FR.
3
23
26
28
9
27
17
16
25
18 8
15
12-13
3
3
5
3
25
11
21
16
24
2
10
22
20
4
7
14
26
25
19
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

66. Service Item F.R.T.
*SEAT ASSY., DOUBLE........................0.1
*SET, CENTER RR. COWL...................
*SET, RIGHT SIDE COWL.....................
*SET, LEFT SIDE COWL.......................
*CARRIER, REAR..................................
17509-398-960 COLLAR TANK SET...............................................4 4 4 4 4
50524-001-000 RUBBER MAIN STAND STOPPER........................2 2 2 2 2
77110-AAC-H00 LOCK ASSY., SEAT...............................................1 1 1 1 1
77156-KCC-870 CABLE SEAT LOCK...............................................1 1 1 1 1
77200-KWA-830SEAT ASSY., DOUBLE...........................................1 1 1 1 1
77202-KCC-900 RUBBER SEAT MTG..............................................4 4 4 4 4
77204-KCC-900 RUBBER 'A' SEAT SETTING..................................3 3 3 3 3
77206-KCC-900 RUBBER SEAT CUSHION.....................................4 4 4 4 4
77220-KY6-000 HOOK SEAT CATCH..............................................1 1 1 1
77230-KWA-830COVER, SEAT ASSY.,............................................1 1 1 1 1
77236-KWA-830SET, CENTRE RR COWL(FORCE SIL VER ME.)...1 1 1 1 1
77240-KWA-831ZASET, 'R' SIDE COWL(BLACK-1).............................1 1 1 1 1
77240-KWA-831ZBSET, 'R' SIDE COWL(BLACK-2).............................1 1 1 1 1
77240-KWA-831ZCSET, 'R' SIDE COWL(BLACK-3).............................1 1 1 1 1
77240-KWA-831ZDSET, 'R' SIDE COWL(SPORTS RED).....................1 1 1 1 1
77240-KWA-831ZESET, 'R' SIDE COWL(VIBRANT BLUE ME)............1 1 1 1 1
77240-KWA-831ZFSET, 'R' SIDE COWL(FORCE SILVER ME)...........1 1 1 1 1
77240-KWA-831ZGSET, 'R' SIDE COWL(LEAF GREEN ME.)..............1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 12
SEAT ASSY./COWL/
GRIP REAR
F
R
.
7
10
8
7
8
8
8
7
2
2
5
24
24
2424
1
23
16
25
25
17
15
13
13
18
25
25
12
14
23
6
6
1
23
6
1
19
19
4
9
22
3
1
23
6
18
20
20
21
21
G OSINITIN YSTEM
11
66

67. Service Item F.R.T.
77247-KCC-900 RUBBER STOPPER...............................................2 2 2 2 2
77250-KWA-831ZASET, 'L' SIDE COWL(BLACK-1).............................1 1 1 1 1
77250-KWA-831ZBSET, 'L' SIDE COWL(BLACK-2).............................1 1 1 1 1
77250-KWA-831ZCSET, 'L' SIDE COWL(BLACK-3).............................1 1 1 1 1
77250-KWA-831ZDSET, 'L' SIDE COWL(SPORTS RED).....................1 1 1 1 1
77250-KWA-831ZESET, 'L' SIDE COWL(VIBRANT BLUE METALLIC) 1 1 1 1 1
77250-KWA-831ZFSET, 'L' SIDE COWL(FORCE SILVER METALLIC) 1 1 1 1 1
77250-KWA-831ZGSET, 'L' SIDE COWL(LEAF GREEN METALLIC)...1 1 1 1 1
81201-KWA-940ZAGRIP, RR. (BLACK)................................................1 1 1 1 1
81201-KWA-940ZCGRIP, RR. (SPORTS RED).....................................1 1 1 1 1
81201-KWA-940ZDGRIP, RR. (VIBRANT BLUE METALLIC)................1 1 1 1 1
81201-KWA-940ZEGRIP, RR. (FORCE SILVER METALLIC)................1 1 1 1 1
81201-KWA-940ZFGRIP, RR. (LEAF GREEN METALLIC)...................1 1 1 1 1
81202-KCC-730Z STAY, RR. GRIP R (BLACK)...................................1 1 1 1 1
81203-KCC-730Z STAY, RR. GRIP L (BLACK)....................................1 1 1 1 1
90101-GE0-000 SCREW, HINGE PATCH.........................................2 2 2 2 2
90107-GZ4-670 BOLT, BREAK OFF.................................................2 2 2 2 2
90320-GC3-000 NUT, SPRING M5...................................................2 2 2 2 2
93913-24220 SCREW, TAPPING 4X12........................................2 2 2 2 2
13
14
15
16
17
18
19
20
21
*SEAT ASSY., DOUBLE........................0.1
*SET, CENTER RR. COWL...................
*SET, RIGHT SIDE COWL.....................
*SET, LEFT SIDE COWL.......................
*CARRIER, REAR..................................
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 12
SEAT ASSY./COWL/
GRIP REAR
F
R
.
7
10
8
7
8
8
8
7
2
2
5
24
24
2424
1
23
16
25
25
17
15
13
13
18
25
25
12
14
23
6
6
1
23
6
1
19
19
4
9
22
3
1
23
6
18
20
20
21
21
G OSINITIN YSTEM
11
67

68. Service Item F.R.T.
95701-06012-00 BOLT, FLANGE 6X12...........................................1 1 1 1 1
95701-06020-08 BOLT, FLANGE 6X20...........................................4 4 4 4 4
95701-08016-00 BOLT, FLANGE 8X16...........................................4 4 4 4 4
96700-08040-00 SOCKET, BOLT 8X40...........................................4 4 4 4 4
22
23
24
25
*SEAT ASSY., DOUBLE........................0.1
*SET, CENTER RR. COWL...................
*SET, RIGHT SIDE COWL.....................
*SET, LEFT SIDE COWL.......................
*CARRIER, REAR..................................
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F - 12
SEAT ASSY./COWL/
GRIP REAR
F
R
.
7
10
8
7
8
8
8
7
2
2
5
24
24
2424
1
23
16
25
25
17
15
13
13
18
11
25
25
12
14
23
6
6
1
23
6
1
19
19
4
9
22
3
1
23
6
18
20
20
21
21
G OSINITIN YSTEM
68

69. Service Item F.R.T.
69
F - 13
FUEL TANK
*COCK ASSY., FUEL............................0.2
*SCREEN, FUEL STRAINER................
*TANK SET, FUEL.................................0.3
*UNIT ASSY., FUEL...............................
16173-001-000 O-RING..............................................................1 1 1 1 1
16950-KCC-900 COCK ASSY., FUEL...........................................1 1 1 1 1
16952-KCC-900 SCREEN, FUEL STRAINER..............................1 1 1 1 1
16958-397-770 O-RING..............................................................1 1 1 1 1
16959-471-831 FILTER, CUP......................................................1 1 1 1 1
16967-MA2-770 CUP FUEL STRAINER.......................................1 1 1 1 1
17500-KWA-831ZASET, FUEL TANK(BLACK-1)..............................1 1 1 1 1
17500-KWA-831ZBSET, FUEL TANK(BLACK-2)..............................1 1 1 1 1
17500-KWA-831ZCSET, FUEL TANK(BLACK-3)..............................1 1 1 1 1
17500-KWA-831ZDSET, FUEL TANK(SPORTS RED)......................1 1 1 1 1
17500-KWA-831ZESET, FUEL TANK(VIBRANT BLUE METALLIC). 1 1 1 1 1
17500-KWA-831ZFSET, FUEL TANK(FORCE SILVER METALLIC). 1 1 1 1 1
17500-KWA-831ZGSET, FUEL TANK(LEAF GREEN MET ALLIC).... 1 1 1 1 1
17506-KCC-730 TANK FILM PROTECTOR.................................1 1 1 1 1
17611-KCC-900 CUSHION FRONT FUEL TANK.........................2 2 2 2 2
17613-KCC-900 CUSHION REAR TANK.....................................1 1 1 1 1
17620-KWA-930 CAP COMP., FUEL FILLER...............................1 1 1 1 1
17681-KWA-940 TUBE, FUEL.......................................................1 1 1 1 1
37800-KWA-930 UNIT ASSY. FUEL..............................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
F
R
.
19
20
12
18
17
15
16
21
9
13
9
18
18
18
2
10
11
7
14
14
8
4
3
5
1
6
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

70. Service Item F.R.T.
83551-300-000 GROMMET, AIR CLEANER CASE......................2 2 2 2 2
90324-KCC-870 COLLAR, 8MM....................................................1 1 1 1 1
90325-KCC-900 WASHER, PLAIN 8 MM.......................................1 1 1 1 1
91305-MC7-000 O-RING, 39.5X5..................................................1 1 1 1 1
94050-06000 NUT, FLANGE 6 MM...........................................4 4 4 4 4
95002-02080 CLIP, TUBE..........................................................1 1 1 1 1
95002-02100 CLIP, B 10 TUBE.................................................1 1 1 1 1
95701-08035-08 BOLT, FLANGE 8X35..........................................1 1 1 1 1
14
15
16
17
18
19
20
21 *COCK ASSY., FUEL............................0.2
*SCREEN, FUEL STRAINER................
*TANK SET, FUEL.................................0.3
*UNIT ASSY., FUEL...............................
72
F - 13
FUEL TANK
F
R
.
19
20
12
18
17
15
16
21
9
13
9
18
18
18
2
10
11
7
14
14
8
4
3
5
1
6
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

71. Service Item F.R.T.
F - 14
SIDE COVER
F
R
.
*SET, RIGHT SIDE COVER...................0.1
*SET, LEFT SIDE COVER.....................0.1
83500-AAC-H30ZA SET, 'R' SIDE COVER (BLACK-1)........................1 1 1 1 1
83500-AAC-H30ZB SET, 'R' SIDE COVER (BLACK-2).......................1 1 1 1 1
83500-AAC-H30ZC SET, 'R' SIDE COVER (BLACK-3).......................1 1 1 1 1
83500-AAC-H30ZD SET, 'R' SIDE COVER (SPORTS RED)...............1 1 1 1 1
83500-AAC-H30ZE SET, 'R' SIDE COVER (VIBRANT BLUE ME.).....1 1 1 1 1
83500-AAC-H30ZF SET, 'R' SIDE COVER (FORCE SILVER ME)......1 1 1 1 1
83500-AAC-H30ZG SET, 'R' SIDE COVER (LEAF GREEN ME).........1 1 1 1 1
83600-AAC-H30ZA SET, 'L' SIDE COVER (BLACK-1)........................1 1 1 1 1
83600-AAC-H30ZB SET, 'L' SIDE COVER (BLACK-2)........................1 1 1 1 1
83600-AAC-H30ZC SET, 'L' SIDE COVER (BLACK-3)........................1 1 1 1 1
83600-AAC-H30ZD SET, 'L' SIDE COVER (SPORTS RED)................1 1 1 1 1
83600-AAC-H30ZE SET, 'L' SIDE COVER (VIBRANT BLUE ME).......1 1 1 1 1
83600-AAC-H30ZF SET, 'L' SIDE COVER (FORCE SILVER ME)....... 1 1 1 1 1
83600-AAC-H30ZG SET, 'L' SIDE COVER (LEAF GREEN ME)..........1 1 1 1 1
90101-GE0-000 SCREW, HINGE PATCH......................................2 2 2 2 2
90320-GC3-000 NUT, SPRING M5.................................................2 2 2 2 2
90381-KWA-940 SCREW, SPECIAL 6X13......................................2 2 2 2 2
1
2
3
4
5
4
4
3
2
5
3
5
1
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
41

