kiln burning and kiln burner system for clinker

Kiln

1. Burning Equipment of Cement Plant

2. Scope of supply ROTARY KILN FIRING EQUIPMENT 1 + 1 Novaflam burner for heavy oil firing 1 MY skid heavy oil regulating valve train 1 Primary air fan 1 Stand- by air fan (supply by SINOMA) 1 Emergency cooling air fan specification 1 Gas electric igniter

3. PRECALCINER FIRING EQUIPMENT 4 + 2 Calciner burners for oil firing 1 MY skid heavy oil valve train for flow regulation and measuring 4 skid heavy oil valve train

4. FUEL OIL HEATING SYSTEM 1 loop low pressure regulating set for oil 2 Duplex pumps of oil high pressure pump 2 Heaters for heavy oil 4 Electrical heaters for heavy oil Thermal oil storage : tank & 2 filling pumps Thermal oil circulation : 2 circulating pumps, 1 Expansion tank 2 Thermal oil boiler with control cabinet

5. PUMPING ROOM (storage area) 2 circulating pumps for heavy oil low pressure loop 2 transfer pumps for power plant 2 + 1 booster pumps for diesel oil low pressure loop

6. 36 MW HOT GAS GENERATOR 1 Hot gas generator Diesel oil / HFO firing 1 ZV2 skid fuel oil valve train for flow regulation and measuring 1 ZV2 oil gun with tips 2 HP pumps 1 electrical heater for heavy fuel oil 1 control cabinet

7. NOVAFLAM KILN BURNER

8. Air circuits burner kiln

9. Air circuits and supply oil - TO BE COMPLETED DURING COMMISSIONING - CENTRAL AIR PRIMARY AIR COOLING AIR OUTLET PRIMARY OIL SECONDARY OIL

10. Burner tip - TO BE COMPLETED D URING COMMISSIONING - Primary air Central air Width air

11. Tip Novaflam Gun heavy oil Central air Primary air channel Igniter gas

12. Connecting heavy oil and gas burner Supply primary air Igniter gas Supply gas igniter Supply air igniter Supply primary heavy oil Supply secondary heavy oil Cooling air jacket gun oil

13. Gun MY burner for kiln & calciner Circuit Primary Circuit Secondary Tip pulverizing Jacket tube gun

14. Gun MY for burner Circuit Primary Circuit Secondary Spray plate Atomizer 1 Atomizer 2 Cap Jacket tube

15. Set MY atomiser Flow oil Pressure oil Number set

16. Atomizer MY Ring inlet primary flow heavy oil Inlet secondary flow heavy oil Atomizer : 1 Atomizer : 2

17. Set atomizer MY Spray plate Spray plate Atomizer : 2 Atomizer : 1 Outlet heavy oil

18. Igniter gas Ionisation electrode Ignition electrode Tip igniter Injector gas Flame gas igniter

19. Igniter gas Electrode detection of flame Electrode ignition Detector flame Level detection flame Light control Light flame OK Light red transformer in progress Transformer ignition

20. Train valve igniter gas Filter gas Pressure adjustment gas Solenoide valve gas 1 Solenoide valve gas 2 Pressure gauje Manual valve gas igniter

21. Igniter gas Transformer Detector flame Electrode ignition Electrode detection of flame Supply gas Connector electric Injector gas Supply air Adjustment : 3 ~ 4 mm

22. Cabinet igniter gas Button stop igniter Button start igniter Ligth authorized start Ligth ignitor fault Button fault acknowledg

23. Flame shape adjustment Indication position tip Flame shape Boolt of block

24. Ajustment flame burner kiln

25. MY valve train burner kiln Flow meter oil Circuit Secondary Circuit Primary Safety valves Regulation valve Inlet oil Return oil Manual valve adjust secondary Filter oil air compressed Purging valves

26. valves train MY burner kiln Flow meter oil Circuit Primary Circuit Secondary Circuit air purging Safety valves Regulation valve Manual valve Adjust secondary Inlet oil Return oil Filter oil

27. MY in circulating burner to stop Manual valve circulating open Manual valve close Safety valves open

28. MY burner to stop Circuit Primary Circuit Secondary air compressed Return heavy oil Inlet heavy oil Safety valves close

29. valve train MY in operating Flow meter oil Circuit Primary Circuit Secondary Circuit air purging Safety valves open Regulation valve Manual valve adjust secondary Circulating valve close

30. MY burner operating in manual Flow meter oil Circuit Primary Circuit Secondary Safety valves open Manual valve adjust primary Manual valve adjust secondary Inlet oil Return oil Manual valve close

31. MY in purging burner to stop Primary in purging Secondary in purging Supply air purging Safety valves close Valves purging open

