Kirloskar Authorised Dealer in Mumbai ..

Looking for a authorised Kirloskar delaer in Mumbai? We've got you covered. VEMC is the authorised channel partners with Kirloskar Brothers since 1950s. Learn more about us by clicking here.

1. Introduction to VEMC Channel Partner with Kirloskar Brothers Limited Our evolution can be traced back to the year 1948. From modest water pump supplier to an electro-mechanical solution provider, this monumental transformation has made VEMC pioneer in the field of electromechanical engineering products, allied equipment & services. VEMC in today’s time, provides complete fluid and energy management solutions for a wide array of projects into Water Supply, Power Plants, Irrigation, Oil & Gas, Industries, Building & Construction etc Our level of expertise has evolved from supply of water utility pumps toward handling turnkey projects (installing electromechanical systems), rendering allied service like Project energy audits, Corrocoat, etc. VIJAY ENGINEERING AND MACHINERY COMPANY

2. Message From The MD I take this opportunity to thank our valued customer whose faith in our organization has inspired us to extend best of our products and services. We as an organization believe in creating value through our electromechanical solutions for our customer but at the same time we want our employees to feel happy & motivated while working as they are the face of an organization. Over the run of 68 years VEMC has surpassed many milestones of success and I believe we will continue to do so with the same enthusiasm and exceed the customer expectations. We know that change is the only constant thing and we have adopted best business practices which are more customer centric. I thank all those who have been the inseparable part of this journey and welcome to those who will be in near future. Shashank Shah - MD VIJAY ENGINEERING AND MACHINERY COMPANY

3. Our Vision VEMC aspires and strives to be the most reliable and endearing electromechanical solution provider. Our Mission To evolve into professional organization through a systematic & phase wise growth approach that will act as a foundation of happiness for employees, customers, stakeholders and the society at large. The bi-product of this activity shall be wealth creation. About The Company VIJAY ENGINEERING AND MACHINERY COMPANY

4. Ethics & Integrity Customer Centric Approach Resilience Equal Opportunity Teamwork Our Values VIJAY ENGINEERING AND MACHINERY COMPANY

5. ‹#› COMPANY TIMELINE Our Journey VEMC’s first Defense & Railway Projects 1970 GO 1950 1990 2010-2012 2015 Privatization Industrial Sector Engineering & Machinery Electro mechanical Solutions Turnkey & Electricity Board Projects Rotating Hydraulic Equipment Projects Set up of Manufacturing Unit 2018 2020 1948 Our Inception

6. Building & Construction: Fire Fighting Water Transfer Pressure Boosting HYPN, HVAC Dewatering Manufacturing Industry: Fire Fighting Utility Water Transfer Domestic Water Transfer Port & Defence: Fire Fighting Dry Dock/Dewatering Domestic Water Transfer Sectors We Cater To Cement & Industry: Fire Fighting Dewatering Utility Water Transfer Oil & Gas: Fire Fighting Oil Transfer Thermic Fluid Pharma & Chemical: Chemical Transfer Pump Slurry Transfer Pump Thermic Fluid Steel: Fire Fighting Cooling Liquid Transfer Utility Water Transfer Rolling Mills Solvent Extraction Cold Storage & Process Refrigerant Transfer Utility Water Transfer Chillers Mining: Fire Fighting Dewatering VIJAY ENGINEERING AND MACHINERY COMPANY

7. Product Based Services Pre-tendering Services Competitive Techno Commercial Products Warranty Period Maintenance: All support given under the warranty period of the product On call Service: Factory trained technicians and service engineer available on call round the clock Overhauling : Refurbishing of old pumps AMC : Regular health check up of all pumps after the warranty period Spares and Consumables : Recommended spares available at all time VEMCs core straight comes from the company’s strong foothold in the product business, wherein VEMC supplies pumps and allied equipment to the varied base of clients. VIJAY ENGINEERING AND MACHINERY COMPANY

8. Product Portfolio Industrial & Domestic Pumps Valves Anti Corrosion Products Submersible Pumps Diesel Engines AC Motors Rerolling Duty Motors Pump Spares HYPN Systems VIJAY ENGINEERING AND MACHINERY COMPANY

9. End Suction Pumps Application: Air conditioning Fire fighting Booster services Water supply Sprinkler system Handling clear and turbid water up to 3000 ppm Features: Back Pull out type design Gland packed / Mechanical seal 50 Hz / 60 Hz availability Hydraulically & Dynamically balanced pump Simple Back pull out, cantilever over hanging type design suitable for water transfer application. Best Pumps for water transfer application in the segment. VIJAY ENGINEERING AND MACHINERY COMPANY