72. Service Item F.R.T.
74
F - 15
AIR CLEANER
17212-KTC-900 HOLDER, ELEMENT ...........................................1 1 1 1 1
17213-KWA-940ELEMENT, AIR/C................................................1 1 1 1 1
17214-KWA-840BAND, BATTERY.................................................1 1 - - -
17214-KWA-840BAND, BATTERY.................................................- - 1 1 1
17218-KTC-900 SEAL, A/I CLEANER............................................1 1 1 1 1
17219-KTC-900 SEAL, A/I CLEANER............................................1 1 1 1 1
17220-KWA-940COVER, AIR/C.....................................................1 1 1 1 1
17224-KWA-830WATER, GUARD FR............................................1 1 1 1 1
17225-KTC-900 CASE SUB ASSY., AIR/C.....................................1 1 - - -
17225-KTC-920 CASE SUB ASSY., AIR/C.....................................- - 1 1 1
17234-KCC-940 TUBE, AIR/C DRAIN............................................1 1 1 1 1
17251-KWA-940DUCT, AIR/C INLET.............................................1 1 1 1 1
17253-KTC-900 TUBE, AIR/C CONNECTOR................................1 1 1 1 1
83407-KTR-940 CUSHION BATTERY............................................1 1 2 2 2
90111-187-000 BOLT, FLANGE 6MM(DIA.16MM)........................2 2 2 2 2
90311-MT3-000 NUT, CLIP 6 MM...................................................1 1 1 1 1
93500-05016-1H SCREW, PAN 5X16..............................................5 5 5 5 5
93903-25120 SCREW, TAPPING,5X10.....................................1 1 1 1 1
94101-05000 WASHER, PLAIN 5 MM.......................................5 5 5 5 5
95002-02130 CLIP, B-12.5 TUBE..............................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
* ELEMENT ‘A’ AIR CLEANER .............. 0.2
* HOLDER, ELEMENT ...........................
* ELEMENT ‘B’ AIR CLEANER ..............
* COVER, AIR CLEANER CASE ............
* WATER GUARD, FR. ...........................
* DUCT, AIR CLEANER INLET ...............
* TUBE, AIR CLEANER CONNECTING .
13
12
9-10
2
1
5
19
17
22
21
15
15
7
11
8
19
17
19
17
19
17
20
4
3
6
14
14
16
17
18
19
23
F
R
.
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

73. Service Item F.R.T.
75
95018-46250 BAND, 46 AIR/C CONN.TUBE.............................1 1 1 1 1
95701-06012-08 BOLT, FLANGE 6X12...........................................1 1 1 1 1
95701-06016-08 BOLT, FLANGE 6X16...........................................1 1 1 1 1
21
22
23 * ELEMENT ‘A’ AIR CLEANER .............. 0.2
* HOLDER, ELEMENT ...........................
* ELEMENT ‘B’ AIR CLEANER ..............
* COVER, AIR CLEANER CASE ............
* WATER GUARD, FR. ...........................
* DUCT, AIR CLEANER INLET ...............
* TUBE, AIR CLEANER CONNECTING .
F - 15
AIR CLEANER
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
13
12
9-10
2
1
5
19
17
22
21
15
15
7
11
8
19
17
19
17
19
17
20
4
3
6
14
14
16
17
18
19
23
F
R
.

74. Service Item F.R.T.
F - 16
MUFFLER
F
R
.
*COVER, EXH. PIPE.............................0.1
*GASKET, EXH. PIPE............................
*GUIDE, TUBE......................................0.2
*MUFFLER COMP., EXH.......................0.3
10
7
9
1
2
5
4
9
18291-KTC-900 GASKET, EXHAUST PIPE...................................1 1 1 1 1
18293-KPK-900 RUBBER PKG., PROTR......................................1 1 1 1 1
18345-MBT-610RUBBER, PROTECTOR MOUNT........................2 2 2 2 2
18350-AAC-H00 MUFFLER COMP., EXH.......................................1 1 1 1 1
18355-KWA-830COVER, MUFFLER..............................................1 1 1 1 1
33619-459-840A COLLAR, WINKER STAY.....................................2 2 2 2 2
50505-KCC-900 RUBBER, ' A' STAND STOPPER.........................1 1 1 1 1
90107-KAN-900 BOLT, BODY COVER SET...................................2 2 2 2 2
90304-438-000 NUT, HEX CAP 6MM............................................2 2 2 2 2
94050-08000 NUT, FLANGE 8MM.............................................1 1 1 1 1
95701-08016-00 BOLT, FLANGE 8X16...........................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
3
3
8
6
6
8
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
11
46

75. Service Item F.R.T.
77
24701-KWA-940PEDAL, GEAR CHANGE .....................................1 1 1 1 1
28293-KAG-900 CLIP, KICK STARTER..........................................1 1 1 1 1
28302-KWA-940JOINT, KICK ARM................................................1 1 1 1 1
2830A-KWA-940ARM, SUB ASSY., KICK STARTER.....................1 1 1 1 1
28321-427-770 PIN, KICK STARTER...........................................1 1 1 1 1
28333-124-000 SPRING, KICK STARTER...................................1 1 1 1 1
37243-323-000 COLLAR, METER SET........................................2 2 2 2 2
50160-KCC-900 BRACKET., COMP., 'R' STEP..............................1 1 1 1 1
50530-KCC-900 BRACKET COMP., SIDE STAND.........................1 1 1 1 1
50603-KB4-000 PIN MAIN STEP BAR JOINT...............................2 2 2 2 2
50614-413-000 WASHER, MAIN STEP........................................2 2 2 2 2
50618-KCC-000 BRACKET 'R' STEP.............................................1 1 1 1 1
50619-425-010 STOPPER, STEP RUBBER.................................2 2 2 2 2
50619-KCC-000 BRACKET 'L' STEP.............................................1 1 1 1 1
50661-425-670 RUBBER, STEP...................................................2 2 2 2 2
50701-KWA-830BRACKET COMP.. 'R' PILLION STEP.................1 1 1 1 1
50702-KST-940BRACKET COMP., 'L' PILLION STEP.................1 1 1 1 1
50710-461-770 STEP, PILLION RUBBER....................................2 2 2 2 2
50712-438-730 WASHER 'R' PILLION STEP...............................1 1 1 1 1
50713-438-730 WASHER 'L' PILLION STEP................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
F - 17
STEP ASSY./KICK STARTER
F
R
.
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
*PEDAL, GEAR CHANGE .....................0.1
*ARM ASSY., KICK STARTER...............
*BAR COMP., SIDE STAND...................
*BRACKET COMP., RIGHT/LEFT
PILLION STEP......................................
7
13
15
9
1
10
34
17
35
18
22
29
31
31
31
31
29
30
30
18
19
27
20
21
23
33
10
26
8
11
11
2
6
36
5
32
3
4
25
25
7
12
28
14
13
15
16
24
35

76. Service Item F.R.T.
78
50715-KCC-900 BAR R., PILLION STEP.......................................1 1 1 1 1
50718-KCC-900 BAR L., PILLION STEP........................................1 1 1 1 1
90108-223-000 SCREW, SIDE STAND PIVOT.............................1 1 1 1 1
90304-KTE-911 NUT, FLG.PT.10 MM............................................1 1 1 1 1
92000-06016-0A BOLT HEX., 6X16................................................2 2 2 2 2
92000-06020-0H BOLT HEX., 6X20................................................1 1 1 1 1
92101-06032-0A BOLT HEX., 6X32................................................1 1 1 1 1
94030-10000 NUT HEX., 10MM................................................1 1 1 1 1
94101-06000 WASHER, PLAIN 6 MM.......................................2 2 2 2 2
94101-08000 WASHER, PLAIN 8 MM.......................................2 2 2 2 2
94201-16150 PIN, SPLIT 1.6X15 MM........................................4 4 4 4 4
95011-51000 STARTER, RUBBER A KICK...............................1 1 1 1 1
95014-72302 SPRING, 'C' SIDE STAND...................................1 1 1 1 1
95015-81000 PIN, 'A' PILLION STEP........................................1 1 1 1 1
95701-08016-07 BOLT, FLANGE 8X16...........................................2 2 2 2 2
96211-08000 BALL, STEEL 8 MM.............................................1 1 1 1 1
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36 *PEDAL, GEAR CHANGE .....................0.1
*ARM ASSY., KICK STARTER...............
*BAR COMP., SIDE STAND...................
*BRACKET COMP., RIGHT/LEFT
PILLION STEP......................................
F - 17
F
R
.
STEP ASSY./KICK STARTER
7
13
15
9
1
10
34
17
35
18
22
29
31
31
31
31
29
30
30
18
19
27
20
21
23
33
10
26
8
11
11
2
6
36
5
32
3
4
25
25
7
12
28
14
13
15
16
24
35
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

77. Service Item F.R.T.
79
F - 18
MAIN STAND/PEDAL BRAKE
F
R
.
*SWITCH ASSY., RR. STOP..................0.2
*ROD COMP., RR. BRAKE....................0.3
*PEDAL, BRAKE...................................0.5
*SPRING, BRAKE PEDAL .....................0.1
*STAND COMP., MAIN..........................0.4
1-2
4
6
7
5
9
3
11
17
10
14
15
16
12
8
13
35350-KWA-930SWITCH ASSY., REAR STOP (KICK)..................1 1 - - -
35350-KWA-940SWITCH ASSY., REAR STOP (SELF).................- - 1 1 1
35357-KWA-830SPRING, STOP SWITCH.....................................1 1 1 1 1
43451-KCC-600 ROD, COMP .RR. BRAKE...................................1 1 1 1 1
46500-KWA-830PEDAL,, BRAKE..................................................1 1 1 1 1
46514-KCC-900 SPRING, BRAKE PEDAL.....................................1 1 1 1 1
46515-KB9-000 TUBE, BRAKE PEDAL SPRING..........................1 1 1 1 1
50500-KCC-870 STAND, COMP.MAIN...........................................1 1 1 1 1
50512-KTC-900 PIPE RR., BRK. PIVOT........................................1 1 1 1 1
90502-198-900 WASHER, BRAKE ROD.......................................1 1 1 1 1
94201-20150 PIN, SPLIT 2X15 MM...........................................1 1 1 1 1
94201-30250 PIN, SPLIT 3X25 MM...........................................1 1 1 1 1
95014-71702 SPRING, G MAIN STAND....................................1 1 1 1 1
95014-73100 SPRING, 'A' BRAKE ROD....................................1 1 1 1 1
95015-32001 JOINT, 'B' BRAKE ARM........................................1 1 1 1 1
95015-42000 NUT, 'B' ADJUST..................................................1 1 1 1 1
95015-53000 PIN, 'C' JOINT.....................................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