32. Primary & cooling air fans kiln Emergency air fan Primary air fan Automatic valve emergency circuit air Automatic valve primary circuit air Primary Stand- by air fan

33. Primary air line : normal operation Valve close Automatic valve open Primary air fan run Emergency air fan stop Manual valve axial Manual valve radial Central air

34. Cooling air line : cooling operation Primary air fan stop Emergency air fan run Automatic valve close Valve open

35. Calciner equipment 4 + 2 Calciner burners for heavy oil 1 MY heavy oil valve train 4 skid heavy oil valve train

36. Burner calciner Circuit Central air Manuel valve primary air Gun oil Circuit Primary air Manuel valve central air

37. MY valve train burner calciner

38. Primary air fan burner calciner

39. valve train MY Calciner

40. Skid valve train MY Calciner Purging valve Safety valves Primary oil Secondary oil Secondary adjusting valve

41. FUEL OIL LINE

42. Circulating pumps heavy oil Booster pump heavy oil From HFO thank To boiler house end loop

43. End loop heavy oil regulation set Automatic valve Pressure transmitter By- pass regulation manual Supply oil from pump Return oil tank Pressure gauge

44. Regulation circulating loop heavy oil Return oil to tank Pressure loop oil Automatic regulation valve By- pass valve close Supply oil Pressure transmetter

45. Regulation by manual valve Return oil to tank Pressure loop oil regulation off order Adjustment pressure with by- pass manual valve Manual valve close

46. Duplex HP pump oil : 40bar Valve regulation pressure Pump HP heavy oil Pump stand by Pressure transmetter Return oil to intlet Supply oil from tank

47. HP pump regulation automatic Valve regulation pressure Manual valve regulation pressure Valve open Outlet oil to heater Supply oil return oil to intlet HP Pump runing

48. HP pump regulation manual Valve regulation pressure Manual valve regulation pressure Valve close Outlet oil to burner Valve open Supply oil return oil to intlet HP Pump runing

49. Thermal oil line

50. Heating set : thermal oil line Automatic valve regulation temperature oil Outlet thermal oil Valve by pass close Inlet thermal oil Heater heavy oil Outlet heavy oil Intlet Heavy oil

51. Heating set : thermal oil line Automatic valve regulation temperature oil Outlet thermal oil Intlet heavy oil from HP pump Heater heavy oil 1 Outlet heavy oil Heater heavy oil 2 Intlet thermal oil

52. Supply diesel for boilers Duplex diesel booster pump By- pass closed Pressure adjusting valve

53. Boiler thermal oil Cabinet boiler Flow control safety Burner Outlet thermal oil Inlet thermal oil HP pump

54. Boiler control panel Pressure gauje outlet Pressure gauje inlet Control flow thermal oil 2 Control flow thermal oil 1 Adjust value thermal oil cold > 0.07 bar Adjust value thermal oil hot > 0.27 bar Control flow thermal oil 3

55. Boiler electric panel Controler temperature thermal oil Light safety fault boiler Light operating boiler Selector diesel or heavy oil

56. Thermal oil circulation pump Valve purging Pump circulating 1 Filter thermal oil Pump circulating 2 Drain valve filter

57. Thermal oil : tank expension vessel Pressure gauge Level tank very high Safety pressure high Safety pressure low Level tank low Level tank very low Level thermal oil Level tank high

58. Filling pump thermal oil Valve outlet tank Valve filling plant Filter Pump filling Valve inlet tank

59. Tank supply thermal oil Level tank high Level tank low Level thermal oil in tank

60. Supply thermal oil in starting Manual valve by pass open Kiln supply Heater supply Tank supply Tracing supply Purge oil Temperature gauje Pressure gauje

61. Supply thermal oil in operating supply thermal oil from boiler Manual valve by pass close Kiln return Return thermal oil to pump Heater return Tank return Tracing return

62. START BURNER KILN

63. Adjustment pressure air for ignition burner kiln Pressure gauge primary 70 mbar Pressure gauge Central 50 mbar Flamme Width mm

64. Adjustment valves air before ignition burner kiln Manual valve central 50 mbar Manual valve primary 70 mbar Cooling air oil gun 50% Air Ignitor gas adjusting during commissioning

65. Heavy oil flow > 500 kg/hour Kiln is cold

66. Adjustment pressure air for burner in product Pressure gauge Primary >160 mbar Flamme Width + 15 mm Pressure gauge Central >100 mbar Central position 10 mm

67. Adjustment valves air burner kiln in product Manual valve Central 100% open Manual valve Primary 100% open Cooling air oil gun 100% open

68. Heavy oil flow > 8500kg/hour Kiln is hot Kiln in product Secondary air is > 1000 °C

69. The End thank you for attention, please ask your question?