10. Conforming to DIN 24255 Delivery size up to 150 mm  Capacity up to 550 m³ /hr  Head up to 100 m  Temperature (-) 10 °C to 100 °C Gland packed / Mechanical seal 50HZ / 60 HZ availability  DB Pump Confirming to DIN 24256 and ISO 2858 Delivery size up to 125 mm  Capacity up to 660 m3 /hr  Head up to 100 m Temperature up to (-) 10°C to 140°C Gland Packed / Mechanical Seal 50HZ / 60 HZ availability CE Pump Conforming to DIN 24256, ISO 2858 Delivery size up to 200 mm Capacity up to 750 m³ /hr Head up to 150 m Temperature (-) 30 °C to 90 °C Gland Packed / Mechanical Seal 50 Hz / 60 Hz availability CPHM Pump End Suction Pumps VIJAY ENGINEERING AND MACHINERY COMPANY

11. Split Casing Pumps Application: Water Supply Irrigation Air-conditioning Power plants Paper, Sugar, Textile mills Fire fighting Fire protection systems and mining Petroleum refineries Features: Long life Less down time Gland packed / Mechanical seal 50HZ / 60 HZ availability Hydraulically & Dynamically balanced pump All pumps are selected at max 1500 RPM except i-HT which is given at 2900 RPM Simple between the bearing, split case type design, very good for high flow, low head application, can be offered in single stage or double stage arrangement. VIJAY ENGINEERING AND MACHINERY COMPANY

12. Delivery size up to 1100 mm Capacity up to 20,000 m³ /hr Head up to 160 m Temperature (-) 10 °C to 90 °C Gland packed / Mechanical seal 50HZ / 60 HZ availability Delivery size up to 350 mm Capacity up to 4500 m3 /hr Head up to 330 m Temperature (-) 10 °C to 100 °C Gland packed / Mechanical seal 50HZ / 60 HZ availability Split Casing Pumps Range UP Pump SCT Pump VIJAY ENGINEERING AND MACHINERY COMPANY

13. Delivery Sizes : Up to 300 mm Discharge : 30-1300 m3 /hr Head : 30 to 250 m Speed : 2900 rpm Temperature : 8°C - 90°C Highly efficient Low operation cost iHT Pump Delivery size up to 150 mm Capacity up to 470 m3 /hr Head up to 180 m Temperature (-) 10 °C to 90 °C Gland packed / Mechanical seal 50HZ / 60 HZ availability DSM Pump Split Casing Pumps Range VIJAY ENGINEERING AND MACHINERY COMPANY

14. Multi Stage Pumps Range Application: Fire-fighting Fire Jockey pump Booster Service Mine Dewatering Boiler feed HYPN system Domestic water transfer Boiler feed Features: Type of Execution: Both Horizontal & Vertical RKB can be given with Multiple outlet Gland packed / Mechanical seal 50HZ / 60 HZ availability Hydraulically & Dynamically balanced pump Pump suitable for high head application, sturdy between the bearing design and comes in horizontal and vertical execution. RKB-MSMO is used for zoning in high rise building VIJAY ENGINEERING AND MACHINERY COMPANY

15. Multi Stage Pumps Range Delivery size up to 250 mm Capacity up to 850 m³/hr Heads up to 850 m Temperature (-) 40 °C to 140 °C Gland Packed / Mechanical Seal 50 Hz / 60 Hz availability RKB Pump Delivery size 32 mm, 42 mm,65 mm Capacity from 0.4 to 28 m³/hr Head 10 to 249 m Energy Efficient Compact and Aesthetic Design Corrosion Resistant Reliable Sealing Ease of Maintenance KCIL/KSIL Pump VIJAY ENGINEERING AND MACHINERY COMPANY

16. Specifications Flow Range: 700m3/ hr (3082 US gpm) Head Range: Up to 500 meters (1640 Ft) No. of Outlets: Up to 5 or more nos Type of Execution: Both Horizontal & Vertical Std MOC (Casing/ Impeller/ Shaft): CI / Bronze / SS Available in both Gland pack / Mechanical Seal50 Hz / 60 Hz Availability Applications Commercial Complexes, High Rise Buildings Airports & Ports, Power Stations & Transformer stations, Oil & Gas on Shore & Off Shore platforms Manufacturing & chemical Industry MSMO VIJAY ENGINEERING AND MACHINERY COMPANY

17. Conforming to DIN 24254 Flanges to DIN2501 Delivery size up to 50 mm Capacity up to 20 m3 /hr Head up to 315 m  Temperature (-) 40 degree C to 120 degree C Delivery size up to 250 mm  Capacity up to 850 m3 /hr Head up to 580 m Temperature (-) 40 degree C to 140 degree C Gland packed / Mechanical seal 50Hz / 60Hz availability These pumps have a delivery size of 250mm Fire fighting Booster Service Mine Dewatering Boiler feed RKBV CF VIJAY ENGINEERING AND MACHINERY COMPANY