78. Service Item F.R.T.
*CASE, UPPER (HALF) DRIVE CHAIN .0.1
(ONE OR ALL)
*CHAIN, DRIVE......................................0.3
*ARM, RR BRAKE STOPPER...............0.2
*SWING ARM COMP., RR......................0.7
*RUBBER BUSH, RR. FORK PIVOT .....1.0
*PACKING, DRIVE CHAIN CASE..........
40510-KWA-940CASE, UP (HALF) DRIVE CHAIN.......................1 1 1 1 1
40520-KWA-940CASE, UND (HALF) DRIVE CHAIN....................1 1 1 1 1
40530-KST-940CHAIN, DRIVE 420-108......................................1 1 1 1 1
40531-KTE-912 JOINT, RJ DRIVE CHAIN....................................1 1 1 1 1
40545-001-000 CAP, CHAIN CASE PEEP HOLE........................1 1 1 1 1
43431-198-900 ARM RR., BRAKE STOPPER.............................1 1 1 1 1
52101-KST-940BOLT, SWINGARM PIVOT..................................1 1 1 1 1
52110-KWA-940SWINGARM COMP ,, REAR................................1 1 1 1 1
52147-KTC-900 RUBBER BUSH RR., FORK PIVOT ....................2 2 2 2 2
52170-KST-940SLIDER, CHAIN..................................................1 1 1 1 1
90118-383-000 BOLT, WASHER 6X6...........................................3 3 3 3 3
90133-331-770 BOLT, HEX 8MM.................................................1 1 1 1 1
90183-KTC-900 WASHER, SPECIAL 12 MM................................2 2 2 2 2
90306-KTE-911 NUT, FLANGE SPL 12 MM..................................1 1 1 1 1
92000-06012-0A BOLT, HEX.6X12.................................................1 1 1 1 1
93401-06010-00 BOLT, WASHER 6X10 ........................................1 1 1 1 1
94001-08000-0S NUT, HEX 8MM...................................................1 1 1 1 1
94101-06000 WASHER, PLAIN 6MM........................................1 1 1 1 1
94101-08000 WASHER, PLAIN 8MM........................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
80
F - 19
REAR FORK/CHAIN CASE
F
R
.
14
16
13
7
11
11
11
15
18
1
2
3
5
9
10
6
17
21
19
20
8
12
13
9
4
16
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

79. Service Item F.R.T.
*CASE, UPPER (HALF) DRIVE CHAIN .0.1
(ONE OR ALL)
*CHAIN, DRIVE......................................0.3
*ARM, RR BRAKE STOPPER...............0.2
*SWING ARM COMP., RR......................0.7
*RUBBER BUSH, RR. FORK PIVOT .....1.0
*PACKING, DRIVE CHAIN CASE..........
94111-10000 WASHER, SPRING 10 MM.................................1 1 1 1 1
94201-20150 PIN, SPLIT 2X15 MM..........................................1 1 1 1 1
20
21
81
F - 19
REAR FORK/CHAIN CASE
F
R
.
14
16
13
7
11
11
11
15
18
1
2
3
5
9
10
6
17
21
19
20
8
12
13
9
4
16
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

80. Service Item F.R.T.
52400-KWA-941CUSHION ASSY., REAR.....................................2 2 2 2 2
52410-KCC-871 DAMPER COMP., REAR.....................................2 2 2 2 2
52486-KAG-900 COLLAR, RUBBER BUSH (UNDER) ..................2 2 2 2 2
52486-KTN-701 COLLAR, RUBBER BUSH ..................................2 2 2 2 2
52489-399-600 BUSH, RUBBER (UPPER) ..................................2 2 2 2 2
52495-098-000 BUSH, RUBBER (UNDER) ..................................2 2 2 2 2
90551-178-000 WASHER, SPECIAL 10MM.................................3 3 3 3 3
94001-10000-0S NUT HEX., 10 MM...............................................2 2 2 2 2
94021-10000-0S NUT HEX., CAP 10 MM.......................................2 2 2 2 2
94101-12800 WASHER, PLAIN 12 MM.....................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
82
F - 20
REAR CUSHION
F
R
.
6
4
5
3
7
9 1
* CUSHION ASSY., RR...........................0.2
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
1
8
10
8
7
7
2
3
5
4
6
9
10

81. Service Item F.R.T.
17509-398-960 COLLAR, TANK SET...........................................2 2 2 2 2
33741-KTC-900 REFLEX, REFLECTOR.......................................1 1 1 1 1
50186-KWA-830STAY, RR. WINKER.............................................1 1 1 1 1
77202-KCC-900 RUBBER, SEAT MTG..........................................2 2 2 2 2
80120-AAC-H30 SET, REAR FENDER ..........................................1 1 1 1 1
80104-KCC-870 COVER, TOOL TRAY...........................................1 1 1 1 1
80123-KCC-870 BAND, TOOL.......................................................1 1 1 1 1
84701-KCC-860 BRACKET, NO. PLATE........................................1 1 1 1 1
84701-P26-D00A NUMBER, PLATE RR..........................................1 1 1 1 1
90111-187-000 BOLT, FLANGE 6MM (DIA.16MM).......................2 2 2 2 2
90320-GC3-000 NUT, SPRING M5................................................1 1 1 1 1
92000-06016-0A BOLT, HEX.6X16..................................................2 2 2 2 2
93913-25210 SCREW, TAPPING 5X12.....................................2 2 2 2 2
94101-06000 WASHER, PLAIN 6 MM.......................................2 2 2 2 2
95701-06012-00 BOLT, FLANGE 6X12...........................................2 2 2 2 2
95701-06020-08 BOLT, FLANGE 6X20...........................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
F - 21
REAR FENDER
F
R
.
1
16
16
3
4
6
9
13
12
12
13
15
15
11
5
4
2
1
* FEMDER COMP., RR...........................0.6
* STAY, REAR WINKER.........................
* COVER, TOOL TRAY...........................
7
8
14
14
10
10
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
50

82. Service Item F.R.T.
33401-KCC-730 BASE WINKER 'R' ............................................1 1 1 1 1
33402-KCC-690Z LENS WINKER...................................................1 1 1 1 1
33405-KCC-730A REFLECTOR WINKER 'R' FR............................1 1 1 1 1
33407-KCC-900 SPECIAL, NUT...................................................2 2 2 2 2
3340A-KWA-931WINKER ASSY., 'R' FR (W/OBULB)..................1 1 1 1 1
33451-KCC-730 BASE WINKER 'L' .............................................1 1 1 1 1
33455-KCC-730A REFLECTOR WINKER 'L' FR............................1 1 1 1 1
3345A-KWA-931WINKER ASSY., 'L' FR (W/O BULB)..................1 1 1 1 1
3360A-KWA-831WINKER ASSY., 'R' RR (W/O BULB).................1 1 1 1 1
33405-KCC-730A REFLECTOR WINKER 'R'.................................1 1 1 1 1
33650-KAF-000 COLLAR FR., WINKER LIGHT..........................2 2 2 2 2
33455-KCC-730A REFLECTOR WINKER 'L'..................................1 1 1 1 1
3365A-KWA-931WINKER ASSY., 'L' RR (W/O BULB)..................1 1 1 1 1
33491-KAF-003 STAY COMP., WINKER......................................1 1 1 1 1
34930-KWA-930BULB, AMBER (12V10W)..................................1 1 1 1 1
90380-MB2-000 SCREW, SPECIAL 6X8......................................4 4 4 4 4
93700-04012-1G SCREW, OVAL 4X12..........................................4 4 4 4 4
93901-22310 SCREWT, APPING 3X12...................................8 8 8 8 8
94050-10000 NUT, FLANGE 10MM.........................................4 4 4 4 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
84
F - 22
WINKERS
F
R
.
19
11
13
19
16
15
16
4
18
5
6
* WINKER ASSY., R/L FR.......................0.2
(ADD0.1 FOR EACH)..........................
* WINKER ASSY., R/L RR......................0.3
(ONE OR ALL).....................................
(INC. RELATIVE PART........................
(EXC. RELATED PARTS BELOW)......
* BULB, WINKER..................................0.1
* WHEN SERVICING COMP., UNIT.......
(F.R.T. IS 0.2).......................................
5
11
19
7
18
87
15
14
9
4
5
18
14
16
18
2
10
1
3
12
16
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

83. Service Item F.R.T.
3370B-AAC-H00 UNIT, TAIL LIGHT (W/O BLUB)...........................1 1 1 1 1
33702-AAC-H00 LENS, COMP., TAIL.............................................1 1 1 1 1
33704-AAC-H00 BASE COMP., TAIL..............................................1 1 1 1 1
33705-KWA-830PACKING A..........................................................1 1 1 1 1
33706-KWA-830PACKING B.........................................................1 1 1 1 1
34906-GK8-700 BULB, TAIL, & STOP ..........................................2 2 2 2 2
61103-357-000 RUBBER FR., FENDER MOUNT ........................2 2 2 2 2
61104-KM7-910 COLLAR, FAIRING..............................................2 2 2 2 2
61317-KCC-900 GUIDE A..............................................................1 1 1 1 1
77237-KWA-830COVER LICENSE LIGHT....................................1 1 1 1 1
92000-05022-0HBOLT HEX., 5X22................................................2 2 2 2 2
93901-24580 SCREW, TAPPING 4X20.....................................2 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
F - 23
TAIL LIGHT
F
R
.
1
2
6
12
11
11
8
7
8
9
12
3
* UNIT, TAIL LIGHT............................0.4
* LENS, TAIL LIGHT...............................
* BASE COMP., RR................................
* BULB, TAIL LIGHT..........................0.1
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
4
5
53
10
7

84. Service Item F.R.T.
17214-KWA-840BAND, BATTERY................................................1 1 - - -
30401-KTE-910 CUSHION CDI, UNIT...........................................1 1 1 1 1
30410-KWA-931UNIT COMP. CDI.................................................1 1 1 1 1
30500-KWA-930COIL ASSY., IGN.................................................1 1 1 1 1
30700-KWA-831CAP, ASSY., NOISE (SUPPRESSOR)................1 1 1 1 1
31500-GBG-850 BATTERY ASSY., ................................................- - 1 1 1
31500-KVT-941 BATTERY ASSY., MF4........................................1 1 - - -
31600-KWA-831REGULATOR RECT., COMP..............................1 1 1 1 1
31700-124-000 RECTIFIER, ASSY., SILICON............................- - 1 1 1
32100-KWA-830HARNESS, WIRE (KICK)....................................1 1 - - -
32100-KWA-830HARNESS, WIRE (SELF)....................................- - 1 1 1
32108-344-820 COVER, CONNECT OR.......................................1 1 - - -
38301-KWA-831RELAY COMP., WINKER.....................................1 1 1 1 1
38306-GE7-000 SUSP., WINKER RELAY.....................................1 1 1 1 1
38501-KTP-890 RELAY, COMP., START.......................................1 1 1 1 1
38502-KSP-910 RELAY COMP., POWER ....................................1 1 1 1 1
38506-KSP-910 SUSPENSION. POWER, RELA Y........................1 1 1 1 1
38506-KWA-840SUSPENSION , START, RELAY..........................1 1 1 1 1
95701-06012-08 BOLT, FLANGE 6X12...........................................1 1 - - -
95701-06014-18 BOLT, FLANGE 6X14...........................................2 2 - - -
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86
F - 24
WIRE HARNESS/BATTERY
* UNIT COMP., C.D.I.........................0.4
* COIL ASSY., IGNITION........................
* RECTIFIER COMP., REGULATOR......
* BATTERY ASSY.,.................................
* RELAY COMP., WINKER.....................
* HARNESS, WIRE...........................0.9
* RESISTOR ASY.,.................................
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
2
3
8
14
6
4
17
5
20
13
10-11
22
22
19
1
7
9
12
15
16
17
18
21
23
23

85. Service Item F.R.T.
96001-06020-00 BOLT, FLANGE SH.6X20....................................2 2 1 1 1
98200-31000 BLADE FUSE 10A...............................................2 2 1 1 1
98200-31500 BLADE FUSE 15A...............................................2 2 1 1 1
21
22
23
86
F - 24
WIRE HARNESS/BATTERY
* UNIT COMP., C.D.I.........................0.4
* COIL ASSY., IGNITION........................
* RECTIFIER COMP., REGULATOR......
* BATTERY ASSY.,.................................
* RELAY COMP., WINKER.....................
* HARNESS, WIRE...........................0.9
* RESISTOR ASY.,.................................
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
2
3
8
14
6
4
17
5
20
13
10-11
22
22
19
1
7
9
12
15
16
17
18
21
23
23

