iso 9001 2015 awareness training .pptx

shiva3305 301 views 179 slides Sep 27, 2024
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About This Presentation

iso 9001 2015 awareness training


Slide Content

ISO 9001:2015 Quality Management Systems 1 BY PARABAKARAN

Learning Objectives 2 Have the skills to develop documentation : process mapping documented information such as procedure and supporting document ……QMS shall establishing the documented information for the effectiveness (Clause 7.5 9001:2015) The history and development of ISO 9001 What is a Quality Management System (QMS) The benefits of a QMS KNOWLEDGE The terms and definitions used Key concepts, principles and structure The main requirements of ISO 9001:2015 and how to implement SKILLS

Solution & Result... 3 1 2 3 4 Overview Knowledge Identification Documentation The Need for Quality Management System Understanding the requirements of the standard is your essential starting point to working with a management system. Develop your expertise to identify the document and other to comply the requirement Discover how you can develop the documentation system training journey

5 Concept of Quality Closing Module 1 Module 3 ISO 9001 - General Module 2 Overview Principle of QMS Terminology (Workshop 1) Historical of ISO 9001 ISO 9000, ISO 9001 & ISO 9004 Module 4 Interpretation & Documentation of Context Organisation Interested Party Scope Process Mapping (Workshop 2) Module 7 Interpretation & Documentation of Resources People Infrastructure Process Environment Monitoring & Measurement Knowledge Management) Competence Awareness Documented Information(Workshop 4 Module 5 Interpretation & Documentation of Leadership Commitment Quality Policy Role & Responsibility Module 8 Interpretation & Documentation of Operation Planning and provision of services ((Workshop 5) Control of external providers Release & Control of Non Conforming Module 9 Interpretation & Documentation of Performance Evaluation Customer Satisfaction Internal Audit Management Review Module 10 Interpretation & Documentation of Improvement Improvement Nonconformity & Corrective action Continual Improvement) Module 6 Interpretation & Documentation of Planning Risk Management (Workshop 3) Quality Objective Management of Change

Quality Manageme nt Quality Assurance Quality Control Quality ? 5

Non Quality Culture Quality Inspection Time Q Performance ZERO DEFECT ZERO DEFECT CONTINUOSLY Quality Control ZERO DEFECT CONTINUOSLY & CUSTOMERS SATISFCATION Quality Assurance CUSTOMERS SATISFCATION CONSISTENTLY (ISO 9001:2008) QUALITY MANAGEMENT ZERO DEFECT CONTINUOSLY & INTERESTED PARTIES SATISFACTION (ISO 9001:2015) SUSTANAIBILITY COMPLIANCE PERFORMANCE 6

comprehensive portfolios ensure your corporate reputation remains secure

Key terms and definitions 8 Management ? “Coordinated activities to direct and control an organization ” Quality Management ? “Management with regard to quality ” Quality Management System ? “ Management system with regard to quality ”

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Key concepts : 7 Management Principles 10 Customer Focus Leadership Engagement of People Process Approach Improvemen t Evidence- based Decision Making Relationship Management

Key concepts : Process Approach 11 A Coherent System: Understanding requirements Intended results Consistent, predictable results Meeting requirements Customer satisfaction Activities understood and managed as interrelated processes Processes adding value Processes providing effective performance Improvements (through evaluation) of data/information PDCA (process) methodology (Interactions) ( Outputs) (Inputs) Process

ISO 9001 – History 12 ISO 9001 – 1987 EN 29001 - 1987 Quality systems Part 1. Specification for design/development, production, installation and servicing ISO 9002 – 1987 EN 29002 - 1987 Quality systems Part 1. Specification for production and installation ISO 9003 – 1987 EN 29003 - 1987 Quality systems Part 1. Specification for final inspection and test

Evolution of ISO 9000 13 ISO 9001 1 st edition : ISO 9001:1987 ISO 9002:1987 ISO 9003:1987 2 nd edition : ISO 9001:1994 ISO 9002:1994 ISO 9003:1994 3 rd edition : ISO 9001:2000 4 th edition : ISO 9001:2008 5 th edition : ISO 9001:2015 ISO 9004 British Standards Managing for the sustained success of an organization — A quality management approach ISO 9000 British Standards Quality management systems – Fundamentals and vocabulary ISO 9001 Standards Publication Quality Management systems – Requirements

Accredited Certification 14 Accreditation Body Certification Body Organization Accredits Certification body local national body Personnel Certification Body eg IRCA Auditor User Audits Certificates T raining Course, Tutor, Training Body Accredits Trains International Accreditation Forum Certified once, accepted everywhere Establishes Multilateral Recognition Arrangements Mandatory Documents

Receive Manual & Procedure Stage 1 Audit Corrective Actions Pre- Audit Corrective Action Stage 2 Audit Corrective Actions Follow- up audit 6-monthly Surveillance Audit Corrective Actions Follow- up audit 3 year major Y Renewal Certification Process CERTIFICATION PROCESS – ISO 9001 15 Min. 3 weeks before audit OPTIONAL major Max. 3 months major N Y Y Max. 3 months

Clause of ISO 9001:2015 16 Scope Normative references Terms and definitions Context of the organization Leadership Planning Support Operation Performance evaluation Improvement 1 6 2 7 3 8 4 9 5 10

1) Scope 2) Normative references 3) Terms and definitions cites ISO 9000:2015 Quality Management Systems – Fundamentals and vocabulary as indispensable for its application this particular Management System Standard (MSS) is addressed, and this includes the ‘intended result(s)’ of the application of this Standard. These have already in the main been addressed through the promotion of the process approach, namely: Consistent provision of products and services that meet customer and applicable statutory and regulatory requirements (legal requirements) ‘Intended outcome’ is that which is ‘intended’ as a result of the application of the standard, or process etc. ‘Expected outcome’ is that which is ‘expected’ by interested parties 17

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Context of the organization Understanding the organization and its context The organization shall determine external and internal issues that are relevant to its purpose and its strategic direction and that affect its ability to achieve the intended result(s) of its quality management system. The organization shall monitor and review information about these external and internal issues. 19

Understand the ‘Context of your Organization’ 20 QMS Requiremen ts of these interested parties Purpose and strategic direction Boundaries and applicability (Scope) External and internal issues Interested parties relevant to the QMS Organization Products and services Applicability Determine: Intended result(s) of

4.2. Understanding the needs and expectations of interested parties Due to their effect or potential effect on the organization’s ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements, the organization shall determine: the interested parties that are relevant to the quality management system; the requirements of these interested parties that are relevant to the quality management system. The organization shall monitor and review information about these interested parties and their relevant requirements. 21