18. Kirloskar Process Pumps Application: Thermic Fluid Application Cold Fluid application Fluids with acidic/alkaline nature Transfer of expensive fluids Transfer of process fluids Features: Simple construction Leak less design Varied thermal characteristics Wide range of MOC available Gland packed / Mechanical seal 50HZ / 60 HZ availability Hydraulically & Dynamically balanced pump Confirming to respective standard required as per application Kirloskar offers newly developed, highly reliable series of process pumps catering various industrial application from Hot fluid application pump to cold fluid application pump for transfer of Ammonia in clod storage plant. VIJAY ENGINEERING AND MACHINERY COMPANY

19. Conforming to DIN 24256 and ISO 2858 Delivery size up to 200 mm Capacity up to 2200 m3 /hr  Head up to 150 m Temperature up to (-) 50 degree C to 350 degree C Delivery size ranges from 20 mm to 200 mm. Generally conforming to API 610 Gland Packed Mechanical Seal also available in vertical execution Delivery size 32 to 80 mm Capacity up to 250 m^3/hr Head up to 100 metres Working pressure 16 - 25 bar Temperature +180°C to +350°C RPM 1450 & 2900 Conforming to EN 22858 DIN 24256 Delivery size 32 to 50 mm Capacity up to 4 to 80 m^3 /hr Head up to 60 metres Temperature Up to 90°C RPM 2900 Refrigeration (cold storage) Ice plants chemical and process industries Process Pumps KPD AT iCAN VIJAY ENGINEERING AND MACHINERY COMPANY

20. Delivery size 25mm to 150mm Capacity upto 500 m^3/hr Head upto 150 m Temperature -50°C to +350°C RPN2900,1450,980 at 50Hz Conforming to ISO 2858/DIN EN 22858 Capacity up to 300 m^3/hr Head up to 150 m Temperature -50°C to +180°C RPN 2900 Conforming to ISO 2858/DIN EN 22858 Delivery size 32mm to 100mm For clean chemicals Seal less pump GK (P) Process Pumps VIJAY ENGINEERING AND MACHINERY COMPANY RMK

21. Vertical Turbine Pumps Application: Water supply Pumps Irrigation Pumps Cooling tower Thermal and Nuclear power plants Steel, Cement industries Refineries Sea water on off-shore platforms Condensate extraction Fire fighting Pumps Flood control Dry Docks Features: Vibration-free performance Low submergence No priming required Dry pit/Wet pit arrangement available Direct drive/Right angle gear drive Impeller pull-out/Non-pull-out Bowl pull-out/Non-pull-out Gland packed / Mechanical seal 50Hz / 60Hz availability VT pumps are constructed rigidly to ensure vibration free operation & Continuous R&D efforts to ensure higher efficiency & taking care of other parameters such as, high reliability & optimum system design VIJAY ENGINEERING AND MACHINERY COMPANY

22. Vertical Turbine Pumps Delivery size up to 2200 mm Capacity up to 40,000 m 3  /hr Head up to 200 m Thermal and Nuclear power plants Steel, Cement industries Refineries Sea water on off-shore platforms Condensate extraction Fire fighting Pumps Flood control Dry Docks Water supply Pumps Irrigation Pumps Cooling tower BHR / BHQ / BHM / BHK/ BHMa / BHA VIJAY ENGINEERING AND MACHINERY COMPANY

23. Non Clog Pumps Application: Sludge Sewage Power material Slurries Sugar factory waste Drainage, Storm water Irrigation Air-conditioning Effluents Raw Sewage Storm Water, Waste Water Features: Also available in vertical execution Gland packed / Mechanical seal 50HZ / 60 HZ availability Hydraulically & Dynamically balanced pump Solid size up to 105 mm Reliability is a concern while selecting non clog type pumps, Kirloskar offers a series of non clog pumps with a proven PTR for various application and site conditions VIJAY ENGINEERING AND MACHINERY COMPANY

24. Delivery size up to 650 mm Capacity up to 7000 m3 /hr Head up to 30 m  Temperature (-) 5 degree C to 140 degree C Low head, high capacity pumps Gland packed / Mechanical Seal Drainage, Storm water, Irrigation, Air-conditioning Delivery size up to 200 mm Capacity up to 800 m3/hr Head up to 90 m Temperature (-) 10 degree C to 140 degree C Solid size up to 105 mm Gland packed / Mechanical Seal  Also available in vertical execution Sludge Sewage Power material slurries Sugar factory waste Non clog pumps SHM/SHS Pump MF Pump VIJAY ENGINEERING AND MACHINERY COMPANY

