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Internship

1. INTERNSHIP NAME:- KIRAN. M REG NO:- 433EE20025 COURSE :- ELECTRICAL AND ELECTRONIC ENGINEERING

2. Company Overview AKSHEYA PROJECTS AND PRIVATE LTD is the best opportunity what we get to engage in this internship and this company was one of the leading companies in the Automation field The company is mainly concentrated on the automation source. Because automation has more demand in the industrial field now a days. Automation is the very helpful concept to improve the industrial needs with less manpower, efficiency .Automation is applicable for all type of industries through their working skills, Finishing and conduction of the company product

3. OVERVIEW OF ORGANIZATION Aksheya Projects Aksheya Projects & Systems Pvt. Ltd. (APS) started (Oct 2006) by four Technocrats with a vision to serve Manufacturing sector & Turnkey Projects by way of providing Optimal design & engineering Solutions to build, expand, install commission capital equipment’s, Piping & Instrumentation, Special purpose process machines, Customized Material handling system, control panels, Automation. VISION To be globally recognized group providing competitive and customized automation solutions, Quality Products & Services through innovation system To form a productive Work Force to Service our client with Better Quality and Better Products MISSION The company’s mission is to continuously create value by matching their inventories of process automation knowledge and experience to customers business vision. they deliver results that make a positive contribution to the success of customers operation

4. BATTERY INDUSTRY Automation Conveyors for Battery Handling Starting from Case Handling till the Finished Goods Special Purpose Processing Machines at various stages for Various operations in Assembly line. Battery Leakage Test Machine and High Voltage Test Machin Equipment’s, Sealing Machines etc. Secondary Automation for Packaging line. Logistic packing Solutions and Module assembly lines Providing Material Handling Solutions for Palletizer and Depalletize Providing Battery Storage Solutions and many more....

5. ORGANIZATIONAL STRUCTURE The organizational structure also defines the flow of information between different levels of an organization, clarity of job of each employee, and its fitment in the overall system which motivates the employees to work efficiently by keeping their morale high; hence, increasing the overall productivity of an organization

6. INFRASTRUCTURE Aksheya projects & system pvt.ltd having Own Set up (Unit -1) at Heart of Peenya Nadakerappa Industrial Area, Bangalore with 13000 sq. ft Area. And Unit -2 is having 6000 sq. ft Area. We are having Independent Area for Designs, Purchase, Quality ,Stores ,Mechanical Assembly, Electrical Assembly and for Fabrications are required Also we are having Strong Technical Engineering Department and professional Engineers for to Complete Projects successfully

7. GROUND FLOOR CANTEEN CONFERENCE HALL PACKING AREA FIRST FLOOR MANUFACTURING TESTING STORE BOSS CABIN PROGRAMMERS SECTION ELECTRICAL DEPARTMENT MECHANICAL DEPARTMENT STORAGE ROOM MANUFACTURING

8. INTERN’s ROLES AND RESPONSIBILITY Interpretation of Technical drawings: Interns can read and interpret technical drawings, electrical schematics, and ladder logic diagrams, enabling them to understand the complexities of automation systems. Communication and collaboration: Interns exhibit effective communication and collaboration skills, working closely with team members, engineers, and technicians to implement automation solutions and ensure seamless integration. Programming skills : They are skilled in programming PLCs and configuring HMIs, utilizing programming languages such as ladder logic, structured text, or function block diagram. Process Optimization : They processes strong analytical and critical thinking skills, identify areas for improvement, and optimize efficiency and productivity. Troubleshooting and Problem solving: They demonstrate a proficiency in identifying and resolving issue efficiently, utilizing their technical expertise to troubleshoot automation systems and rectify malfunctions. Safety and Compliance : They prioritize safety standards and regulations in industrial automation, demonstrating a commitment to creating safe working environments and adhering to industry-specific compliance requirements. Adaptability and continuous Learning :- They are adaptable and eager to learn keeping a breast of the latest advancemnets in automation technologies and incorporating new techniques and tool into their work

9. INTERN’s TECHNICAL KNOWLEDGE PLC Programming: Interns have a solid understanding of programmable logic controllers(PLCs) and are skilled in programming PLCs using languages such as ladder logic, structuredtext , or function block diagrams. HMI Development : They can design and develop human-machine interfaces (HMIs) for visualization and control of automation systems, using software tools like Wonderware , FactoryTalk , or WinCC . Electrical Systems : Interns possess knowledge of electrical systems, including wiring, circuit design, electrical safety practices, and the ability to read and interpret electrical schematics and diagrams. Automation Software Tools : They have experience with automation software tools, suchas SCADA (Supervisory Control and Data Acquisition), DCS (Distributed Control System), or MES (Manufacturing Execution System), for real-time monitoring, data acquisition, and control. Troubleshooting and Maintenance : Interns possess strong troubleshooting skills and can diagnose and resolve issues in automation systems. They also understand theimportance of regular maintenance to ensure optimal system performance. Safety and Compliance : Interns understand the importance of safety in industrial automation and are familiar with safety standards and regulations, such as IEC 61508 or NFPA 70E, to ensure the design and implementation of safe automation systems. Documentation and Reporting : They have good documentation skills and can effectively document their work including creating technical reports writing procedures and maintaining accurate project documentation Instrumentation and Senors :- They are familiar with various types of industrial sensors and instrumentation used for process monitoring and control such as temperature sensors, pressure transducers flow meters and level sensors