Clause 4: Context of the Organization (2) 22 4.2. Understanding the needs and expectations of interested parties Citizens Customers Distributors Shareholders Investors Owners Insurers Government Regulators Recovery service suppliers The Organization Management Top Management Those accountable for Quality policy and implementation Those who implement and maintain the QMS Those who maintain QMS and risk procedures Other Staff Contractors Competitors Media Commentators Trade groups Neighbors Pressure groups Emergency services Other response agencies Transport services Staff dependents

ISO 9001:2015 Risk-based thinking enables an organization to determine the factors that could cause its processes and its quality management system to deviate from the planned results, to put in place preventive controls to minimize negative effects and to make maximum use of opportunities as they arise

ISO 9001:2015 REQUIREMENTS ISO 9001:2015 requires for the organization to determine the risks and opportunities based on the knowledge of the organization’s context (4.1 & 4.2)

EXTERNAL ANALYSIS (PESTEL) (including issues from interested parties) NO. ISSUES RISK/OPPORTUNITIES FOR KCDIO 1 POLITICAL Trump’s Muslim countries ban (Opportunities) Increase international students application 2 ECONOMIC Reduced operational budget (Risk) could not renew licenses 3 SOCIAL Staffing problem ELB implementation (Risk) Student demonstration 4 TECHNOLOGY Outdated equipment (Risk) MQA accreditation withdrawal 5 ENVIRONMENT Raining season (risk) Flood at certain areas 6 LEGAL Intro of ICGPA stringent procedure in getting VAL. Not following procedures (Risk) Decreasing intake from international students due to implementation of i -CGPA and VAL procedure (Risk) accreditation withdrawal 25 Template A

INTERNAL ANALYSIS (SWOT) STRENGTH WEAKNESSES Issues 1. 2 Risk/Opportunities Issues 1. 2 Risk/Opportunities OPPORTUNITIES THREATS Issues 1. 2 Risk/Opportunities Issues 1. 2 Risk/Opportunities 26 Note: As a guide to do a thorough analysis for each of the above quadrants, a normal tool used is FITCOW which is Financial, Infrastructure, Technology, Competency, Operation (Process) and work environment) Template A

6.1.1 When planning for the quality management system, the organization shall consider the issues referred to in 4.1 and the requirements referred to in 4.2 and determine the risks and opportunities that need to be addressed to: a) give assurance that the quality management system can achieve its intended result(s); b) enhance desirable effects; c) prevent, or reduce, undesired effects; d) achieve improvement. ISO 9001:2015 REQUIREMENTS

Identifying Risks Risks are determined to prevent or reduce undesired effects, and to give assurance that quality management system can achieve its intended results. ISO 9001 does not define specific types of risks that need to be determined and addressed Types and categories of risks are commonly used: Processes : risks of nonconforming output, process breakdown, process inefficiency, excessive variability, etc. Quality : risk of defects and non-attainment of specified requirements Suppliers : risk of defects and non-attainment of specified requirements Operation : risks to business continuity, data loss, public relations, etc.;

What about Opportunity? Apart from the risks, the organization has to also identify the opportunities that may come in its way. Opportunities can be in form of adoption of new practices , launching of new products or services , opening new markets , addressing new clients , building partnerships , using new technology and other desirable and viable possibilities to address the organization’s or its customers’ needs.

Why Risks are considered? Risk : Effect of uncertainties Risk Level: Likelihood x consequences Risks and opportunities can affect conformity of products and services and the ability to enhance customer satisfaction are determined and addressed

Managing Risks Step 1: Identify the Risk. ... Step 2: Analyze the risk. ... Step 3: Evaluate or Rank the Risk. ... Step 4: Treat the Risk. ... Step 5: Monitor and Review the risk.

Brainstorming Environmental/Horizon Scanning Interviews Past data Analysis

Causes of Risk Risk Consequence/Impact

According to a leading global provider of risk management services AON in their 2011 Global Risk Management Survey (AON, 2013) the top three risks for higher education are ranked as follows: 1. Regulatory and legislative changes 2. Economic slowdown 3. Damage to brand or reputation Online Journal of Applied Knowledge Management, Volume 2, Issue 1, 2014

Samples: Common risks Food poisoning Theft Fire Flood

Samples: Common risks in University Issue Risks Consequence Measure Student Enrolment unpopular programs bad information about Kulliyyah Low enrollment market research in order to introduce new and update existing study programs Improve quality work of the staff additional activities offered to students, continuous promotions Information System Data Loss due to Technical breakdown Data theft student’s dissatisfaction the University’s reputation issue financial loss Ensure staff obey the rules on the access to data Acquire appropriate software and hardware train staff periodically test the equipment periodically perform a weekly backup Ensure physical protection of workstation Ensure saving and frequent changing of passwords Do frequent updating of antivirus software avoid using unverified external data media Conduct comprehensive testing and fixing of program flaws

Samples: Common risks in University Issue Risks Consequence Measure Teaching low quality of the teaching because of the teaching staff Dissatisfaction bad experience of the students loss of Kulliyyah reputation low enrollment rate hiring the highest quality teaching staff, Continuous assessment of the academic staff ’s work poor teaching quality due to non-existence or non-use of contemporary devices and electronic means bad experiences of students school reputation low enrollment rate Acquisition of the equipment continuous training of academic staff Student practical: Bad choice of organizations in terms of the activity and process and poor support bad experience of students bad experience of associated from the situation which jeopardize Kulliyyah reputation students’ awareness about the significance of the practical work and the possibilities it offers (acquiring precious experience, accumulating data for the placement) Financial process Certain programmes could not be run due to budget issue Bad reputation Accreditation withdrawal finding other sources of finance by introducing alternative short programs or courses which are in demand Misappropriation of fund Bad reputation Financial loss Strengthen work process Continuous reminders to staff

Samples: Common risks in University Issue Risks Consequence Measure Management Bad assessment of the management in relation to type and content of the study programs High-quality teaching staff leave the Kulliyyah bad results of scientific research work because of the poor quality of the teaching staff or bad support due to lack of funds Programmes run not according to university or government requirements due to bad documentation or awareness impossibility or withdrawal of accreditation bad experience of students lower financial income jeopardized University or Kulliyyah reputation lower enrollment rate introducing or improving a quality system (e.g. ISO) in order to improve University elements in all processes and intensify the conditions for their successful implementation plan for hiring the teaching staff in accordance to the need of the Kulliyyah motivate staff towards further improvement by supporting them to visit conferences, write articles and books, participate in projects, and by awarding them according to an assessment of their work periodical review and update of documents for conducting the Kulliyyah programmes in accordance to practice and update the staff