25. Delivery size from 40 mm to 200 mm Capacity up to 750 m/hr  Head up to 48 m Temperature (-) 10 degree C to 90 degree C Non-clog two vane or single vane enclosed impeller  Permissible solid size up to 85 mm Gland packed / Mechanical Seal Effluents Raw Sewage Storm Water, Waste Water Storm Water Waste Water Head 6- 24 meters Capacity 17.4 -1.1 LPS Power Rating 0.75 kW to 3.7 kW (1.0 HP to 5.0 HP) Can withstand wide voltage fluctuations From 180 to 240 Volts for single phase From 300 to 440 Volts for three phase  Non clog, self priming, monoblock pumps. Used in various marine, industrial Civil construction, mobile machinery Public utilities applications Non clog pumps NS SP / SPM VIJAY ENGINEERING AND MACHINERY COMPANY

26. Vacuum Pumps VIJAY ENGINEERING AND MACHINERY COMPANY

27. Vacuum up to 650 mm of Mercury Air flow rate up to 55 m3 /hr  Power rating 0.75 kW to 2.2 kW Models are with IP-44 protection Voltage range from 180V to 240V for single phase  Voltage range from 300V to 440V for three phase Drying Evaporation  Priming of large pumps  Twist drilling machine Bottle filling Vacuum up to 650 mm of Mercury Air flow rate up to 162 m3 /hr  Power rating 3.7 kW to 7.5 kW Sturdy casing, provided with foot suction and delivery nozzles  Grease lubricated deep groove ball bearings Easy maintenance and spares availability Drying Evaporation Distillation Filtration Evacuation of air sterilisation Priming of large pumps  Widely used in priming of large pumps these pumps are designed with deep stuffing box for better sealing Vacuum Pumps KV Pump DV Pump VIJAY ENGINEERING AND MACHINERY COMPANY

28. Mono Bloc Pump Ranges Features: Compact Mono bloc design Available in 1pH & 3pH Designed to prevent overloading and motor burning Designed for automatic air release during priming Voltage range from 180V to 240V for single phase & Voltage range from 300V to 440V for three phase Kirloskar Brothers offers a range of mono bloc pumps for varied range of application from surface pump, vacuum suction pump to submersible mono bloc pumps . These pumps are widely used across the industries . Application: Booster application Agriculture Irrigation Sprinkler irrigation Water Supply Industrial Pressurization: Flow wetting system and cleaning system Water supply for cooling towers Pumping of liquids used in manufacture of medicines Dairy, food processing & Beverage industries: supply of clean water Flood relief VIJAY ENGINEERING AND MACHINERY COMPANY

29. Head range : Upto 76 m Discharge range : Upto 72 lps Power rating : 0.37 – 22 kW (0.5 – 30HP) Voltage range : 300 – 440 V (3 phase) Automatic air release during priming Minimum vibration Capacity up to 20 lps Head up to 110 m Power rating 3.7 to 15 kW (5 to 20 HP) Voltage 300-440 V (Three Phase) Mono Bloc Pump Ranges KDS Pump KDT Pump VIJAY ENGINEERING AND MACHINERY COMPANY

30. EEC Capacity 72.5 to 9.3 lps  Head 5 m to 22 m Power Rating 2.2 kW to 7.5 kW Suction lift upto 7.5 meters IP-44 protection IP-55 protection are also available Designed to prevent overloading and motor burning Designed for automatic air release during priming Gardening and Irrigation Lawn Sprinklers Discharge capacity range from 2 lps to 72.5 lps Head range from 6 m to 40 m IP 55 F' Class insulation except for 0.5HP to 1.5HP where insulation is 'B' class 10 point Higher efficiency than Indian standards Designed to prevent overloading and motor burning Pumping in industries for chemicals, petroleum products etc. Pumping of corrosive liquids Water Supply for Irrigation & for domestic use Mono Bloc Pump Ranges KS Monoblock VIJAY ENGINEERING AND MACHINERY COMPANY

31. Discharge: 0 to 1080 LPM Head: UP TO 36.5 meters IP 55 F' Class insulation Max System pressure: 10Bar (above 5HP), 8Bar (Upto 3HP) Water Supply: Filtration in waterworks Industrial Pressurization: Flow wetting system and cleaning system Water supply for cooling towers Pumping of liquids used in manufacture of medicines Dairy, food Processing & Beverage industries: supply of clean water Flood relief Mono Bloc Pump Ranges KSMB VIJAY ENGINEERING AND MACHINERY COMPANY