10. VALUE ADDITION TO THE ORGANISATION Interns possess the ability to add substantial value to an organization through their internship in the field of industrial automation. With their fresh perspectives, technical skills, and enthusiasm for learning, interns bring new ideas and innovative solutions to the table. They contribute to the organization's success by actively participating in projects, executing assigned tasks, and collaborating effectively with team members. Interns' technical expertise in programming languages, control systems, and instrumentation enables them to make valuable contributions to project execution. CONTROL PANEL An electrical control panel is an enclosure, typically a metal box or plastic molding which contains important electrical components that control and monitor several mechanical processes. They are energized systems that require maintenance, with planned preventative maintenance and condition-based monitoring being the most effective methods. Electrical personnel will need to gain access within control panels for fault finding, adjustments, and electrical safety testing. Operators will interact with the controls of the panel to operate and control the plant and process. Components within the control panel will facilitate many tasks

11. DOOR WIRING Door Wiring from Energy meter to terminal with CT coil From R indication lamp to fuse terminals From Y indication lamp to terminals From Auto On to terminals From Auto OFF to relay and terminals From reset to relay and terminals From emergency stop to terminals From HMI to terminals From PLC input to terminals [24V and 0v] [16 inputs] From PLC output to relay [16 outputs] From PLC input module to terminals [14 inputs module] From PLC output module to relay [8 outputs module] From Ethernet switch to terminals From Motor sensor to terminals

12. POWER WIRING From Transformer to panel incomer From panel incomer terminals to MPCB incoming From MPCB to Contactor From Contactor to drive From Drive to terminals From terminals Blocks (TB) to motor DOOR ASSEMBLY Selector Switch [Auto ON] Selector Switch [Auto OFF] Selector Switch [Reset] Emergency Stop R, Y, B Indication Lamp 24v DC on Indication Lamp Air Filter

13. INTERN’s TECHNICAL KNOWLEDGE PLC Programming: Interns have a solid understanding of programmable logic controllers(PLCs) and are skilled in programming PLCs using languages such as ladder logic, structured text, or function block diagrams. HMI Development : They can design and develop human-machine interfaces (HMIs) for visualization and control of automation systems, using software tools like Wonder ware, Factory Talk, or WinCE. Electrical Systems : Interns possess knowledge of electrical systems, including wiring, circuit design, electrical safety practices, and the ability to read and interpret electrical schematics and diagrams Automation Software Tools: They have experience with automation software tool such as (Supervisory Control and Data Acquisition) DCS (Distributed Control System) or MES (Manufacturing Execution System) for real-time monitoring data acquisition and control Troubleshooting and Maintenance :- Interns posses strong troubleshooting skills and can diagnose and resolve issues in automation systems . They also understand them important of regulator maintenance to ensure optimal system performance

14. Safety and Compliance : Interns understand the importance of safety in industrial automation and are familiar with safety standards and regulations, such as IEC 61508 or NFPA 70E, to ensure the design and implementation of safe automation systems. Documentation and Reporting : They have good documentation skills and can effectively document their work, including creating technical reports, writing procedures, and maintaining accurate project documentation. Instrumentation and Sensors : They are familiar with various types of industrial sensors and instrumentation used for process monitoring and control, such as temperature sensors, pressure transducers, flow meters, and level sensors.

15. INTERN’s PERFORMANCE ON ASSIGNED TASKS AND PROJECT Task Understanding Interns demonstrate a thorough understanding of the assigned task of developing an electrical control panel. They familiarize themselves with the project requirements, specifications, and safety standards applicable to the control panel design.

16. Types of conveyor Belt conveyor Chain conveyor Checkweigher Manufacturing Material Handling Moving bed heat exchanger

17. CONCLUSION From the college life, through internship I got to know the real working environment that was very much different from my course study. AKSHEYA PROJECTS AND PRIVATE LTD is the best opportunity what we get to engage in this internship and this company was one of the leading companies in the Automation field I really thanks to Mrs Shivanna , Gowda , Sunil , Muthu for Guiding me in every steps , I have learned many things from them .I could really thank to Aksheya Company for giving opportunity to work in that .