How Forklift Cameras Improved Automotive Safety.pdf

This case study highlights how SharpEagle’s Forklift Camera System transformed safety and efficiency for a leading UK-based automotive manufacturer. Facing visibility challenges and rising accident rates, the company implemented SharpEagle’s rugged HD camera solution — delivering 360° coverage, real-time monitoring, and recorded footage through MDVR technology. The result was a significant reduction in near-miss incidents, faster maintenance response times, and improved overall operational safety. Built to withstand harsh industrial environments, the system also reduced maintenance requirements by 30% while cutting installation time in half compared to traditional CCTV setups.

1. ICase Study: How Forklift Cameras Improved Automotive Safety
A leading automotive manufacturer in the UK (name anonymized for privacy) faced
significant challenges in maintaining complete visibility during operations. The company
sought a solution to enhance safety and operational efficiency at its Liverpool facility.
SharpEagle’s rugged camera system was selected to tackle these challenges, offering a
robust solution designed for demanding industrial environments.
The Problem
The company’s operations faced several key issues:
Limited Visibility: Operators had only partial visibility of the
equipment’s surroundings, leading to increased accident risks
and inefficiencies.
Manual Monitoring: Traditional methods did not provide the real-
time, comprehensive view required for safe operations.
Safety Hazards: Without clear views of blind spots, the risk of
accidents was heightened, compromising both personnel and
equipment safety.
Productivity Impact: Poor visibility slowed down operations and
led to inefficiencies in maintenance and day-to-day tasks
rfc

2. Specific statistics prior to the installation included:
Increase in Accident Reports: A 15% rise in reported near-misses due to visibility issues.
‍
Slow Maintenance Response: Maintenance delays averaged 3 hours per incident due to
the inability to quickly diagnose equipment issues.
The Solution
SharpEagle’s rugged camera system provided a comprehensive
solution to these challenges, significantly enhancing operator
visibility and safety. The system consisted of:
Installation of Four HD Cameras: Four high-definition
rugged cameras were strategically placed around the Kalmar
equipment, offering full 360-degree coverage.
Monitor and MDVR Installation: A 7-inch monitor installed
in the operator's cabin displayed real-time footage, while an
MDVR recorded all operations, storing up to 500 hours of
footage for future review.
Durability and Low Maintenance: The rugged cameras were
specifically designed to operate in harsh conditions,
withstanding temperatures ranging from -20°C to 60°C and
reducing the need for regular maintenance by 30%.
Low-Cost, High-Impact: The total installation cost was 20%
lower than alternative CCTV systems, and the system
required 50% less time for installation compared to
traditional setups.