Integration of Additive Manufacturing (AM) with IoT : A Smart Manufacturing Approach –Part I.pptx

Integrating Additive Manufacturing (AM) with the Internet of Things (IoT) represents a key pillar of "smart manufacturing," enabling real-time monitoring and control of the AM process, optimizing production efficiency, reducing waste, and facilitating highly customized product creation through data-driven insights.

1. SHARAD INSTITUTE OF TECHNOLOGY, COLLEGE OF ENGINEERING, YADRAV- ICHALKARANJI (Kolhapur) An ‘A’ Grade Institute Accredited by NAAC NBA Accredited Programmes Prepared by Mr. Ashish A. Desai Assistant Professor Integration of Additive Manufacturing (AM) with IoT : A Smart Manufacturing Approach –Part I

2. Industry 4.0 Digital Technology innovation The Fourth Industrial Revolution is underpinned by the increasingly pervasive use of Artificial Intellegece.internet of Things (IoT),block chain, big data and 3 D printing ,types of technologies to enable better ,smarter ,sustainable and more efficient processes To save time, reduce wastage, enhance efficiency and safety and increase profits To stay competitive globally

3. Introduction to Additive Manufacturing (AM) To create complex geometries. Used in prototyping, aerospace, healthcare, and automotive industries.

4. Additive Manufacturing/3D Printing Additive manufacturing, also called 3D printing, will be the next key industrial enabler of Industry 4.0. 3D printing will greatly facilitate the creation of complex and customized products. This decentralized 3D printing streamlines production processes and reduces transport distances and inventory maintenance costs.

5. Types

6. Fused Deposition Method Types of Processes Stereo lithography Selective laser sintering

7. Fused Deposition Method (FDM)

8. Challenges in Traditional FDM Technology

9. Internet of Things (IoT) IoT (Internet of Things) Network of connected sensors and devices for real-time data collection and automation.

10. Sensors in AM

11. Integration of IoT with AM Problem IoT Solution Print Speed Real-time monitoring for optimization of print parameters to increase speed. Material Limitations Smart material management and real-time adjustments for optimal performance. Resolution Issues Continuous quality monitoring and auto-adjustments to maintain resolution. Size Restrictions Remote monitoring and print farm management for large objects. Warping and Shrinkage Temperature and environmental control to reduce warping and shrinkage. Post-Processing Requirements Automation of post-processing tasks and condition monitoring. Printer Calibration Auto-calibration and predictive maintenance for accuracy. Cost of High-End Printers Resource optimization and maintenance alerts to reduce costs. Environmental and Health Concerns Air quality monitoring and emission tracking for safety. Limited Multi-Material Printing Management of multi-extruder systems and seamless material switching.

12. Integration of IoT with AM

13. Benefits -Integration of Additive Manufacturing (AM) with IoT

14. Feature Traditional 3D Printers IoT-Enabled 3D Printers Monitoring Manual observation Real-time cloud monitoring Maintenance Reactive (break-fix) Predictive maintenance Quality Control Post-process inspection AI-driven real-time defect detection Connectivity Standalone operation Remote control via cloud Energy Use Continuous operation Smart energy management Material Tracking Manual filament check Automatic filament monitoring Traditional 3D Printing vs. IoT-Enabled 3D Printing

15. Thank You!