32. Dewatering Submersible Pump Light weight, Compact size, Simple design Application: Pump clean water or drain sewage from Basements of residential and commercial buildings Civil and industrial construction sites, and mines Draining accumulated storm water in monsoons Emptying water-tanks and pits for cleaning Waster water from kitchens, hotels, clubs Surplus water from sumps Features: Easy installation Very low power consumption Convenient three speed switch for setting as per need IP 68 pump Compact design Sturdy construction VIJAY ENGINEERING AND MACHINERY COMPANY

33. Head : 4 to 22 meters Capacity : 145 to 3360 LPM Power rating : 0.75kW - 7.5kW Voltage range : 300 to 440 volts (3 phase) Class of insulation F type Solid Handling size – 20 – 45 mm Head : 1 to 11 meters Discharge : 8 lpm to 250 lpm Motor : 1 HP to 10 HP (Single phase) Eterna Series Eterna CW Eterna SW VIJAY ENGINEERING AND MACHINERY COMPANY

34. Head : 13to 42 meters Discharge : 32 lpm to 3.9 lpm Motor : 1 HP to 10 HP (3 Ph) RPM: 2800 DWSS DWSS Application: Small and heavy Duty dewatering applications in: Basement Construction site Mine, pits & quarries Narrow coffers Features: All SS body VIJAY ENGINEERING AND MACHINERY COMPANY

35. Delivery size up to 100 mm (4")   Capacity up to 110 m 3  /hr   Head up to 64 m Power rating 2.2 kW to 7.5 kW (3 hp to 10 hp) Pump bearings are water lubricated Wet type submersible motor Water-cooled and water lubricated Agriculture Irrigation Sprinkler irrigation Water Supply Head 6 to 64 meters Capacity 32 to 2.1 LPS Power Rating 2.2 kW to 7.5kW (3.0 Hp to 10.0 Hp) Can withstand wide voltage fluctuations from 350- 440 Volts Easy maintenance and spares availability More hygienic& potable for drinking water. Gardening and sprinklers / Conventional irrigation Industries, for clean water handling Open Well Submersible KOS Pump KOS + M Pump VIJAY ENGINEERING AND MACHINERY COMPANY

36. Head : 8 to 38 meters Capacity : 11 to 0.4 LPS Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0 HP) Voltage Range : 160 to 260 V Impeller : Cast Iron Delivery Casing : Cast Iron Shaft : SS 410 Motor Body : SS Mounting Casing : Cast Iron Cover NDE : Cast Iron Head : 8 to 38 meters Capacity : 11 to 0.4 LPS Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0 HP) Voltage Range : 160 to 260 V Impeller : Cast Iron Delivery Casing : Cast Iron Motor Body : Cast Iron Shaft : Stainless Steel Open Well Submersible KOS N Pump KOS M Pump VIJAY ENGINEERING AND MACHINERY COMPANY

37. Head : 6 to 30 meters Capacity : 8640 to 1620 LPH Power Ratings : 0.37 Kw/ 0.5 HP to 0.75 Kw/ 1.0 HP Voltage Range : 160 to 240 Volts (1 phase) Impeller : Noryl Delivery Casing : Cast Iron Shaft : SS 410 Motor Body : SS Mounting Casing : Cast Iron Cover NDE : Cast Iron Open Well Submersible CHOS Pump VIJAY ENGINEERING AND MACHINERY COMPANY

38. Bore Well Submersible Application: Agriculture Irrigation Submersible water transfer system Domestic and industrial water supply Fire fighting systems for small and medium size plants Sprinkler and drip irrigation systems Booster systems Farm Houses, Nurseries and Gardening Features: Can be installed with HDPE/UPVC/GI pipes KU pump Can be installed horizontally Easy to arrange and dismantle Low power consumption Designed for optimum efficiency Suitable for oil & water filled motor Pump motor connection according to NEMA standard Light weight, Compact size, simple design & easy to arrange and dismantle. Some models can be installed horizontally if required. VIJAY ENGINEERING AND MACHINERY COMPANY

39. Head : 4 to 86 Meters Capacity : 100 to 10 LPM Rating : 0.37 to 1.10 KW (0.50 to 1.50 HP) Voltage : 160 to 240 V (Single Phase ) Light weight and compact Can be installed with HDPE/UPVC/GI pipes Can be installed horizontally Easy to arrange and dismantle Domestic and industrial water supply Fire fighting systems for small and medium size plants Sprinkler and drip irrigation systems Booster systems Farm Houses, Nurseries and Gardening Head : 23 - 251 Meters Capacity : 5 to 350 LPM Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw/ 5.5HP Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to 440) Low power consumption Designed for optimum efficiency Suitable for oil & water filled motor Pump motor connection according to NEMA standard Domestic and industrial water supply Firefighting systems for small and medium size plants Sprinkler and drip irrigation systems Booster systems Farmhouse, Nurseries and gardening Bore Well Submersible KU3 Pump KU4 OF Pump VIJAY ENGINEERING AND MACHINERY COMPANY