86. Service Item F.R.T.
17369-198-770 CLIP, BREATHER, TUBE.....................................2 2 2 2 2
17622-GB7-900 RUBBER, CUSHION ............................................2 2 2 2 2
18600-KWA-930VALVE, ASSY., AIR, SUCTION.............................1 1 - -
18600-KWA-940VALVE, ASSY., AIR, SUCTION.............................- - 1 1 1
18651-KCC-940 TUBE, ASV...........................................................1 1 - --
18651-KWA-940TUBE, 'A' ASV......................................................- - 1 1 1
18652-KCC-940 TUBE, 'B' ASV......................................................1 1 - - -
18652-KWA-940TUBE, 'B' ASV......................................................- - 1 1 1
18653-198-D00 TUBE, ASV CONTROL........................................1 1 - - -
19509-198-770 CLAMP, D-16 TUBE.............................................2 2 2 2 2
32712-ZA0-000 GROMMET, TERM/C............................................1 1 1 1 1
50100-KWA-830FRAME, BODY COMP. (KICK).............................1 1 - - -
50100-KWA-840FRAME, BODY COMP. (SELF)............................- - 1 1 1
50211-KCC-900 PLATE, ENG.HANGER........................................1 1 1 1 1
50250-KWA-830COVER, SEAT LOCK, CABLE.............................1 1 1 1 1
61107-KK6-000 WASHER, 6 MM...................................................1 1 1 1 1
75581-673-000 SET, SPRING LOCK KEY....................................1 1 1 1 1
83510-KWA-830BOX, COMP., UTILITY.........................................1 1 1 1 1
83512-KWA-830COVER 'R' UTILITY BOX.....................................1 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
88
* BODY COMP., FRAME...................5.0
* UTILITY BOX COMP.,..........................
(INC. RELATIVE PART)........................
F - 25
FRAME BODY/UTILITY BOX
F
R
.
LCOKERLCOKER
2
26
16
35
18
19
17
10
2
26
20
21
35
37
28
23
1
1
23
22
37
25
24
12-13
14
15
34
7-8
3-4
29
9
29
11
30
31
31
36
36
36
36
30
10
23
33
5-6
32
32
27
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST

87. Service Item F.R.T.
83515-KWA-940COVER 'L' UTILITY BOX.....................................1 1 1 1 1
83520-KTC-900 COLLAR 'R' UTILITY BOX..................................1 1 1 1 1
83550-KWA-930LOCK, SIDE COVER...........................................1 1 1 1 1
90101-KCC-940 BOLT, WASH 6X25.............................................2 2 2 2 2
90116-KCC-900 BOLT, FLANGE 8X97...........................................1 1 1 1 1
90117-KCC-900 BOLT, FLANGE 8X110.........................................1 1 1 1 1
90501-KC2-750 WASHER, REGULATOR.....................................2 2 2 2 2
91509-GE2-760 SCREW PAN 5X11.5...........................................1 1 1 1 1
93903-25220 SCREW, TAPPING 5X12.....................................1 1 1 1 1
94021-06000-0S NUT, HEX. CAP 6 MM.........................................2 2 2 2 2
94030-08000 NUT HEX,. 8 MM.................................................2 2 2 2 2
94111-08000 WASHER, SPRING 8MM....................................2 2 2 2 2
95002-02070 CLIP, B7 TUBE....................................................2 2 2 2 2
95005-35170-20 TUBE, 3.5 X 170..................................................- - 1 1
95701-06010-08 BOLT, FLANGE 6X10...........................................1 1 1 1 1
95701-06016-07 BOLT, FLANGE 6X16..........................................2 2 2 2 2
95701-08016-00 BOLT, FLANGE 8X16..........................................4 4 4 4 4
95701-10045-07 BOLT, FLANGE 10X45........................................2 2 2 2 2
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
89
F - 25
FRAME BODY/UTILITY BOX
* BODY COMP., FRAME...................5.0
* UTILITY BOX COMP.,..........................
(INC. RELATIVE PART)........................
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
F
R
.
LCOKERLCOKER
2
26
16
35
18
19
17
10
2
26
20
21
35
37
28
23
1
1
23
22
37
25
24
12-13
14
15
34
7-8
3-4
29
9
29
11
30
31
31
36
36
36
36
30
10
23
33
5-6
32
32
27

88. Service Item F.R.T.
89102-AAC-000 NO.3 CROSS POINT SCREW DRIVER..............1 1 1 1 1
89102-538-000 No. 2 PLUS MINUS DRIVER...............................1 1 1 1 1
89103-538-000 GRIP....................................................................1 1 1 1 1
89215-AAC-000 BOX WRENCH P 16X14......................................1 1 1 1 1
89216-AAD-H00 TOOL, BAG..........................................................1 1 1 1 1
99007-45000 PIN, SPANNER....................................................1 1 1 1 1
1
2
3
4
5
6
90
F - 26
TOOLS
F
R
.
5
4
6
2
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
3
1

89. 1
SPECIFIED COLOUR CHART FOR STRIPE RIGHT FUEL TANK
Service Item F.R.T.
SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR
1
2
3
4
5
6
7
A C DB
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
E
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-374M
VIBRANT BLUE
METALLIC
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
17507-KWA-830ZASTRIPE, RIGHT FUEL TANK (TYPE-1)............1 1 1 1 1
17507-KWA-830ZBSTRIPE, RIGHT FUEL TANK (TYPE-2)............1 1 1 1 1
17507-KWA-830ZCSTRIPE, RIGHT FUEL TANK (TYPE-3)............1 1 1 1 1
17507-KWA-830ZDSTRIPE, RIGHT FUEL TANK (TYPE-4)............1 1 1 1 1
17507-KWA-830ZESTRIPE, RIGHT FUEL TANK (TYPE-5)............1 1 1 1 1
17507-KWA-830ZFSTRIPE, RIGHT FUEL TANK (TYPE-6)............1 1 1 1 1
17507-KWA-830ZGSTRIPE, RIGHT FUEL TANK (TYPE-7)............1 1 1 1 1
F H
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-112M-U
NASSAU BLUE
METALLIC-U
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
R-321
SPORTS RED
B-185M
FROST BLUE
METALLIC
NH-194M-U
HEAVY GRAY
METALLIC-U
NH-1
BLACK
BRUSHED
ALUMINUM
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER
METALLIC
WHITE 2
NH-411M
FORCE SILVER
METALLIC
R-321
SPORTS RED
R-321
SPORTS RED
BRUSHED
ALUMINUM
R-321
SPORTS RED
R-321
SPORTS RED
R-321
SPORTS RED
F - 27
STRIPES/MARKS/
EMBLEMS
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
TRANSPARENT
TRANSPARENT
TRANSPARENT
TRANSPARENT
G
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
61
7
F
C
C
C
B
F
F
A
B
C C
E
D
B
INITN YSMGIO STE
F
F
A
G
D
1
11
B
A
K
B
4
9
B
E
B
6
A
I
3

90. 2
Service Item F.R.T.
17508-KWA-830ZASTRIPE, LEFT FUEL TANK (TYPE-1)..............1 1 1 1 1
17508-KWA-830ZBSTRIPE, LEFT FUEL TANK (TYPE-2)..............1 1 1 1 1
17508-KWA-830ZCSTRIPE, LEFT FUEL TANK (TYPE-3)..............1 1 1 1 1
17508-KWA-830ZDSTRIPE, LEFT FUEL TANK (TYPE-4)..............1 1 1 1 1
17508-KWA-830ZESTRIPE, LEFT FUEL TANK (TYPE-5)..............1 1 1 1 1
17508-KWA-830ZFSTRIPE, LEFT FUEL TANK (TYPE-6)..............1 1 1 1 1
17508-KWA-830ZGSTRIPE, LEFT FUEL TANK (TYPE-7)..............1 1 1 1 1
STRIPES/MARKS/
EMBLEMS
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR STRIPE LEFT FUEL TANK
F - 27
SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR
1
2
3
4
5
6
7
A C DB
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
E
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-374M
VIBRANT BLUE
METALLIC
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
F H
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-112M-U
NASSAU BLUE
METALLIC-U
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
R-321
SPORTS RED
B-185M
FROST BLUE
METALLIC
NH-194M-U
HEAVY GRAY
METALLIC-U
NH-1
BLACK
BRUSHED
ALUMINUM
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER
METALLIC
WHITE 2
NH-411M
FORCE SILVER
METALLIC
R-321
SPORTS RED
R-321
SPORTS RED
BRUSHED
ALUMINUM
R-321
SPORTS RED
R-321
SPORTS RED
R-321
SPORTS RED
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
TRANSPARENT
TRANSPARENT
TRANSPARENT
TRANSPARENT
G
62
8
F
C
C
INIO SYGTIN STEM
C
F
F
A
A B
2
10
12
5
B
B
C
C
E
D
B
F
F
K
B
A
G
D
B
E
B
6
A
I
3

91. 3
Service Item F.R.T.
61108-AAC-H40ZA MARK, FR FENDER (TYPE-1)..........................1 1 1 1 1
61108-AAC-H40ZB MARK, FR FENDER (TYPE-2)..........................1 1 1 1 1
61108-AAC-H40ZC MARK, FR FENDER (TYPE-3)..........................1 1 1 1 1
STRIPES/MARKS/
EMBLEMS
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR STRIPE LEFT FUEL TANK
SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR
1
1
1
3
3
2
2
I
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
FORCE SILVER ME.
FORCE SILVER ME.
FORCE SILVER ME.
F - 27
63
NH-1 BLACK
NH-1 BLACK
8
F
C
C
INIO SYGTIN STEM
C
F
F
A
A B
2
10
12
5
B
B
C
C
E
D
B
F
F
K
B
A
G
D
B
E
B
6
A
I
3
WHITE 2
WHITE 2

92. 4
SPECIFIED COLOUR CHART FOR STRIPE RIGHT SIDE COWL
77248-KWA-830ZASTRIPE, RIGHT SIDE COWL (TYPE-1)...........1 1 - - -
77248-KWA-830ZDSTRIPE, RIGHT SIDE COWL (TYPE-2)...........1 1 - - -
77248-KWA-830ZESTRIPE, RIGHT SIDE COWL (TYPE-3)...........1 1 - - -
77248-KWA-830ZFSTRIPE, RIGHT SIDE COWL (TYPE-4)...........1 1 - - -
77248-KWA-830ZGSTRIPE, RIGHT SIDE COWL (TYPE-5)...........1 1 - - -
Service Item F.R.T.
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
MAIN BODY COLOUR
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
SPECIFIED
COLOUR
TYPE
1
1
1
2
3
4
5
CB
CHECKER PATTERN
NH-194M-U HEAVY GRAY METALLIC
CHECKER PATTERN
NH-194M-U HEAVY GRAY METALLIC
CHECKER PATTERN
NH-194M-U HEAVY GRAY METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
NH-1
BLACK
WHITE 2
F K
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-112M-U
NASSAU BLUE METALLIC
NH-411M
FORCE SILVER METALLIC
GY-141M
LEAF GREEN METALLIC
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
WHITE 2
64
7
F
C
C
C
B
F
F
A
B
C C
E
D
B
INITN YSMGIO STE
F
F
A
G
D
1
11
B
A
K
B
4
9
B
E
B
6
A
I
3