39 Template C

Risk Category Type Description Strategic Losses due to error or misjudgment in the selection of strategy or the execution of the strategy or exposure to loss resulting from a strategy that turns out to be defective or inappropriate Operations Risk arising from execution of a company's business function which focuses on the risks arising from the people, assets, systems and processes through which the University operates Finance Risk associated with the finances of the Universityy, including loan interest charges, echange rates, taxation, borrowings & credit, government grant, error in asset valuation (over or undervaluation), liabilitiies, spending beyond limit, negative cash flows or any other direct and indirect losses affecting other elemnets of the University's finances Reputation Risk of impact to the business attribute/related to the trustworthiness of the business and/or the education industry as a whole Information Risk arising from the flow of information and availability of new or existing technology to the business and the impact of it being adopted or not to the business Regulation Risk due to non-compliance or failure to adhere to sets of rutles and regulation as set out by the University, Government or legislation

Qualitative Measure of Consequences of Likelihood           Level Descriptor Probability Description 5 Almost certain >50% The event is expected to occur in most circumstances - will occur on an annual basis 4 Likely 31% - 50% The event will probably occur in most circumstances - will occur once in every 3 years 3 Possible 16% - 30% The event might occur at some time - will occur once in every 10 years 2 Unlikely 1% - 15% The event could occur at some time - will occur in every 20 years 1 Rare <1% The event may occur only in exceptional circumstances - will occur once in every 50 years

Qualitative Measure of Consequences of Impact       Level Description Example detail description 1 Insignificant No injuries, low financial loss, no risk to reputation. 2 Minor Minor First aid treatment, on-site release immediately contained, medium financial loss, some customer dissatisfaction. 3 Moderate Medical treatment required, on-site release contained with outside assistance, high financial loss and public visibility. 4 Major Major Extensive injuries, loss of production capability, invocation of disaster recovery with no detrimental effects, major financial loss. 5 Catastrophic Death, off-site with detrimental effect, huge financial loss.

Quantitative Measure of Consequences of Impact       Level Description Example detail description 1 Insignificant Nil – Negligible 2 Minor Under RM1 mil 3 Moderate Between RM1 mil - RM5 mil 4 Major Between RM5 mil - RM15 mil 5 Catastrophic Above RM15 mil

Qualitative Risk Analysis Matrix           Likelihood / Impact 1 2 3 4 5 5 M S H H E 4 L M S H H 3 L M M S H 2 L L M Time Bomb Time Bomb 1 L L L Time Bomb Time Bomb

Qualitative Risk Analysis Matrix

Qualitative Risk Analysis Matrix Key Description E : Extreme Immediately initiate action plan to reduce exposure H : High S : Significant Develop action plan to reduce exposure M : Medium Consider if any action plan need to be develop L : Low Routine acceptance of the risk. / No action required Time Bomb *Develop action plan to reduce exposure *Are potential catastrophic risks that are not straight forward in ratings *May currently be well managed, but may potentially create significant problems to the organization in future

Strategy in Managing Risks activities with a high likelihood of loss and large financial impact. The best response is to avoid the activity activities with low probability of occurring, but with a large financial impact. The best response is to transfer a portion or all of the risk to a third party by purchasing insurance, hedging, outsourcing, or entering into partnerships. if cost-benefit analysis determines the cost to mitigate risk is higher than cost to bear the risk, then the best response is to accept and continually monitor the risk. activities with a high likelihood of occurring, but financial impact is small. The best response is to use management control systems to reduce the risk of potential loss

Issues/Risks Status Types Type Description Open New item identified and awaiting action. Closed Item closed e.g. no longer a concern, rejected, etc. In progress Item undergoing treatment/mitigation activities. Monitoring Treatment/Mitigiation activities complete and being monitored. Resolved Item resolved through treatment/mitigation actions and resolution accepted by stakeholders.

What’s next? Having the risks and opportunities identified, a proper plan of actions need to be laid out in order to mitigate these risks and grab the opportunities. Then , from time to time, the organization needs to assess the effectiveness of the actions taken.

RISKS SUMMARY (From Risk Register) RISK CATEGORY DESCRIPTION OF RISK RISK REGISTER NO. External Analysis Could renew licence Decreasing intake from international students due to implementation of i -CGPA and VAL procedure MQA accreditation withdrawal R1.1.1 R1.3.3 R1.3.4 2. Internal Analysis Decreasing intake from international students due to stringent procedure in getting VAL. R2.1.1 50 Template C

OPPORTUNITY SUMMARY CATEGORY TYPE DESCRIPTION OF OPPORTUNITIES OPPORTUNITY REGISTER NO. EXTERNAL ANALYSIS INTERNAL ANALYSIS 51 Template D

Risks No: (From Risk Register) Strategy Initiatives Year/ Period PIC KPI Target Achieved % of Success PLANNING TO ADDRESS THE RISKS 52 Template E

Strategy Initiatives Year/ Period PIC KPI Target Achieved % of Success PLANNING TO ADDRESS THE OPPORTUNITIES 53 Opportunity No: (From Opportunity Summary) Template F

Treating Risk & Opportunity Workflow Identify External & Internal issues, risks and opportunities (including from interested parties) Risks Opportunities List all risks in Risk Register Analyze Each Risk Categorize Risk Avoid Accept Transfer Reduce Categorize Risk (L,M,H,E,TB) L = Low Medium, High, Extreme & Time Bomb Prepare & Execute Action Plans Monitor & Review List all opportunities in summary List all Risks in summary Use Template B Use Template A Use Template C Use Template E & F Use Template D

ISO 9001:2015 ISO 9001:2015 - Risk-based thinking standard Intent - To ensure organizations consider risks and opportunities that could affect the results of their plan. Objective Evidence: Risk & Opportunity Analysis on External and Internal Factors Risk Profile/Register Risk & Opportunity Action Plan Action Plans have been carried out Summary

4.3. Determining the scope of the quality management system 56 The organization shall determine the boundaries and applicability of the quality management system to establish its scope. When determining this scope, the organization shall consider: the external and internal issues referred to in 4.1; the requirements of relevant interested parties referred to in 4.2; the products and services of the organization.