40. Capacity 400 to 10 lpm Head 7 to 178 m Power Rating 0.37 to 2.2kW (0.5 to 3 HP) Low power consumption Designed for optimum efficiency Corrosion and abrasion resistance part Light in weight and compact size makes it easy to install Can be installed with HDPE/ UPVC/ GI pipes Can be fitted horizontally also Domestic and Industrial Water Supply Fire Fighting for small and medium size plants Sprinkler and drip irrigation system Booster Systems Nurseries and Gardening Bore Well Submersible KU4 WF Pump VIJAY ENGINEERING AND MACHINERY COMPANY

41. Capacity 2400 to 60 lpm Head 5 to 306 m Power Rating 2.2 to 33 kW (3 to 45 HP) Huge savings in electrical consumption Capability to withstand wide voltage fluctuations Dynamically balanced rotating parts Nitril rubber bushes ensure long life of pump even in muddy water CED coating cast iron components long life & rust free Continuous water supply for farming application and irrigation projects Fire Fighting Head : 8 to 59 Meters Capacity : 68 to 8 LPM Rating : 0.37 to 0.93 KW (0.50 to 1.25 HP) Voltage : 160 to 240 V (Single Phase ) Low power consumption Designed for optimum efficiency Light weight and compact size make it easy to install Suitable for minimum 80 mm Bore Diameter Domestic and industrial water supply Sprinkler and drip irrigation system Booster systems Farmhouse, nurseries and gardens Bore Well Submersible KS 6/7/8 Pump KU4 OF Pump VIJAY ENGINEERING AND MACHINERY COMPANY

42. Head : 5 to 345 Meters Capacity : 6 to 420 LPM Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw / 5.5 HP Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to 440) Can withstand wide voltage range from 160 to 240 V for single phase and 280 to 440 V for three phase SS motor body Motor easily rewound Fitted with mechanical seal Domestic and industrial water supply Firefighting systems for small and medium size plants Sprinkler and drip irrigation systems Booster systems Farmhouses, nurseries and Gardens Bore Well Submersible KS4 Pump VIJAY ENGINEERING AND MACHINERY COMPANY

43. Valves Application: Naptha and naptha derivatives in oil refineries Water, steam, air, gas and liquids having corrosive properties Suitable for wide range of working conditions of pressure and temperature ratings Features: Double Flanged / butt weld end, outside crew rising stem, yoke type bonnet Back seating bush arrangement to enable re - packing under pressure Rigid & sturdy design Low pressure loss across the valve Long service life and leak tightness Kirloskar valves for various isolating and flow control applications with various MOCs and sizes with very study & rigid design, actually KBL is the first company to get compliance certificate from factory mutual India VIJAY ENGINEERING AND MACHINERY COMPANY

44. Valves Manufacturing Standard: BS 5153 (EN 12334) / IS 5312 Part 1 & 2 Size Range : 40 to 1500 mm Pressure Ratings : PN6, PN10, PN16 End Connection : Flanged Manufacturing Standard - BS 5163 / IS14846 Size Range : 32 to 1500mm Pressure Ratings : PN10, PN16 End Connection : Flanged Suitable for clear water up to 45C and 5000 ppm turbidity Manufacturing Standard - API609/ BSEN 593 (BS 5155) Size Range : 50 to 600 mm Pressure Ratings: PN10, PN16 End Connection: To suit ANSI # 125/ 150y NRV – Swing Check Type Sluice Valve Butterfly Valve VIJAY ENGINEERING AND MACHINERY COMPANY

45. Valves Manufacturing Standard API 600 Size Range and Pressure Ratings 50 to 750 mm : Class 150 50 to 600 mm : Class 300 50 to 350 mm : Class 600 Manufacturing Standard BS 1873 Size Range and Pressure Rating 25 to 400 mm Class 150 25 o 300 mm Class 300 End Connection Flanged Manufacturing Standard : BS 1868 Size Range and Pressure Rating : 25 to 700 mm : Class 150 65 to 700 mm : Class 300 100 450 mm : Class 600 End Connection : Flanged Cast steel Gate valve Cast steel Globe valve Cast steel check Valve VIJAY ENGINEERING AND MACHINERY COMPANY

46. Valves Manufacturing Standard IS 14845 Size Range 50 to 200 mm Pressure Ratings PN6, PN10, PN16, PN 20 Manufacturing Standard IS 4038 Size Range 50 to 600 mm Pressure Rating PN 2 Manufacturing Standard IS 14846 Size Range 50 to 250 mm Pressure Rating 250 PSI End Connections Flanged Kinetic Air Valve Foot-valve FM Approved Gate Valve VIJAY ENGINEERING AND MACHINERY COMPANY