93. 5 77258-KWA-830ZASTRIPE, LEFT SIDE COWL (TYPE-1).............1 1 - - -
77258-KWA-830ZDSTRIPE, LEFT SIDE COWL (TYPE-2).............1 1 - - -
77258-KWA-830ZESTRIPE, LEFT SIDE COWL (TYPE-3).............1 1 - - -
77258-KWA-830ZFSTRIPE, LEFT SIDE COWL (TYPE-4).............1 1 - - -
77258-KWA-830ZGSTRIPE, LEFT SIDE COWL (TYPE-5).............1 1 - - -
Service Item F.R.T.
F - 27
STRIPES/MARKS/
EMBLEMS
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR STRIPE LEFT SIDE COWL
MAIN BODY COLOUR
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
SPECIFIED
COLOUR
TYPE
1
1
1
2
3
4
5
CB
CHECKER PATTERN
NH-194M-U HEAVY GRAY METALLIC
CHECKER PATTERN
NH-194M-U HEAVY GRAY METALLIC
CHECKER PATTERN
NH-194M-U HEAVY GRAY METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
NH-1
BLACK
WHITE 2
F K
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-112M-U
NASSAU BLUE METALLIC
NH-411M
FORCE SILVER METALLIC
GY-141M
LEAF GREEN METALLIC
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
WHITE 2
65
8
F
C
C
INIO SYGTIN STEM
C
F
F
A
A B
2
10
12
5
B
B
C
C
E
D
B
F
F
K
B
A
G
D
B
E
B
6
A
I
3

94. 6
SPECIFIED COLOUR CHART FOR MARK REAR FENDER
Service Item F.R.T.
80102-AAC-H30 MARK, REAR FENDER .......................................1 1 1 1 1
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR
1
A B
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
MAT BLACK WHITE
66
7
F
C
C
C
B
F
F
A
B
C C
E
D
B
INITN YSMGIO STE
F
F
A
G
D
1
11
B
A
K
B
4
9
B
E
B
6
A
I
3

95. 7 83406-KWA-830ZASTRIPE RIGHT, FR. VISOR (TYPE-1)..............1 1 1 1 1
83406-KWA-830ZBSTRIPE RIGHT, FR. VISOR (TYPE-2)..............1 1 1 1 1
83406-KWA-830ZCSTRIPE RIGHT, FR. VISOR (TYPE-3)..............1 1 1 1 1
83406-KWA-830ZDSTRIPE RIGHT, FR. VISOR (TYPE-4)..............1 1 1 1 1
83406-KWA-830ZESTRIPE RIGHT FR. VISOR (TYPE-5)..............1 1 1 1 1
83406-KWA-830ZFSTRIPE RIGHT, FR. VISOR (TYPE-6)..............1 1 1 1 1
Service Item F.R.T.
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR STRIPE RIGHT FR. VISOR
MAIN BODY COLOUR
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
SPECIFIED
COLOUR
TYPE
1
2
3
4
5
6
4
FC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
WHITE 2
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
TRANSPARENT
TRANSPARENT
TRANSPARENT
L M
R-321
SPORTS RED
B-185M
FROST BLUE METALLIC
NH-194M-U
HEAVY GRAY METALLIC-U
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
CHECKER PATTERN
NH-194M-U HEAVY GRAY
METALLIC-U
CHECKER PATTERN
NH-194M-U HEAVY GRAY
METALLIC-U
CHECKER PATTERN
NH-194M-U HEAVY GRAY
METALLIC-U
CHECKER PATTERN
PB-112M-U NASSAU BLUE
METALLIC-U
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
NH-1 BLACK
NH-411M
FORCE SILVER METALLIC
CHECKER PATTERN
NH-1 BLACK
TRANSPARENT
67
7
F
C
C
C
B
F
F
A
B
C C
E
D
B
INITN YSMGIO STE
F
F
A
G
D
1
11
B
A
K
B
4
9
B
E
B
6
A
I
3

96. 8 83408-KWA-830ZASTRIPE LEFT, FR. VISOR (TYPE-1)...............1 1 1 1 1
83408-KWA-830ZBSTRIPE LEFT, FR. VISOR (TYPE-2)...............1 1 1 1 1
83408-KWA-830ZCSTRIPE LEFT, FR. VISOR (TYPE-3)...............1 1 1 1 1
83408-KWA-830ZDSTRIPE LEFT, FR. VISOR (TYPE-4)...............1 1 1 1 1
83408-KWA-830ZESTRIPE LEFT, FR. VISOR (TYPE-5)...............1 1 1 1 1
83408-KWA-830ZFSTRIPE LEFT, FR. VISOR (TYPE-6)...............1 1 1 1 1
Service Item F.R.T.
F - 27
STRIPES/MARKS/
EMBLEMS
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR STRIPE LEFT FR. VISOR
MAIN BODY COLOUR
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
SPECIFIED
COLOUR
TYPE
1
2
3
4
5
6
4
FC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER METALLIC
WHITE 2
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
TRANSPARENT
TRANSPARENT
TRANSPARENT
L M
R-321
SPORTS RED
B-185M
FROST BLUE METALLIC
NH-194M-U
HEAVY GRAY METALLIC-U
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
CHECKER PATTERN
NH-194M-U HEAVY GRAY
METALLIC-U
CHECKER PATTERN
NH-194M-U HEAVY GRAY
METALLIC-U
CHECKER PATTERN
NH-194M-U HEAVY GRAY
METALLIC-U
CHECKER PATTERN
PB-112M-U NASSAU BLUE
METALLIC-U
CHECKER PATTERN
NH-1 BLACK
CHECKER PATTERN
NH-1 BLACK
NH-1 BLACK
NH-411M
FORCE SILVER METALLIC
CHECKER PATTERN
NH-1 BLACK
TRANSPARENT
68
8
F
C
C
INIO SYGTIN STEM
C
F
F
A
A B
2
10
12
5
B
B
C
C
E
D
B
F
F
K
B
A
G
D
B
E
B
6
A
I
3

97. 9
Service Item F.R.T.
83511-KWA-840MARK, UTILITY BOX, RIGHT COVER................- - 1 1 1
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR MARK UTILITY BOX, RIGHT COVER
SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR
1
A
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
MAT BLACK WHITE
B
69
7
F
C
C
C
B
F
F
A
B
C C
E
D
B
INITN YSMGIO STE
F
F
A
G
D
1
11
B
A
K
B
4
9
B
E
B
6
A
I
3

98. 10
Service Item F.R.T.
83516-KWA-840MARK, UTILITY BOX, LEFT COVER...................- - 1 1 1
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR MARK UTILITY BOX, LEFT COVER
MAIN BODY COLOUR
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
SPECIFIED
COLOUR
TYPE
1
A
MAT BLACK WHITE
B
70
8
F
C
C
INIO SYGTIN STEM
C
F
F
A
A B
2
10
12
5
B
B
C
C
E
D
B
F
F
K
B
A
G
D
B
E
B
6
A
I
3

99. 11 87115-AAC-H30ZA STRIPE, RIGHT SIDE COVER (TYPE-1).........1 1 1 1 1
87115-AAC-H30ZB STRIPE, RIGHT SIDE COVER (TYPE-2).........1 1 1 1 1
87115-AAC-H30ZC STRIPE, RIGHT SIDE COVER (TYPE-3).........1 1 1 1 1
87115-AAC-H30ZD STRIPE, RIGHT SIDE COVER (TYPE-4).........1 1 1 1 1
87115-AAC-H30ZE STRIPE, RIGHT SIDE COVER (TYPE-5).........1 1 1 1 1
87115-AAC-H30ZF STRIPE, RIGHT SIDE COVER (TYPE-6).........1 1 1 1 1
87115-AAC-H30ZG STRIPE, RIGHT SIDE COVER (TYPE-7).........1 1 1 1 1
SPECIFIED COLOUR CHART FOR STRIPE RIGHT SIDE COVER
Service Item F.R.T.
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR
1
2
3
4
5
6
7
A C DB
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
E
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-374M
VIBRANT BLUE
METALLIC
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
F
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-112M-U
NASSAU BLUE
METALLIC-U
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
R-321
SPORTS RED
B-185M
FROST BLUE METALLIC
NH-194M-U
HEAVY GRAY
METALLIC-U
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
NH-1
BLACK
WHITE 2
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER
METALLIC
WHITE 2
NH-411M
FORCE SILVER
METALLIC
TRANSPARENT
TRANSPARENT
TRANSPARENT
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
G
71
7
F
C
C
C
B
F
F
A
B
C C
E
D
B
INITN YSMGIO STE
F
F
A
G
D
1
11
B
A
K
B
4
9
B
E
B
6
A
I
3

100. 8
F
C
C
INIO SYGTIN STEM
C
F
F
A
A B
2
10
12
5
B
B
C
C
E
D
B
F
F
K
B
A
G
D
B
E
B
6
A
I
3
12 87116-ACC-H30ZA STRIPE, LEFT SIDE COVER (TYPE-1).............1 1 1 1 1
87116-ACC-H30ZB STRIPE, LEFT SIDE COVER (TYPE-2).............1 1 1 1 1
87116-ACC-H30ZC STRIPE, LEFT SIDE COVER (TYPE-3).............1 1 1 1 1
87116-ACC-H30ZD STRIPE, LEFT SIDE COVER (TYPE-4).............1 1 1 1 1
87116-ACC-H30ZE STRIPE, LEFT SIDE COVER (TYPE-5).............1 1 1 1 1
87116-ACC-H30ZF STRIPE, LEFT SIDE COVER (TYPE-6).............1 1 1 1 1
87116-ACC-H30ZG STRIPE, LEFT SIDE COVER (TYPE-7).............1 1 1 1 1
Service Item F.R.T.
F - 27
STRIPES/MARKS/
EMBLEMS
F - 27
STRIPES/MARKS/
EMBLEMS
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
SPECIFIED COLOUR CHART FOR STRIPE LEFT SIDE COVER
SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR
1
2
3
4
5
6
7
A C DB
BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
BLACK (NH-1) TYPE-3
SPORTS RED (R-321)
VIBRANT BLUE ME. (PB-374M)
FORCE SILVER ME. (NH-411M)
LEAF GREEN ME. (GY-141M)
E
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-374M
VIBRANT BLUE
METALLIC
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
F
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
R-321
SPORTS RED
PB-112M-U
NASSAU BLUE
METALLIC-U
NH-411M
FORCE SILVER
METALLIC
GY-141M
LEAF GREEN
METALLIC
R-321
SPORTS RED
B-185M
FROST BLUE
METALLIC
NH-194M-U
HEAVY GRAY
METALLIC-U
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
NH-1
BLACK
WHITE 2
WHITE 2
WHITE 2
WHITE 2
WHITE 2
NH-1
BLACK
WHITE 2
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER
METALLIC
NH-411M
FORCE SILVER METALLIC
NH-411M
FORCE SILVER
METALLIC
WHITE 2
NH-411M
FORCE SILVER
METALLIC
TRANSPARENT
TRANSPARENT
TRANSPARENT
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
NH-1 BLACK
G
72

101. Service Item F.R.T.
50803-KWA-940GUARD, ENGINE................................................1 1 1 1 1
95701-08016-00 BOLT, FLANGE 8X16..........................................4 4 4 4 4
1
2
F - 28
GUARD ENGINE
F
R
.
2
2
2
2
1
* GUARD ENGINE
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
73

102. Service Item F.R.T.
51103-KWA-940GUARD, SAREE...................................................1 1 1 1 1
51104-KST-940 STEP, WOMEN.....................................................1 1 1 1 1
51106-KCC-900 CAP, GUARD SARI..............................................2 2 2 2 2
95701-08016-00 BOLT, FLANGE 8X16...........................................1 1 1 1 1
95701-08028-00 BOLT, FLANGE 8X28...........................................1 1 1 1 1
95701-08035-00 BOLT, FLANGE 8X35...........................................1 1 1 1 1
1
2
3
4
5
6
F
R
.
F - 29
GUARD SARI
1
4
5
* GUARD SARI.......................................
2
3
3
6
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
74