The organization shall apply all the requirements of this International Standard if they are applicable within the determined scope of its quality management system. The scope of the organization’s quality management system shall be available and be maintained as documented information. The scope shall state the types of products and services covered, and provide justification for any requirement of this International Standard that the organization determines is not applicable to the scope of its quality management system. 57

Conformity to this International Standard may only be claimed if the requirements determined as not being applicable do not affect the organization’s ability or responsibility to ensure the conformity of its products and services and the enhancement of customer satisfaction. 58

Clause 4: Context of the 59 Organization (3) 4.3. Determining the scope of the QMS 4.4. QMS and its Processes

Quality management system and its processes The organization shall establish, implement, maintain and continually improve a quality management system, including the processes needed and their interactions, in accordance with the requirements of this International Standard. The organization shall determine the processes needed for the quality management system and their application throughout the organization, and shall: 60

determine the inputs required and the outputs expected from these processes; determine the sequence and interaction of these processes; determine and apply the criteria and methods (including monitoring, measurements and related performance indicators) needed to ensure the effective operation and control of these processes; determine the resources needed for these processes and ensure their availability; 61

assign the responsibilities and authorities for these processes; address the risks and opportunities as determined in accordance with the requirements of 6.1; evaluate these processes and implement any changes needed to ensure that these processes achieve their intended results; improve the processes and the quality management system. 62

4.4.2. To the extent necessary, the organization shall: maintain documented information to support the operation of its processes; retain documented information to have confidence that the processes are being carried out as planned. 63

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Key concepts : Process 65 With what? (resources) Outputs? (what, to whom) What results? (monitoring, measurements, performance indicators) Inputs? (what, from whom) How done? (criteria, methods/controls documentation) With who? (responsibilities, authorities) PROCESS

Key concepts Process Approach 66 A Coherent System: Understanding requirements Intended results Consistent, predictable results Meeting requirements Customer satisfaction Activities understood and managed as interrelated processes Processes adding value Processes providing effective performance Improvements (through evaluation) of data/information PDCA (process) methodology (Interactions) ( Outputs) (Inputs) Process

Representation of the structure of this International Standard in the PDCA cycle 67 Leadership (5) Support and Operation ( 7,8) Improvement (10) Planning (6) Performance evaluation (9) Plan Do Check Act Quality Management System (4) Organization and its context (4) Customer requirements Needs and expectations of relevant interested parties (4) Customer satisfaction Products and services Results of the QMS

5. Leadership 5.1. Leadership and commitment Leadership and commitment for the quality management system Customer focus 5.2. Quality policy 5.3. Organizational roles, responsibilities and authorities 68

5. Leadership 69 5.1. Leadership and commitment 5.5.1. General Top management shall demonstrate leadership and commitment with respect to the quality management system by: taking accountability for the effectiveness of the quality management system; ensuring that the quality policy and quality objectives are established for the quality management system and are compatible with the context and strategic direction of the organization;

5. LEADERSHIP c) ensuring the integration of the quality management system requirements into the organization’s business processes; 70 promoting the use of the process approach and risk- based thinking; ensuring that the resources needed for the quality management system are available; communicating the importance of effective quality management and of conforming to the quality management system requirements;

5. LEADERSHIP 71 ensuring that the quality management system achieves its intended results; engaging, directing and supporting persons to contribute to the effectiveness of the quality management system; promoting improvement; supporting other relevant management roles to demonstrate their leadership as it applies to their areas of responsibility.

5. LEADERSHIP 5.1.2. Customer focus 72 Top management shall demonstrate leadership and commitment with respect to customer focus by ensuring that: customer and applicable statutory and regulatory requirements are determined, understood and consistently met; the risks and opportunities that can affect conformity of products and services and the ability to enhance customer satisfaction are determined and addressed; the focus on enhancing customer satisfaction is maintained.

5. LEADERSHIP 73 Policy Establishing the quality policy Top management shall establish, implement and maintain a quality policy that: is appropriate to the purpose and context of the organization and supports its strategic direction; provides a framework for setting quality objectives; includes a commitment to satisfy applicable requirements; includes a commitment to continual improvement of the quality management system.

5. LEADERSHIP 5.2.2. Communicating the quality policy 74 The quality policy shall: be available and be maintained as documented information; be communicated, understood and applied within the organization; be available to relevant interested parties, as appropriate.

5. LEADERSHIP 5.3. Organizational roles, responsibilities and authorities 75 Top management shall ensure that the responsibilities and authorities for relevant roles are assigned, communicated and understood within the organization. Top management shall assign the responsibility and authority for: ensuring that the quality management system conforms to the requirements of this International Standard; ensuring that the processes are delivering their intended outputs;

5. LEADERSHIP 76 reporting on the performance of the quality management system and on opportunities for improvement (see 10.1), in particular to top management; ensuring the promotion of customer focus throughout the organization; ensuring that the integrity of the quality management system is maintained when changes to the quality management system are planned and implemented.

Clause 6: Planning for the QMS 77 4.1 6.1 Determine risks and opportunities 9.2 6.1 Plan actions to address risks and opportunities Issues Actions to address risks and opportunities Quality objectives and planning to achieve them Planning of changes

6. PLANNING 78 Actions to address risks and opportunities When planning for the quality management system, the organization shall consider the issues referred to in 4.1 and the requirements referred to in 4.2 and determine the risks and opportunities that need to be addressed to: give assurance that the quality management system can achieve its intended result(s); enhance desirable effects; prevent, or reduce, undesired effects; achieve improvement.

6. PLANNING 6.1.2. The organization shall plan: 79 actions to address these risks and opportunities; how to: integrate and implement the actions into its quality management system processes (see 4.4 ); evaluate the effectiveness of these actions. Actions taken to address risks and opportunities shall be proportionate to the potential impact on the conformity of products and services.

One can “slice and dice” these multiple dimensions of risk 80 Portfolio Concentration Risk Transaction Risk Counterparty Risk Issuer Risk Trading Risk Gap Risk Equity Risk Interest Rate Risk Currency Risk Commodity Risk Risks Operational Risk Reputational Risk Business and strategic risks Market Risk Credit Risk “Specific Risk” General Market Risk Issue Risk

Threat map 81

Business Risk Assessment Process 82 Assessment Assessment of Controls Identify Risk Understand and analyse the business of Risk Assess business risk Assess implemented risk control Business Management Strategy Planning Implementation Monitoring Improvement Focus on strategic issues Prioritising of critical risk Improved internal control Managed Business

Risk context, assessment and treatment 83 Relevant Issues (from context) red = - ve green = +ve Risk Identification Risk Analysis Risk Evaluation Risk Treatment Residual risk Neighbourhoo d disruption in street cabling New fibre technology available Workforce retention Share holders: Stock market crash Economic – Significant effect on profit objectives and liquidity if share price collapses Impact significant but likelihood unknown (high uncertainty) Unable to qualify as likelihood unknown Subscribe to Economic indicators service for horizon scanning economic conditions and global trends Unknown pending horizon scan. Re- evaluate on report receipt. Tolerate risk . Transfer emergency funds to holding company