47. Specifications Performance: As per IS 325 and IS 12615 Frame: 80 – 355; Dimensions as per IS 1231 Output: .55kw to 315kw Voltage: 415 V Frequency: 50 Hz Insulation: Class ‘F’ Mountings: Foot mountings B3, B6, B7, B8, V5, V6 Flange Mounting: B5, V1, V3 Face Mounting: B14, V18, V19 Enclosure: TEFC IP55 as per IS:4691 Direction of rotation: Bi lateral Applications Textile Industry Paper industry Rubber Petrochemical Power generation Cement Steel Agricultural Implements Motors Range AC Motors (Indus 3) VIJAY ENGINEERING AND MACHINERY COMPANY

48. AC Motors Features:  Ambient Temperature -10 to +50 degree C Altitude Not exceeding 1000mtrs above mean sea level. Atmosphere Non corrosive & non hazardous Relative Humidity Up to 100% Voltage 415V?10% , 3 pH Frequency 50Hz ?5% Combined Variation 10% Duty S1 (continuous) Service factor 1.0 Features:  Ambient Temperature -10 to +50 degree C Altitude Not exceeding 1000mtrs above mean sea level. Atmosphere Non corrosive & non Hazardous Relative Humidity Up to 100% Voltage 415V ?10%, 3 Ph. Frequency 50Hz ?5% Combined Variation 10% Duty S3, S4 & S5 Service factor 1.0 Features:  Ambient Temperature 0 to +45 degree C Altitude Not exceeding 1000mtrs above mean sea level. Atmosphere Non corrosive & non hazardous Relative Humidity Up to 100% Voltage 415V?10% (Can also be offered upto 650V) Frequency 50Hz. ?5% Combined Variation Any combination of voltage and frequency Spectrum Series Crane Duty Cage Motors Rerolling Mill Duty Motor VIJAY ENGINEERING AND MACHINERY COMPANY

49. DC Motors Laminated Yoke DC Motors Aise Series Mill Duty Motors Features:  Small 0.75 to 300 80 to 250 Medium 150 to 1500 280 to 630 Large 720 to 6500 710 to 1000 by centre height up to 3100 MM by rotor diameter Specification: Standards BS 5000/IS 4722 Insulation CLASS F/CLASS H Armature Voltage 110 to 1000 volts Field Voltage 180 to 360 volts Cooling IC 01/06/0041/0666/W37A86/17/44 Protection IP 23/44/54 Mounting B3/B35/B5/V1/V5 Features:  kW Range 1.5 to 970 kW Frame Size 802 to 824 Specification: Standards BS 5000/IS 4722 Insulation Class F/Class H Armature Voltage 110 to 1000 Volts Field Voltage 180 to 360 Volts Cooling IC 01/06/0041/0666/W37A86/17/44 Protection IP 23/44/54 Mounting B3/B35/B5/V1/V5 VIJAY ENGINEERING AND MACHINERY COMPANY

50. HYPN SYSTEM Conventional pumping system converted in to automated pumping system HY Use of compressed air or gas through pressurised tank in pumping system Hydro (liquid circulated in system by centrifugal pumps) PN HYPN + = VIJAY ENGINEERING AND MACHINERY COMPANY

51. Why do people need HYPN System(Pressure Boosting System)? Maintain a constant pressure level or temperature 01 Avoid unnecessary running of pumps at no flow requirement 02 Smooth and controlled performance 03 Fully automatic operation (Less human interference) 04 Optimisation of water and energy 05 VIJAY ENGINEERING AND MACHINERY COMPANY

52. Types of HYPN System FS Fixed speed system (FS) All pumps will run on fixed speed All VFD system (AV) All pumps in system will run on VFD C Cascade (single VFD) System (C) One pump will run on VFD and others pumps on fixed speed AV VIJAY ENGINEERING AND MACHINERY COMPANY

53. Pressure switch operated (optional with pressure transmitter) Fixed Speed System Control Panel LED display and pressure setting through pressure switch, potential free contacts for BMS connectivity Pump alteration, dry run protection, equal running of pumps, high pressure cut out and single phase prevention functions Control maximum 4 number of pumps in parallel Microcontroller based control panel with IP42 enclosure class as standard (IP54 as an optional) VIJAY ENGINEERING AND MACHINERY COMPANY

54. Cascade System Control Panel PLC based control panel with IP42 enclosure class as standard (IP54 as an optional), compatible with any make of VFD Pressure sensing through pressure transmitter/sensor Pump alteration, single phase prevention, dry run protection, high pressure cut out, bypass provision in case of VFD failure Fixed or RTC based set points, alarm history of last 100 faults Pressure setting through “4 line 20 characters HMI display”, potential free contacts for BMS connectivity Control maximum 8 number of pumps in parallel with equal running of pumps VIJAY ENGINEERING AND MACHINERY COMPANY