103. Service Item F.R.T.
87501-AAC-H40 MARK, CAUTION................................................1 1 1 1 1
87507-MZ8-W00 LABEL DRIVE CHAIN..........................................1 1 1 1 1
87522-MAB-600 LABEL VISOR CAUTION.....................................1 1 1 1 1
91401-KVT-941 LABEL CAUTION.................................................1 1 1 1 1
1
2
3
4
F
R
.
F - 30
MARK/CAUTION
CAUTION
DO NOT LET BRAKE FLUID OR
OTHER CHEMICALS GET ON VISOR
THEY WILL DAMAGE THE PLASTIC
MAB - 600
CAUTIONCAUTION
4 STROKE ENGINE
DO NOT ADD OIL IN PETROL
ALWAYS WEAR A HELMET
READ OWNER’S MANUAL
CAREFULLY BEFORE RIDING
GEAR SHIFT PATTERN
SHIFT
DOWN
FOR
NEUTRAL
SHIFT
TO
COLD TYRE PRESSURES
IN Kgf/cm2 (psi) FRONT REAR
RIDER & PILLION 1.75 (25) 2.25 (33)
RIDER ONLY 1.75 (25) 2.25 (33)
TYRE SIZE : FRONT 2.75 - 18 42P
REAR 3.00 - 18 52P
N
1
2
3
4
KWA-940
1
4
DRIVE CHAIN
Keep chain adjusted and lubricated.
25mm (1in.) Freeplay
See owner's manual
for instructions.
Freeplay
MZ8-W00
3
Ref.Part No. Description Reqd. No.
No. PASSION PRO
DRUM DISC
KICK SELF SELF
SPOKE CAST SPOKE CAST CAST
75
IGNITION SYSTEM
4
DANGER/POISON
SHIEL EYES : No : SULFURIC ACID
EXPLOSIVE GASES : SPARKS : CAN CAUSE
CAN CAUSE BLINDNESS : FLAMES : BLINDESS OR
OR INJURY : SMOKING : SERVER BURNS

104. PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.
1400006000
PART NO. INDEX - PASSION PRO
76
16000 17000 23000
5
17508-KWA-830ZC F-27
17508-KWA-830ZD F-27
17508-KWA-830ZE F-27
17508-KWA-830ZF F-27
17508-KWA-830ZG F-27
17509-398-960 F-12
17509-398-960 F-21
17611-KCC-900 F-13
17613-KCC-900 F-13
17620-KWA-930 F-13
17622-GB7-900 F-25
17681-KWA-940 F-13
17910-KWA-940 F-3
18291-KTC-900 F-16
18293-KPK-900 F-16
18345-MBT-610 F-16
18350-AAC-H00 F-16
18355-KWA-830 F-16
18600-KWA-930 F-25
18600-KWA-940 F-25
18640-KCC-940 E-2
18645-MT4-730 E-2
18651-KCC-940 F-25
18651-KWA-940 F-25
18652-KCC-940 F-25
18652-KWA-940 F-25
18653-198-D00 F-25
18655-KWA-940 E-1
19509-198-770 F-25
22110-KST-940 E-6
22121-198-900 E-6
22201-GF6-000 E-6
22311-107-000 E-6
22350-115-020 E-6
22361-KST-940 E-6
22401-GF6-000 E-6
22810-198-000 E-5
22815-166-000 E-5
22847-KCC-900 E-6
22870-KWA-940 F-3
22871-116-670 F-3
23112-198-010 E-6
16148-KPL-901 E-13
16155-KRS-861 E-13
16163-GFP-901 E-13
16165-KWA-931 E-13
16173-001-000 F-13
16199-KWA-931 E-13
16201-KCC-870 E-1
16211-459-750 E-1
16236-045-010 E-8
16950-KCC-900 F-13
16952-KCC-900 F-13
16958-397-770 F-13
16959-471-831 F-13
16967-MA2-770 F-13
17110-KCC-870 E-1
17212-KTC-900 F-15
17213-KWA-940 F-15
17214-KWA-840 F-15
17214-KWA-840 F-15
17214-KWA-840 F-24
17218-KTC-900 F-15
17219-KTC-900 F-15
17220-KWA-940 F-15
17224-KWA-830 F-15
17225-KTC-900 F-15
17225-KTC-920 F-15
17234-KCC-940 F-15
17251-KWA-940 F-15
17253-KTC-900 F-15
17369-198-770 F-25
17371-KWA-940 E-8
17500-KWA-831ZA F-13
17500-KWA-831ZB F-13
17500-KWA-831ZC F-13
17500-KWA-831ZD F-13
17500-KWA-831ZE F-13
17500-KWA-831ZF F-13
17500-KWA-831ZG F-13
17506-KCC-730 F-13
17507-KWA-830ZA F-27
17507-KWA-830ZB F-27
17507-KWA-830ZC F-27
17507-KWA-830ZD F-27
17507-KWA-830ZE F-27
17507-KWA-830ZF F-27
17507-KWA-830ZG F-27
17508-KWA-830ZA F-27
17508-KWA-830ZB F-27
06451-KCC-841 F-8A
06455-KCC-841 F-8A
11100-KWA-900 E-8
11191-GW8-681 E-8
11200-KVH-950 E-8
11200-KWA-940 E-8
11321-KST-940 E-7
11321-KWA-940 E-7B
11330-AAC-H00 E-5
11341-AAC-H00 E-7
11341-AAC-H00 E-7A
11360-KWA-930 E-7
11360-KWA-930 E-7A
11394-GW8-681 E-5
11395-GBJ-731 E-7A
12101-KCC-940 E-2
12191-GS4-762 E-2
12200-KWA-930 E-2
12209-GB4-685 E-3
12237-GB4-305 E-2
12245-GB4-305 E-2
12251-GF6-000 E-2
12301-KWA-900 E-1
12331-KWA-900 E-1
12341-KWA-900 E-1
12361-035-000 E-1
12391-GW8-681 E-1
12394-GW8-681 E-1
12395-GW8-681 E-1
13000-AAC-H40 E-9
13011-KCC-942 E-9
13012-KCC-942 E-9
13013-KCC-942 E-9
13014-KCC-942 E-9
13015-KCC-942 E-9
13101-KCC-901 E-9
13102-KCC-315 E-9
13103-KCC-315 E-9
13104-KCC-315 E-9
13105-KCC-315 E-9
13111-087-000 E-9
13115-001-000 E-9
13201-GF6-300 E-9
13381-KCC-900L E-9
14100-AAH-H41 E-3
14311-035-000 E-9
14321-GB6-900 E-4
14401-178-000 E-4
14430-KST-940 E-3
14451-KST-940 E-3
14500-035-020 E-4
14502-086-000R E-4
14531-035-000 E-4
14541-GB4-680 E-4
14550-GBO-910 E-4
14566-086-030 E-4
14610-086-000R E-4
14615-035-000 E-4
14670-035-030L E-4
14675-178-000 E-4
14711-GN5-910L E-3
14721-GF6-010L E-3
14751-GBG-900 E-3
14761-GBG-900 E-3
14771-GB4-680 E-3
14775-MA6-000 E-3
14781-MA6-000 E-3
15100-KCC-900 E-8
15119-178-000 E-8
15384-178-000 E-8
15421-035-010 E-8
15431-198-000 E-6
15439-198-691 E-6
15441-198-000 E-6
15650-AAC-H00 E-5
15661-198-000 E-6
16010-KWA-931 E-13
16012-KWA-931 E-13
16013-KRB-901 E-13
16014-KPH-901 E-13
16015-KVW-921 E-13
16016-KPH-651 E-13
16022-KWA-931 E-13
16028-KPH-901 E-13
16037-KPH-901 E-13
16060-KWA-933 E-13
16075-KTC-901 E-13
16076-KPL-901 E-13
16100-KWA-935 E-13
16118-KST-901 E-13
23121-KST-901 E-6
23211-GF6-000 E-10
23216-GF6-000 E-6
23217-GF6-000L E-6
23221-GF6-000 E-10
23421-GB4-770 E-10
23422-GB4-770 E-10
23431-GN5-910 E-10
23441-GB4-770 E-10
23451-GK4-760 E-10
23461-GK4-760 E-10
23471-GN5-910 E-10
23481-HF7-000 E-10
23801-178-000 E-10
23802-040-000 E-10
24211-GF6-000R E-12
24261-121-742 E-12
24263-028-000 E-12
24301-KWA-930 E-12
24411-198-900 E-12
24421-200-000 E-12
24425-198-900 E-12
24430-198-900 E-12
24435-GB4-770 E-12
24610-KST-940 E-12
24639-035-000L E-12
24641-041-000 E-12
24651-035-000L E-12
24652-035-000 E-12
24701-KWA-940 F-17
28101-KWA-940 E-7B
28102-KWA-940 E-7B
28103-GB4-700 E-7B
28110-AAD-H40 E-7B
28117-KFL-850 E-7B
28120-KWA-941 E-7B
28211-GF6-000 E-11
28221-198-010 E-11
28251-GF6-000 E-11
28253-397-000 E-11
28254-198-000 E-11
28256-198-000 E-11
28261-198-000 E-11
28262-198-000 E-11
28293-KAG-900 F-17
28302-KWA-940 F-17
11000
12000
13000
15000
16000
17000
18000
19000
22000
23000
24000
28000

105. PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.
3300028000
PART NO. INDEX - PASSION PRO
77
37000 4500042000
37100-AAC-H00 F-2V
37100-AAC-H70 F-2V
37109-KPH-901 F-2V
37210-KWA-831 F-2V
37211-AAC-H71 F-2V
37211-AAC-H72 F-2V
37212-AAC-H01 F-2V
37212-AAC-H32 F-2V
37214-KV7-671 F-2V
37215-MB6-830 F-2V
37243-323-000 F-17
37700-KWA-830 F-2V
37800-KWA-930 F-13
38110-KWA-931 F-5
38117-KFE-701 F-5
38301-KWA-831 F-24
38306-GE7-000 F-24
38501-KTP-890 F-24
38502-KSP-910 F-24
38506-KSP-910 F-24
38506-KWA-840 F-24
40510-KWA-940 F-19
40520-KWA-940 F-19
40530-KST-940 F-19
40531-KTE-912 F-19
40543-198-900 F-10
40544-198-900 F-11
40545-001-000 F-19
41201-KST-940 F-11
41241-KTC-900 F-11
42301-KST-940 F-11
42303-KCC-600 F-11
42304-198-900 F-11
42313-KCC-600 F-10
42601-ACC-H01 F-11
42601-ACC-H40 F-11
42601-KTR-940 F-11
42603-198-900 F-9
42603-198-900 F-11
42611-KWA-940 F-11
42615-KCC-600 F-11
33301-KVE-900 F-1V
33401-KCC-730 F-22
33402-KCC-690Z F-22
33405-KCC-730A F-22
33405-KCC-730A F-22
33407-KCC-900 F-22
3340A-KWA-931 F-22
33451-KCC-730 F-22
33455-KCC-730A F-22
33455-KCC-730A F-22
3345A-KWA-931 F-22
33491-KAF-003 F-22
3360A-KWA-831 F-22
33619-459-840A F-16
33650-KAF-000 F-22
3365A-KWA-931 F-22
33702-AAC-H00 F-23
33704-AAC-H00 F-23
33705-KWA-830 F-23
33706-KWA-830 F-23
3370B-AAC-H00 F-23
33714-KL3-620 F-5
33741-KAK-971 F-6
33741-KTC-900 F-21
34901-KSP-910 F-1V
34906-GK8-700 F-23
34930-KWA-930 F-22
35010-AAC-H00 F-2V
35100-AAC-H01 F-2V
35121-AAC-H30 F-2V
35122-AAC-H30 F-2V
35150-KWA-841 F-3
35152-KWA-841 F-3
35200-KWA-841 F-3
35330-413-000 F-3
35340-KCC-841 F-3
35340-KCC-841 F-3A
35340-KCC-900 F-3
35350-KWA-930 F-18
35350-KWA-940 F-18
35357-KWA-830 F-18
35701-KWA-931 E-13
35750-001-000 E-12
35753-035-010 E-12
35755-001-000 E-12
2830A-KWA-940 F-17
28321-427-770 F-17
28333-124-000 F-17
30401-KTE-910 F-24
30410-KWA-931 F-24
30500-KWA-930 F-24
30700-KWA-831 F-24
31100-KWA-931 E-7
31100-KWA-941 E-7A
31110-KWA-931 E-7
31110-KWA-941 E-7A
31120-KWA-931 E-7
31120-KWA-931 E-7A
31201-KG8-004 E-7C
31202-GB2-700L E-7C
31204-KG8-004 E-7C
31205-KWA-941 E-7C
31208-KWA-941 E-7C
31210-KWA-941 E-7C
31211-KWA-941 E-7C
31213-GB4-701L E-7C
31500-GBG-850 F-24
31500-KVT-941 F-24
31600-KWA-831 F-24
31700-124-000 F-24
32100-KWA-830 F-24
32100-KWA-830 F-24
32108-344-820 F-24
32161-404-000 F-3
32410-KVH-871 E-7C
32712-ZA0-000 F-25
32961-KST-940 E-7
32961-KST-940 E-7A
32981-GB4-780 E-7
32981-GB4-780 E-7A
3310A-AAC-H10 F-1V
3310B-AAC-H00 F-1V
33120-AAC-H00 F-1V
33126-KCC-730 F-1V
33128-GBL-000 F-1V
33130-KWA-831 F-1V
42620-KTR-700 F-11
42620-KTR-940 F-11
42621-KTC-900 F-11
42711-KCC-730 F-11
42712-KCS-920 F-9
42712-P11-000 F-11
42713-KFN-850 F-9
42713-KFN-850 F-11
43100-KTR-700 F-10
43100-KTR-900 F-10
43125-KRP-981 F-8
43125-KRP-981 F-10
43125-KTN-701 F-8
43141-KTC-900 F-10
43216-MAK-003 F-8A
43410-KCT-690 F-10
43431-198-900 F-19
43434-286-000 F-10
43451-KCC-600 F-18
44301-KTR-700 F-9
44311-KRC-900 F-9
44601-AAC-H00 F-9
44601-AAC-H30 F-9
44601-KTR-940 F-9
44620-198-900 F-9
44620-400-000 F-9
44680-410-000 F-9
44701-AAC-H00 F-9
44701-AAC-H00 F-11
44711-KFN-850 F-9
44800-KVE-900 F-9
44804-KVE-901 F-9
44805-KTC-900 F-8
44805-KVE-901 F-9
44806-KST-900 F-8
44809-170-000 F-8
44809-170-000 F-9
44810-KTC-900 F-8
44810-KTC-900 F-9
44830-KWA-830 F-2V
44830-KWA-830A F-2V
45010-KTR-700 F-8
45010-KTR-900 F-8
45107-KCC-841 F-8A
45108-KCC-841 F-8A
45126-KCC-840 F-3A
45132-KCC-841 F-8A
45133-KCC-841 F-8A
45133-KCC-900 F-8
45133-KCC-900 F-10
45134-250-000 F-8
45134-250-000 F-10
45141-KTC-900 F-8
45145-096-650 F-8
45145-KFM-900 F-10
45155-KCC-840 F-3A
45156-KCC-840 F-3A
45220-KCC-841 F-8A
45250-KCC-841 F-8A
45251-KVE-901 F-9
45290-KCC-841 F-8A
45352-KCC-841 F-8A
45353-KCC-841 F-8A
45410-KCC-900 F-8
45435-GB2-720 F-8
45450-KCC-710 F-3
45451-KCC-900 F-6
45503-KCC-841 F-3A
45504-KCC-841 F-3A
45506-KCC-841 F-3A
45510-KVN-901 F-3A
45513-KCC-841 F-3A
45515-KVN-901 F-3A
45516-KCC-841 F-3A
45517-KCC-841 F-3A
45518-KCC-841 F-3A
45519-KCC-841 F-3A
45520-KCC-841 F-3A
45521-KCC-841 F-3A
45522-KCC-841 F-3A
45525-KCC-841 F-3A
45526-KCC-841 F-3A
46500-KWA-830 F-18
46514-KCC-900 F-18
46515-KB9-000 F-18
50100-KWA-830 F-25
50100-KWA-840 F-25
50160-KCC-900 F-17
30000
31000
32000
33000
34000
35000
38000
40000
41000
42000
43000
44000
45000
46000
50000

106. PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.
50000
PART NO. INDEX - PASSION PRO
78
52000 61000 77000 83000
52110-KWA-940 F-19
52147-KTC-900 F-19
52170-KST-940 F-19
52400-KWA-941 F-20
52410-KCC-871 F-20
52486-KAG-900 F-20
52486-KTN-701 F-20
52489-399-600 F-20
52495-098-000 F-20
53100-KWA-940 F-4
53131-AAC-H00 F-4
53132-124-000 F-4
53133-198-900 F-4
53134-028-000 F-4
53135-198-900 F-4
53136-198-900 F-4
53140-KWA-830 F-3
53166-KWA-830 F-3
53168-KWA-841 F-3
53171-198-900 F-3
53172-KTC-920 F-3
53175-AAF-H00 F-3
53175-KCC-840 F-3A
53178-AAF-H00 F-3
53179-KTC-900 F-3
53200-KST-950 F-5
53209-GAH-000 F-1V
53211-268-010 F-5
53212-200-000 F-5
53214-200-000 F-5
53215-KTR-900 F-5
53221-KTR-900 F-5
53222-KTR-900 F-5
53230-KST-950 F-4
61100-AAC-H40ZA F-6
61100-AAC-H40ZD F-6
61100-AAC-H40ZE F-6
61100-AAC-H40ZF F-6
61100-AAC-H40ZG F-6
61102-KWA-910 F-6
61103-357-000 F-23
61104-KM7-910 F-23
61107-KK6-000 F-25
61108-AAC-H40ZA F-27
61108-AAC-H40ZB F-27
50186-KWA-830 F-21
50211-KCC-900 F-25
50250-KWA-830 F-25
50301-KTR-900 F-5
50500-KCC-870 F-18
50505-KCC-900 F-16
50512-KTC-900 F-18
50524-001-000 F-12
50530-KCC-900 F-17
50603-KB4-000 F-17
50614-413-000 F-17
50618-KCC-000 F-17
50619-425-010 F-17
50619-KCC-000 F-17
50661-425-670 F-17
50701-KWA-830 F-17
50702-KST-940 F-17
50710-461-770 F-17
50712-438-730 F-17
50713-438-730 F-17
50715-KCC-900 F-17
50718-KCC-900 F-17
50803-KWA-940 F-28
51103-KWA-940 F-29
51104-KST-940 F-29
51106-KCC-900 F-29
51400-KWA-941 F-7
51400-KWA-971 F-7
51401-KST-941 F-7
51403-447-730 F-7
51403-KCC-900 F-7
51410-KWA-941 F-7
51412-KAG-900 F-7
51412-KWA-941 F-7
51420-KWA-941 F-7
51420-KWA-971 F-7
51425-KST-901 F-7
51432-KST-901 F-7
51437-KVN-901 F-7
51440-KTR-901 F-7
51500-KWA-941 F-7
51500-KWA-971 F-7
51520-KWA-941 F-7
51520-KWA-971 F-7
52101-KST-940 F-19
61108-AAC-H40ZC F-27
61302-KWA-830 F-1V
61303-KWA-830 F-1V
61306-KWA-940 F-1V
61311-KWA-830 F-1V
61312-149-300 F-1V
61317-KCC-900 F-2V
61317-KCC-900 F-23
6410A-KWA-830 F-1V
64310-198-D20A F-1V
64315-KWA-940 F-1V
64316-KWA-940 F-1V
75581-673-000 F-25
77110-AAC-H00 F-12
77156-KCC-870 F-12
77200-KWA-830 F-12
77202-KCC-900 F-12
77202-KCC-900 F-21
77204-KCC-900 F-12
77206-KCC-900 F-12
77220-KY6-000 F-12
77230-KWA-830 F-12
77236-KWA-830 F-12
77237-KWA-830 F-23
77240-KWA-831ZA F-12
77240-KWA-831ZB F-12
77240-KWA-831ZC F-12
77240-KWA-831ZD F-12
77240-KWA-831ZE F-12
77240-KWA-831ZF F-12
77240-KWA-831ZG F-12
77247-KCC-900 F-12
77248-KWA-830ZA F-27
77248-KWA-830ZD F-27
77248-KWA-830ZE F-27
77248-KWA-830ZF F-27
77248-KWA-830ZG F-27
77250-KWA-831ZA F-12
77250-KWA-831ZB F-12
77250-KWA-831ZC F-12
77250-KWA-831ZD F-12
77250-KWA-831ZE F-12
77250-KWA-831ZF F-12
77250-KWA-831ZG F-12
77258-KWA-830ZA F-27
77258-KWA-830ZD F-27
77258-KWA-830ZE F-27
77258-KWA-830ZF F-27
77258-KWA-830ZG F-27
78135-S3N-003 F-2V
80101-443-000 F-1V
80102-AAC-H30 F-27
80104-KCC-870 F-21
80120-AAC-H30 F-21
80123-KCC-870 F-21
81201-KWA-940ZA F-12
81201-KWA-940ZC F-12
81201-KWA-940ZD F-12
81201-KWA-940ZE F-12
81201-KWA-940ZF F-12
81202-KCC-730Z F-12
81203-KCC-730Z F-12
83400-KWA-831ZA F-1V
83400-KWA-831ZB F-1V
83400-KWA-831ZC F-1V
83400-KWA-831ZD F-1V
83400-KWA-831ZE F-1V
83400-KWA-831ZF F-1V
83400-KWA-831ZG F-1V
83402-KWA-830 F-1V
83405-KWA-830 F-1V
83406-KWA-830ZA F-27
83406-KWA-830ZB F-27
83406-KWA-830ZC F-27
83406-KWA-830ZD F-27
83406-KWA-830ZE F-27
83406-KWA-830ZF F-27
83407-KTR-940 F-15
83408-KWA-830ZA F-27
83408-KWA-830ZB F-27
83408-KWA-830ZC F-27
83408-KWA-830ZD F-27
83408-KWA-830ZE F-27
83408-KWA-830ZF F-27
83500-AAC-H30ZA F-14
83500-AAC-H30ZB F-14
83500-AAC-H30ZC F-14
83500-AAC-H30ZD F-14
83500-AAC-H30ZE F-14
83500-AAC-H30ZF F-14
83500-AAC-H30ZG F-14
83510-KWA-830 F-25
83511-KWA-840 F-27
83512-KWA-830 F-25
83515-KWA-940 F-25
83516-KWA-840 F-27
83520-KTC-900 F-25
83550-KWA-930 F-25
83551-300-000 F-13
83600-AAC-H30ZA F-14
83600-AAC-H30ZB F-14
83600-AAC-H30ZC F-14
83600-AAC-H30ZD F-14
83600-AAC-H30ZE F-14
83600-AAC-H30ZF F-14
83600-AAC-H30ZG F-14
84701-KCC-860 F-21
84701-P26-D00A F-21
87115-AAC-H30ZA F-27
87115-AAC-H30ZB F-27
87115-AAC-H30ZC F-27
87115-AAC-H30ZD F-27
87115-AAC-H30ZE F-27
87115-AAC-H30ZF F-27
87115-AAC-H30ZG F-27
87116-ACC-H30ZA F-27
87116-ACC-H30ZB F-27
87116-ACC-H30ZC F-27
87116-ACC-H30ZD F-27
87116-ACC-H30ZE F-27
87116-ACC-H30ZF F-27
87116-ACC-H30ZG F-27
87501-AAC-H40 F-30
87507-MZ8-W00 F-30
87522-MAB-600 F-30
88110-AAC-H41ZA F-3
88110-AAC-H41ZC F-3
51000
52000
53000
61000
64000
75000
77000
78000
80000
81000
83000
84000
87000
88000

107. PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.
PART NO. INDEX - PASSION PRO
78
90111-187-000 F-21
90111-KCC-841 F-3A
90112-KCC-841 F-3A
90114-310-000 F-3
90114-KCC-841 F-3A
90116-KAG-900 F-7
90116-KCC-900 F-25
90117-KCC-900 F-25
90118-383-000 F-19
90123-KRM-860 F-7
90123-KST-941 F-7
90133-331-770 F-19
90145-MS9-610 F-3A
90155-KY4-901 F-8A
90183-KTC-900 F-19
90201-GF6-000R E-1
90201-MW3-620 F-3
90206-001-000 E-3
90231-087-000 E-6
90231-198-000 E-6
90302-KST-942 F-10
90303-KCC-841 F-3A
90304-438-000 F-16
90304-KSP-900 F-4
90304-KST-942 F-4
90304-KTE-911 F-17
90306-KST-942 F-10
90306-KST-942 F-11
90306-KTE-911 F-9
90306-KTE-911 F-19
90307-001-000 F-11
90307-GJ6-000 F-1V
90308-KWA-940 F-11
90311-MT3-000 F-15
90320-GC3-000 F-1V
90320-GC3-000 F-12
90320-GC3-000 F-14
90320-GC3-000 F-21
90324-KCC-870 F-13
90325-KCC-900 F-13
90380-MB2-000 F-22
90381-KWA-940 F-14
90407-259-000 E-8
90410-HC4-000 E-7
90410-HC4-000 E-7A
90432-086-000 E-6
90441-035-000 E-4
90442-GF6-000 E-1
90443-GF6-000 E-1
88110-AAC-H41ZD F-3
88110-AAC-H41ZE F-3
88110-AAC-H41ZF F-3
88114-198-D10 F-3
88115-KTR-900 F-3
88120-AAC-H41ZA F-3
88120-AAC-H41ZC F-3
88120-AAC-H41ZD F-3
88120-AAC-H41ZE F-3
88120-AAC-H41ZF F-3
89102-538-000 F-26
89102-AAC-000 F-26
89103-538-000 F-26
89215-AAC-000 F-26
89216-AAD-H00 F-26
90003-KCC-840 F-3
90012-333-000R E-3
90022-GFP-900 E-12
90031-GF6-000R E-8
90032-GF6-000R E-8
90033-041-020 E-2
90050-KFL-850 E-6
90071-171-000 E-12
90081-035-000 E-4
90081-GFP-900 E-2
90083-KVH-900 E-4
90083-KVH-900 E-7
90083-KVH-900 E-7A
90084-KWA-930 E-7
90084-KWA-930 E-7A
90085-KWA-940 E-7B
90087-KWA-930 E-7
90087-KWA-930 E-7A
90101-GE0-000 F-12
90101-GE0-000 F-14
90101-GJ6-000 F-1V
90101-KCC-940 F-25
90102-KVN-900 F-4
90104-KCC-870 F-6
90105-MK5-010 F-9
90107-GZ4-670 F-12
90107-KAN-900 F-16
90108-223-000 F-17
90108-GN2-000 F-2V
90111-187-000 F-15
90451-198-000 E-10
90451-GF6-000 E-10
90452-115-000 E-11
90452-GB4-770 E-10
90454-107-000 E-11
90461-035-000 E-10
90461-357-000 E-1
90461-357-000 E-4
90461-459-000 E-10
90461-GB4-770 E-10
90461-GF6-000 E-6
90481-035-000 E-4
90501-KC2-750 F-25
90501-KCC-870 F-6
90502-198-900 F-18
90503-KTR-900 F-4
90504-KWA-940 F-1V
90505-425-000 F-10
90521-292-000 F-7
90544-439-930 F-7
90545-300-000 F-3A
90551-178-000 F-20
90601-001-000 E-10
90601-459-000 E-10
90601-459-000 E-11
90601-GF5-730 F-7
90651-KCC-841 F-3A
90701-GF6-000 E-2
90702-GB6-910 E-4
90702-GB6-910 E-5
90702-GB6-910 E-7
90702-GB6-910 E-7A
90703-HC4-000 E-8
90741-KFB-000 E-9
90753-029-000 F-11
90801-035-000 E-12
91101-AAC-H40 E-9
91102-AAC-H40 E-9
91103-AAC-H40 E-9
91201-GBG-900 E-7B
91202-302-010 E-5
91202-KTL-741 E-7
91203-GB5-760 E-10
91204-GBG-850 E-7B
91205-350-000 E-6
91208-KB4-670 E-12
91251-GK4-000 F-8
91251-KPH-901 F-9
91255-KWA-941 F-7
91258-KEJ-900 F-9
91301-035-000 E-7
91301-035-000 E-7B
91302-KEV-900 E-1
91303-377-000 E-7
91303-377-000 E-7A
91303-719-000 E-5
91303-GF6-000 E-8
91304-704-000 F-11
91304-GB1-900 E-1
91305-028-150 E-2
91305-MC7-000 F-13
91307-035-000 E-5
91308-GB4-701L E-7C
91309-GB2-701L E-7C
91312-107-000 E-12
91317-171-000 E-7
91317-171-000 E-7B
91352-GAZ-930 F-2V
91356-KAG-900 F-7
91356-KGH-901 E-7
91356-KGH-901 E-7A
91401-KVT-941 F-30
91455-MG8-000 F-4
91509-GE2-760 F-1V
91509-GE2-760 F-25
91509-KWA-830 F-1V
92000-05022-0H F-23
92000-06008-0H E-10
92000-06012-0A F-19
92000-06016-0A F-17
92000-06016-0A F-21
92000-06020-0H F-17
92020-06020-0A E-6
92101-06032-0A F-17
92800-12000-00 E-8
92811-10000 F-10
93401-06010-00 F-19
93500-05012-0A F-1V
93500-05016-1H F-15
93500-05020-0G F-3
93500-05022-1G F-3
93600-05012-1H E-6
93600-06016-0A E-7
93600-06016-0A E-7B
93700-04012-1G F-22
93892-04006-08L E-7C
93892-04010-10 E-13
93892-04014-08 E-13
93892-05030-08L E-7C
93901-22310 F-22
93901-24580 F-23
93901-44220 F-1V
93903-22480 F-2V
93903-25120 F-15
93903-25220 F-25
93913-24220 F-12
93913-24320 F-2V
93913-25210 F-21
94001-06000-0S F-3
94001-06000-0S F-10
94001-06000-0S F-11
94001-06070-0S F-2V
94001-08000-0S F-10
94001-08000-0S F-19
94001-10000-0S F-20
94021-06000-0S F-1V
94021-06000-0S F-25
94021-10000-0S F-20
94030-08000 F-25
94030-10000 F-17
94050-06000 F-3
94050-06000 F-6
94050-06000 F-8
94050-06000 F-13
94050-08000 F-16
94050-10000 E-7
94050-10000 E-7A
94050-10000 F-22
94101-05000 F-1V
94101-05000 F-15
94101-06000 F-17
94101-06000 F-19
94101-06000 F-21
94101-08000 F-17
94101-08000 F-19
94101-08800 F-5
94101-12800 F-20
94103-06700 F-2V
94111-08000 F-25
90000
90000 90000 91000 9300088000
89000
91000
92000
93000
94000

108. PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.PART NO. BLOCK NO.
94000
PART NO. INDEX - PASSION PRO
78
95000 96000
95701-08016-00 F-16
95701-08016-00 F-25
95701-08016-00 F-28
95701-08016-00 F-29
95701-08016-07 F-17
95701-08028-00 F-29
95701-08035-00 F-29
95701-08035-08 F-13
95701-08040-00 F-5
95701-10045-07 F-25
96001-06010-00 E-7B
96001-06010-00 F-1V
96001-06012-00 E-12
96001-06016-00 E-2
96001-06016-00 E-7
96001-06016-00 E-7A
96001-06016-00 E-8
96001-06018-00 E-4
96001-06020-00 E-1
96001-06020-00 E-7
96001-06020-00 E-7A
96001-06020-00 F-24
96001-06022-00 E-1
96001-06025-00 E-1
96001-06025-00 E-8
96001-06025-07 F-3
96001-06028-00 E-7
96001-06028-00 E-7A
96001-06032-00 E-7
96001-06032-00 E-7A
96001-06040-00 E-5
96001-06045-00 E-7C
96001-06050-00 E-7A
96001-06050-00 E-8
96001-06060-00 E-7
96001-06060-00 E-8
96001-06065-00 E-5
96001-06065-00 E-8
96001-06070-00 E-7
96001-06070-00 E-7A
96001-06080-00 E-5
96100-60010-00 E-6
96100-60010-00 E-10
96100-62010-00 E-10
96100-62030-00 E-10
96120-60010-10L E-7C
96140-63010-10 F-9
94111-10000 F-19
94201-16150 F-17
94201-20150 F-10
94201-20150 F-18
94201-20150 F-19
94201-30250 F-18
94510-12000L E-7C
94510-16000 E-11
95002-02070 F-25
95002-02080 F-13
95002-02089 E-13
95002-02100 E-8
95002-02100 F-13
95002-02130 F-15
95002-02659 E-13
95002-80000 E-8
95005-35170-20 F-25
95005-35260-50 E-13
95011-51000 F-17
95014-71702 F-18
95014-72302 F-17
95014-73100 F-18
95015-32001 F-8
95015-32001 F-18
95015-42000 F-8
95015-42000 F-18
95015-53000 F-18
95015-81000 F-17
95018-46250 F-15
95701-06010-08 F-25
95701-06012-00 F-12
95701-06012-00 F-21
95701-06012-08 F-6
95701-06012-08 F-15
95701-06012-08 F-24
95701-06014-18 F-24
95701-06016-07 F-25
95701-06016-08 F-15
95701-06020-00 E-11
95701-06020-00 F-6
95701-06020-07 F-5
95701-06020-08 F-12
95701-06020-08 F-21
95701-06032-00 F-8
95701-06035-00 F-10
95701-06110-00 E-1
95701-08016-00 F-12
96140-63010-10 F-11
96150-62030-10 F-11
96150-63010-10 F-9
96211-08000 F-5
96211-08000 F-17
96220-30085 E-12
96700-08020-00 F-2V
96700-08040-00 F-12
97252-51162-10 F-9
97252-51162-10 F-11
97603-51162-10 F-9
97687-51161-10 F-11
98056-57718-00 E-1
98200-31000 F-24
98200-31500 F-24
99007-45000 F-26
99101-KWA-1050 E-13
99103-KTC-0350 E-13
95000
96000
97000
98000
99000

109. AMENDMENTS RECORD
S.No.Page
No.
Old Part No. Revised Part No. DateSignature Remarks
79