62 SAMPLE - LIST OF RISK ITEMS Design Engineering Risks Procurement Risks HSE Risks Project Management Risks Organizational Risks Terms & Conditions Contract Risks FEED Docs in ITB Docs are not detail and incomplete additional some procentage for Bill of Quantity calculation may required. RFQ & RFP documents are not clear such as : Scope of Supply, Data Sheet, Bill of Quantity, Specification, Test Witness, Chemical /Oil/Grease Supply, Spare Part For Commissioning & 2 Years Operations, engineering document should be supply, Fabrication Schedule, Packaging Specification, General Condition, etc are not clear. HSE Project Plan Implementation. High standard will impact to project cost and schedule Project purpose and need is not well- defined Inexperienced staff assigned Refer To Legal Analysis on Draft of Contract from Legal Department or Refer to Analysis from Contract Engineer Plot Plan, P&ID, One Line Diagram & Hazardous Area Change Critical Items and Very tight Schedule that need special attentions Risk Register and Risk Management Execution are not well done since Engineering Design Stage. Project scope, schedule, objectives, cost, and deliverables are not clearly defined or understood Losing critical staff at crucial time of the project Inaccurate assumptions on technical issues in planning stage Increase in material cost due to market forces Environmental analysis (AMDAL) incomplete Unreasonably high expectations from stakeholders Insufficient time to plan Surveys incomplete Political Situation is unstable, War, Riot, Embargo Environmental regulation or local regulation is not Clear or Changed Vendor or contractor delays Unanticipated project manager workload Changes to Capacity, Materials or Specification Economic is Unstable, Depression, Inflasion, Currency Rate is unstable, Oil Price is unstable or increase. Construction Waste Treatment Availability Estimating and/or scheduling errors Internal “red tape” causes delay getting approvals, decisions SIL, HAZID & HAZOP Study have potensial to add more materials, instrument & equipments. Disaster, Climate, High/Low Tide and Other Nature Conditions. Availability of project data and mapping at the beginning of the environmental study is insufficient Unplanned work that must be accommodated Functional units not available, overloaded Basic Engineering Design Data & Detail Engineering Design Data are wrong. Massive Development or Massive Construction in some country or Province that requires a lot of Cosntruction materials New information after Environmental Document is completed may require re- evaluation or a new document (i.e. utility relocation beyond document coverage) Lack of coordination/communication Lack of specialized staff or Skilled MP resources are limited. P&ID and Plot Plan Review Meeting are not so carefully done so it does not find a crucial problem Loading & Unloading and Transportation Plan which need special attentions New alternatives required to avoid, mitigate or minimize impact Underestimated support resources or overly optimistic delivery schedule Overlapping of one or more projects Don't Consider Operability, Maintainability & Constructability Import & Export Regulations are changed Design changes require additional Environmental analysis Inaccurate contract time estimates Approval Procedure for Engineering Products is very long Procurement Planning & Control are wrong Unanticipated Noise, Air Quality and Waste impacts Unresolved project conflicts not escalated in a timely manner Project causes an unanticipated barrier to wildlife Unanticipated escalation in right of way values or construction cost

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The FMEA Form Identify failure modes and their effects A Closer Look 88 Identify causes of the failure modes and controls Prioritize Determine and assess actions

6. PLANNING 89 Quality objectives and planning to achieve them The organization shall establish quality objectives at relevant functions, levels and processes needed for the quality management system. The quality objectives shall: be consistent with the quality policy; be measurable; take into account applicable requirements;

6. PLANNING 90 be relevant to conformity of products and services and to enhancement of customer satisfaction; be monitored; be communicated; be updated as appropriate. The organization shall maintain documented information on the quality objectives.

6. PLANNING 91 6.2.2. When planning how to achieve its quality objectives, the organization shall determine: what will be done; what resources will be required; who will be responsible; when it will be completed; how the results will be evaluated.

Institusional objectives progressing Current Situation Objective and Effort of the whole institution 92 Future Situation Risk Analysis Vision Mission Performance indicators Risk A Objectives A Risk B Objectives B Risk C Objectives C

6. PLANNING 93 6.3. Planning of changes When the organization determines the need for changes to the quality management system, the changes shall be carried out in a planned manner (see 4.4). The organization shall consider: the purpose of the changes and their potential consequences; the integrity of the quality management system; he availability of resources; the allocation or reallocation of responsibilities and authorities.

Planning/implementing QMS changes (6.3), Controlling operational changes, planned and unintentional (8.1) Addressing unplanned changes affecting products & services (8.5.6) See also 7.1.6 Organizational knowledge - for addressing changing needs and trends, with respect to knowledge 6.3. ‘Planning of Changes’ 94

7.1 – Resources Determine and provide the necessary resources including people, infrastructure, operational processes, and knowledge 7.2 – Competence Identify and maintain competence 7.3 – Awareness Make objectives known, and ensure awareness of QMS 7.4 – Communication What, when, how, who, and to whom 7.5 – Documented information Reflects variety of sources and need to back up information Clause 7: Support 95

Support Resources General The organization shall determine and provide the resources needed for the establishment, implementation, maintenance and continual improvement of the quality management system. The organization shall consider: the capabilities of, and constraints on, existing internal resources; what needs to be obtained from external providers. 96

7. SUPPORT 97 P eople The organization shall determine and provide the persons necessary for the effective implementation of its quality management system and for the operation and control of its processes. Infrastructure The organization shall determine, provide and maintain the infrastructure necessary for the operation of its processes and to achieve conformity of products and services.

7. SUPPORT 7.1.4. Environment for the operation of processes The organization shall determine, provide and maintain the environment necessary for the operation of its processes and to achieve conformity of products and services. 98

7. SUPPORT Monitoring and measuring resources General The organization shall determine and provide the resources needed to ensure valid and reliable results when monitoring or measuring is used to verify the conformity of products and services to requirements. The organization shall ensure that the resources provided: a) are suitable for the specific type of monitoring and measurement activities being undertaken; 99

7. SUPPORT b) are maintained to ensure their continuing fitness for their purpose. The organization shall retain appropriate documented information as evidence of fitness for purpose of the monitoring and measurement resources. 100

7. SUPPORT 101 7.1.5.2. Measurement traceability When measurement traceability is a requirement, or is considered by the organization to be an essential part of providing confidence in the validity of measurement results, measuring equipment shall be: a) calibrated or verified, or both, at specified intervals, or prior to use, against measurement standards traceable to international or national measurement standards; when no such standards exist, the basis used for calibration or verification shall be retained as documented information;

7. SUPPORT 102 identified in order to determine their status; safeguarded from adjustments, damage or deterioration that would invalidate the calibration status and subsequent measurement results. The organization shall determine if the validity of previous measurement results has been adversely affected when measuring equipment is found to be unfit for its intended purpose, and shall take appropriate action as necessary. •

7. SUPPORT 103 7.1.6. Organizational knowledge The organization shall determine the knowledge necessary for the operation of its processes and to achieve conformity of products and services. This knowledge shall be maintained and be made available to the extent necessary. When addressing changing needs and trends, the organization shall consider its current knowledge and determine how to acquire or access any necessary additional knowledge and required updates.

7. SUPPORT 104 7.2. Competence The organization shall: determine the necessary competence of person(s) doing work under its control that affects the performance and effectiveness of the quality management system; ensure that these persons are competent on the basis of appropriate education, training, or experience; where applicable, take actions to acquire the necessary competence, and evaluate the effectiveness of the actions taken; retain appropriate documented information as evidence of competence.

7. SUPPORT 105 7.3. Awareness The organization shall ensure that persons doing work under the organization’s control are aware of: the quality policy; relevant quality objectives; their contribution to the effectiveness of the quality management system, including the benefits of improved performance; the implications of not conforming with the quality management system requirements.

7. SUPPORT 106 7.4. Communication The organization shall determine the internal and external communications relevant to the quality management system, including: on what it will communicate; when to communicate; with whom to communicate; how to communicate; who communicates.

7. SUPPORT 107 Documented information General The organization’s quality management system shall include: documented information required by this International Standard; documented information determined by the organization as being necessary for the effectiveness of the quality management system.

7. SUPPORT 7.5.2. Creating and updating 108 When creating and updating documented information, the organization shall ensure appropriate: identification and description (e.g. a title, date, author, or reference number); format (e.g. language, software version, graphics) and media (e.g. paper, electronic); review and approval for suitability and adequacy.

7. SUPPORT 109 Control of documented information Documented information required by the quality management system and by this International Standard shall be controlled to ensure: it is available and suitable for use, where and when it is needed; it is adequately protected (e.g. from loss of confidentiality, improper use, or loss of integrity).

7. SUPPORT 110 7.5.3.2 . For the control of documented information, the organization shall address the following activities, as applicable: distribution, access, retrieval and use; storage and preservation, including preservation of legibility; control of changes (e.g. version control); retention and disposition.

7. SUPPORT 111 Documented information of external origin determined by the organization to be necessary for the planning and operation of the quality management system shall be identified as appropriate, and be controlled. Documented information retained as evidence of conformity shall be protected from unintended alterations.

Clause 8: Operation 112 Operational planning and control Requirements for products and services Design and development of product‘s’ and services Control of externally provided products and services Production and service provision, including release Control of nonconforming process…

8. Operation 113 8.1. Operational planning and control The organization shall plan, implement and control the processes (see 4.4) needed to meet the requirements for the provision of products and services, and to implement the actions determined in Clause 6, by: determining the requirements for the products and services; establishing criteria for: the processes; the acceptance of products and services;

8. OPERATION 114 determining the resources needed to achieve conformity to the product and service requirements; implementing control of the processes in accordance with the criteria; determining, maintaining and retaining documented information to the extent necessary: to have confidence that the processes have been carried out as planned; to demonstrate the conformity of products and services to their requirements. The output of this planning shall be suitable for the organization’s operations.

8. OPERATION The organization shall control planned changes and review the consequences of unintended changes, taking action to mitigate any adverse effects, as necessary. The organization shall ensure that outsourced processes are controlled (see 8.4). 115

8. OPERATION 8.2. Requirements for products and services 116 8.2.1. Customer communication Communication with customers shall include: providing information relating to products and services; handling enquiries, contracts or orders, including changes; obtaining customer feedback relating to products and services, including customer complaints; handling or controlling customer property; establishing specific requirements for contingency actions, when relevant.

8. OPERATION 117 8.2.2. Determining the requirements for products and services When determining the requirements for the products and services to be offered to customers, the organization shall ensure that: the requirements for the products and services are defined, including: any applicable statutory and regulatory requirements; those considered necessary by the organization; the organization can meet the claims for the products and services it offers.

8. OPERATION 118 Review of the requirements for products and services The organization shall ensure that it has the ability to meet the requirements for products and services to be offered to customers. The organization shall conduct a review before committing to supply products and services to a customer, to include: a) requirements specified by the customer, including the requirements for delivery and post- delivery activities;

8. OPERATION requirements not stated by the customer, but necessary for the specified or intended use, when known; requirements specified by the organization; statutory and regulatory requirements applicable to the products and services; contract or order requirements differing from those previously expressed. 119

8. OPERATION The organization shall ensure that contract or order requirements differing from those previously defined are resolved. The customer’s requirements shall be confirmed by the organization before acceptance, when the customer does not provide a documented statement of their requirements. 120

8. OPERATION 121 8.2.3.2. The organization shall retain documented information, as applicable: on the results of the review; on any new requirements for the products and services.

8. OPERATION 122 8.2.4. Changes to requirements for products and services The organization shall ensure that relevant documented information is amended, and that relevant persons are made aware of the changed requirements, when the requirements for products and services are changed.

8. OPERATION 123 Design and development of products and services General The organization shall establish, implement and maintain a design and development process that is appropriate to ensure the subsequent provision of products and services.

8. OPERATION 124 8.3.2. Design and development planning In determining the stages and controls for design and development, the organization shall consider: the nature, duration and complexity of the design and development activities; the required process stages, including applicable design and development reviews; the required design and development verification and validation activities; the responsibilities and authorities involved in the design and development process;

8. OPERATION 125 the internal and external resource needs for the design and development of products and services; the need to control interfaces between persons involved in the design and development process; the need for involvement of customers and users in the design and development process; the requirements for subsequent provision of products and services;

8. OPERATION 126 the level of control expected for the design and development process by customers and other relevant interested parties; the documented information needed to demonstrate that design and development requirements have been met.

8. OPERATION 127 8.3.3. Design and development inputs The organization shall determine the requirements essential for the specific types of products and services to be designed and developed. The organization shall consider: functional and performance requirements; information derived from previous similar design and development activities; statutory and regulatory requirements; standards or codes of practice that the organization has committed to implement; potential consequences of failure due to the nature of the products and services.

8. OPERATION Inputs shall be adequate for design and development purposes, complete and unambiguous. Conflicting design and development inputs shall be resolved. The organization shall retain documented information on design and development inputs. 128

8. OPERATION 8.3.4. Design and development controls The organization shall apply controls to the design and development process to ensure that: the results to be achieved are defined; reviews are conducted to evaluate the ability of the results of design and development to meet requirements; verification activities are conducted to ensure that the design and development outputs meet the input requirements; 129

8. OPERATION 130 validation activities are conducted to ensure that the resulting products and services meet the requirements for the specified application or intended use; any necessary actions are taken on problems determined during the reviews, or verification and validation activities; documented information of these activities is retained.

8. OPERATION 131 8.3.5. Design and development outputs The organization shall ensure that design and development outputs: meet the input requirements; are adequate for the subsequent processes for the provision of products and services; include or reference monitoring and measuring requirements, as appropriate, and acceptance criteria; specify the characteristics of the products and services that are essential for their intended purpose and their safe and proper provision. The organization shall retain documented information on design and development outputs.

8. OPERATION 132 8.3.6. Design and development changes The organization shall identify, review and control changes made during, or subsequent to, the design and development of products and services, to the extent necessary to ensure that there is no adverse impact on conformity to requirements. The organization shall retain documented information on: design and development changes; the results of reviews; the authorization of the changes; the actions taken to prevent adverse impacts.

8. OPERATION 133 8.4. Control of externally provided processes, products and services 8.4.1. General The organization shall ensure that externally provided processes, products and services conform to requirements. The organization shall determine the controls to be applied to externally provided processes, products and services when: a) products and services from external providers are intended for incorporation into the organization’s own products and services;

8. OPERATION 134 products and services are provided directly to the customer(s) by external providers on behalf of the organization; a process, or part of a process, is provided by an external provider as a result of a decision by the organization.

8. OPERATION 135 The organization shall determine and apply criteria for the evaluation, selection, monitoring of performance, and re- evaluation of external providers, based on their ability to provide processes or products and services in accordance with requirements. The organization shall retain documented information of these activities and any necessary actions arising from the evaluations.

8. OPERATION 8.4.2. Type and extent of control The organization shall ensure that externally provided processes, products and services do not adversely affect the organization’s ability to consistently deliver conforming products and services to its customers. 136 The organization shall: ensure that externally provided processes remain within the control of its quality management system; define both the controls that it intends to apply to an external provider and those it intends to apply to the resulting output;

OPERATION take into consideration: the potential impact of the externally provided processes, products and services on the organization’s ability to consistently meet customer and applicable statutory and regulatory requirements; the effectiveness of the controls applied by the external provider; determine the verification, or other activities, necessary to ensure that the externally provided processes, products and services meet requirements. 137

8. OPERATION 138 8.4.3. Information for external providers The organization shall ensure the adequacy of requirements prior to their communication to the external provider. The organization shall communicate to external providers its requirements for: the processes, products and services to be provided; the approval of: products and services; methods, processes and equipment; the release of products and services;

8. OPERATION 139 competence, including any required qualification of persons; the external providers’ interactions with the organization; control and monitoring of the external providers’ performance to be applied by the organization; verification or validation activities that the organization, or its customer, intends to perform at the external providers’ premises.

121 8. OPERATION 8.5. Production and service provision 8.5.1. Control of production and service provision The organization shall implement production and service provision under controlled conditions. Controlled conditions shall include, as applicable: the availability of documented information that defines: the characteristics of the products to be produced, the services to be provided, or the activities to be performed; the results to be achieved;

8. OPERATION 141 the availability and use of suitable monitoring and measuring resources; the implementation of monitoring and measurement activities at appropriate stages to verify that criteria for control of processes or outputs, and acceptance criteria for products and services, have been met; the use of suitable infrastructure and environment for the operation of processes; the appointment of competent persons, including any required qualification;

8. OPERATION 142 the validation, and periodic revalidation, of the ability to achieve planned results of the processes for production and service provision, where the resulting output cannot be verified by subsequent monitoring or measurement; the implementation of actions to prevent human error; the implementation of release, delivery and post- delivery activities.

8. OPERATION 143 8.5.2. Identification and traceability The organization shall use suitable means to identify outputs when it is necessary to ensure the conformity of products and services. The organization shall identify the status of outputs with respect to monitoring and measurement requirements throughout production and service provision. The organization shall control the unique identification of the outputs when traceability is a requirement, and shall retain the documented information necessary to enable traceability.

8. OPERATION 144 8.5.3. Property belonging to customers or external providers The organization shall exercise care with property belonging to customers or external providers while it is under the organization’s control or being used by the organization. The organization shall identify, verify, protect and safeguard customers’ or external providers’ property provided for use or incorporation into the products and services. When the property of a customer or external provider is lost, damaged or otherwise found to be unsuitable for use, the organization shall report this to the customer or external provider and retain documented information on what has occurred.

8. OPERATION 145 8.5.4. Preservation The organization shall preserve the outputs during production and service provision, to the extent necessary to ensure conformity to requirements.

8. OPERATION 146 8.5.5. Post- delivery activities The organization shall meet requirements for post- delivery activities associated with the products and services.

8. OPERATION 147 In determining the extent of post- delivery activities that are required, the organization shall consider: statutory and regulatory requirements; the potential undesired consequences associated with its products and services; the nature, use and intended lifetime of its products and services; customer requirements; customer feedback.

8. OPERATION 148 8.5.6. Control of changes The organization shall review and control changes for production or service provision, to the extent necessary to ensure continuing conformity with requirements. The organization shall retain documented information describing the results of the review of changes, the person(s) authorizing the change, and any necessary actions arising from the review.

8. OPERATION 149 8.6. Release of products and services The organization shall implement planned arrangements, at appropriate stages, to verify that the product and service requirements have been met. The release of products and services to the customer shall not proceed until the planned arrangements have been satisfactorily completed, unless otherwise approved by a relevant authority and, as applicable, by the customer.

8. OPERATION 150 The organization shall retain documented information on the release of products and services. The documented information shall include: evidence of conformity with the acceptance criteria; traceability to the person(s) authorizing the release.

8. OPERATION 151 Control of nonconforming outputs The organization shall ensure that outputs that do not conform to their requirements are identified and controlled to prevent their unintended use or delivery. The organization shall take appropriate action based on the nature of the nonconformity and its effect on the conformity of products and services. This shall also apply to nonconforming products and services detected after delivery of products, during or after the provision of services.

8. OPERATION 152 The organization shall deal with nonconforming outputs in one or more of the following ways: correction; segregation, containment, return or suspension of provision of products and services; informing the customer; obtaining authorization for acceptance under concession. Conformity to the requirements shall be verified when nonconforming outputs are corrected.

8. OPERATION 153 8.7.2 . The organization shall retain documented information that: describes the nonconformity; describes the actions taken; describes any concessions obtained; identifies the authority deciding the action in respect of the nonconformity.

Clause 9 – Performance evaluation 154 9.1 – Monitoring, measurement, analysis and evaluation What needs to be monitored and measured, how and when 9.2 – Internal audit To establish whether the QMS conforms to requirements and is effectively implemented and maintained 9.3 – Management review Top management must regularly review the QMS

Clause 9 – Performance 155 evaluation 9.1. Monitoring, measurement, analysis and evaluation 9.1.1 9.1.2 9.1.3 (General) (Customer satisfaction) (Analysis and evaluation) What needs to be monitored and measured, how and when

9. PERFORMANCE EVALUATION 156 Performance evaluation Monitoring, measurement, analysis and evaluation General The organization shall determine: what needs to be monitored and measured; the methods for monitoring, measurement, analysis and evaluation needed to ensure valid results; when the monitoring and measuring shall be performed;

9. PERFORMANCE EVALUATION 157 d) when the results from monitoring and measurement shall be analysed and evaluated. The organization shall evaluate the performance and the effectiveness of the quality management system. The organization shall retain appropriate documented information as evidence of the results.

9. PERFORMANCE EVALUATION 9.1.2. Customer satisfaction The organization shall monitor customers’ perceptions of the degree to which their needs and expectations have been fulfilled. The organization shall determine the methods for obtaining, monitoring and reviewing this information. 158

9.1.2. Customer Satisfaction 159 Loyalty factors UNANTICIPATED DESIRED EXPECTED BASIC Purchasing factors

9. PERFORMANCE EVALUATION 160 9.1.3. Analysis and evaluation The organization shall analyse and evaluate appropriate data and information arising from monitoring and measurement. The results of analysis shall be used to evaluate: conformity of products and services; the degree of customer satisfaction; the performance and effectiveness of the quality management system; if planning has been implemented effectively;

9. PERFORMANCE EVALUATION 161 the effectiveness of actions taken to address risks and opportunities; the performance of external providers; the need for improvements to the quality management system.

144 Clause 9 – Performance evaluation 9.2. Internal Audit To establish whether the QMS conforms to requirements and is effectively implemented and maintained At planned intervals (status and importance) Ensure system conforms to planned arrangement s Ensure system conforms to ISO 9001 Effectively implement ed and maintained Follow- up actions Audit criteria, scope, frequency, methods defined in documented information

9. PERFORMANCE EVALUATION 9.2. Internal audit 163 9.2.1. The organization shall conduct internal audits at planned intervals to provide information on whether the quality management system: conforms to: the organization’s own requirements for its quality management system; the requirements of this International Standard; is effectively implemented and maintained.

9. PERFORMANCE EVALUATION 164 9.2.2. The organization shall: plan, establish, implement and maintain an audit programme(s) including the frequency, methods, responsibilities, planning requirements and reporting, which shall take into consideration the importance of the processes concerned, changes affecting the organization, and the results of previous audits; define the audit criteria and scope for each audit;

9. PERFORMANCE EVALUATION 165 select auditors and conduct audits to ensure objectivity and the impartiality of the audit process; ensure that the results of the audits are reported to relevant management; take appropriate correction and corrective actions without undue delay; retain documented information as evidence of the implementation of the audit programme and the audit results.

9. PERFORMANCE EVALUATION 166 Management review General Top management shall review the organization’s quality management system, at planned intervals, to ensure its continuing suitability, adequacy, effectiveness and alignment with the strategic direction of the organization.

9. PERFORMANCE EVALUATION 9.3.2. Management review inputs 167 The management review shall be planned and carried out taking into consideration: the status of actions from previous management reviews; changes in external and internal issues that are relevant to the quality management system; information on the performance and effectiveness of the quality management system, including trends in: customer satisfaction and feedback from relevant interested parties;

9. PERFORMANCE EVALUATION 168 the extent to which quality objectives have been met; process performance and conformity of products and services; nonconformities and corrective actions; monitoring and measurement results; audit results; the performance of external providers; the adequacy of resources; the effectiveness of actions taken to address risks and opportunities (see 6.1); opportunities for improvement.

9. PERFORMANCE EVALUATION 169 9.3.3. Management review outputs The outputs of the management review shall include decisions and actions related to: opportunities for improvement; any need for changes to the quality management system; resource needs. The organization shall retain documented information as evidence of the results of management reviews.

Previous actions/ status External/ internal issues N/C’s, corrective actions Monitoring/ Measurement Audit results Customer satisfaction External providers Adequacy of resources CONSIDER: REVIEW Process performance Risks and opportunities Continual improvement (C.I) Opportunities (C.I) Changes to QMS Resource needs Doc. Information WHAT NEEDS TO CHANGE? ! ! 9.3. Management Review 170

Clause 10 : Improvement 171 Improvement Nonconformity and corrective action Continual improvement

10. IMPROVEMENT 10. Improvement 172 10.1. General The organization shall determine and select opportunities for improvement and implement any necessary actions to meet customer requirements and enhance customer satisfaction. These shall include: improving products and services to meet requirements as well as to address future needs and expectations; correcting, preventing or reducing undesired effects; improving the performance and effectiveness of the quality management system.

What to evaluate ? Action Corrective Correction Improvement Policy Critical Success Factor Measurement Program Data collected Responsibility Frequency Method How to evaluate ? Analyze

10. IMPROVEMENT 174 10.2. Nonconformity and corrective action When a nonconformity occurs, including any arising from complaints, the organization shall: react to the nonconformity and, as applicable: take action to control and correct it; deal with the consequences; evaluate the need for action to eliminate the cause(s) of the nonconformity, in order that it does not recur or occur elsewhere, by: reviewing and analysing the nonconformity; determining the causes of the nonconformity; determining if similar nonconformities exist, or could potentially occur;

10. IMPROVEMENT 175 implement any action needed; review the effectiveness of any corrective action taken; update risks and opportunities determined during planning, if necessary; make changes to the quality management system, if necessary. Corrective actions shall be appropriate to the effects of the nonconformities encountered.

10. IMPROVEMENT 176 10.2.2. The organization shall retain documented information as evidence of: the nature of the nonconformities and any subsequent actions taken; the results of any corrective action.

10. IMPROVEMENT 10.3. Continual improvement The organization shall continually improve the suitability, adequacy and effectiveness of the quality management system. The organization shall consider the results of analysis and evaluation, and the outputs from management review, to determine if there are needs or opportunities that shall be addressed as part of continual improvement. 177

QUALITY PROBLEM Operational Cost Customer satisfaction Result Non conformity Performance Health & Safety CORRECTIVE ACTION Coordination between function Caused identification Analysis & corrective action plan Follow up Implementation monitoring, efficiency and evaluation on its effectiveness POTENTIAL PROBLEMS CONTINUAL IMPROVEMENT PREVENTIVE ACTIONS Caused identification Analysis & preventive action plan Implementation Implementation monitoring, efficiency and evaluation on its effectiveness (Management Review) Continual improvement

Review and Final Questions
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