55. All VFD System Control Panel PLC based control panel with IP42 enclosure class as standard (IP54 as an optional), compatible with any make of VFD Pressure sensing through pressure transmitter/sensor Pump alteration, single phase prevention, dry run protection, high pressure cut out, bypass provision in case of VFD failure Fixed or RTC based set points, alarm history of last 100 faults Pressure setting through “4 line 20 characters HMI display”, RS485 card for BMS connectivity Control maximum 12 number of pumps in parallel with equal running of pumps VIJAY ENGINEERING AND MACHINERY COMPANY

56. Schematic Representation of Pressure Boosting System VIJAY ENGINEERING AND MACHINERY COMPANY

57. HYPN- Vertical in-line Pumps HYPN- End Suction Pump HYPN- Split Case Pump HYPN- End Suction Pump Various HYPN Systems VIJAY ENGINEERING AND MACHINERY COMPANY

58. There are 2 ways of tank filling Multiple overhead tank filling using solenoid valve and solenoid valve panel Single overhead tank filling using high and low level sensors 01 02 VIJAY ENGINEERING AND MACHINERY COMPANY

59. Tank Filling System for Single Overhead Tank VIJAY ENGINEERING AND MACHINERY COMPANY

60. Tank Filling System for Multiple Tanks VIJAY ENGINEERING AND MACHINERY COMPANY

61. Ball Valve Tank Filling System Solenoid Valve and Panel Arrangement Solenoid Valve Overhead Tank Solenoid Valve Panel Low level sensor High level sensor Water from HYPN System Fixed Speed/Cascade/All VFD VIJAY ENGINEERING AND MACHINERY COMPANY

62. 1 HIGH/LOW LEVEL These level sensors will give signal to solenoid valve panel when water level in tank reaches to maximum and minimum level. Tank Filling System-Component Functions 2 SOLENOID VALVE Solenoid valve will act upon signal received from solenoid valve panel. Opening or closing of this valve will cause line pressure to change from its set pressure. This will cause HYPN system to ON or OFF pumps. 3 BALL VALVES Ball valves will act as bypass arrangement for water flow in tank in case of solenoid valve failure. VIJAY ENGINEERING AND MACHINERY COMPANY

63. Tank filling System from UGT to OHT HYPN Application Area Water transfer from one storage tank to other storage tank Bottling Plant and demand based industrial applications like textile, process, automobile, power etc Municipal corporation water supply schemes Irrigation and Gardening system Water supply to residential building, hotels, commercial buildings, townships, airports, IT parks etc. VIJAY ENGINEERING AND MACHINERY COMPANY

64. Pumps Motors Control Panel Accessories Skid (Suction & Discharge Header, NRV’s, Isolating valves, Pressure Switch/Pressure transmitter) Pressurised Tank Standard Scope of Supply for KBL HYPN System VIJAY ENGINEERING AND MACHINERY COMPANY

65. KCIL/KSIL System flow- up to 400mᶟ/hr System head- up to 240m RKB(Cast design pump) System flow- up to 4000mᶟ/hr System head- up to 850m Pump offerings in HYPN system Motors specially designed for very low noise level Vertical/Horizontal execution Can be offered in any MOC VIJAY ENGINEERING AND MACHINERY COMPANY

66. Submersible Pumps System flow- up to 150mᶟ/hr System head- up to 178m System flow- up to 40mᶟ/hr System head- up to 38m System flow- up to 4000mᶟ/hr System head- up to 150m KU/KS/HH (Borewell Pumps) KOS (Openwell Submersible Pumps) KPDS (Wet Pit Pump) Vertical or Horizontal execution Can be offered in any MOC VIJAY ENGINEERING AND MACHINERY COMPANY

67. RKB (Cast design pump) System flow- up to 4000mᶟ/hr System head- up to 850m KDS (Monoblock Pumps) System flow- up to 30mᶟ/hr System head- up to 50m Horizontal Multistage and Monoblock Pumps Vertical or Horizontal execution Can be offered in any MOC VIJAY ENGINEERING AND MACHINERY COMPANY

68. End Suction and Split Case Pumps System flow- up to 5000mᶟ/hr System head- up to 120m System flow- up to 15000mᶟ/hr System head- up to 240m GK/CPHM/KPD (End suction pumps) UP/SCT/DSM/i-HT HSC Double suction pumps UP V HSC in vertical execution VIJAY ENGINEERING AND MACHINERY COMPANY

69. Kirloskar/Intervalve/RB/Audco/Normex/ITAP(Any reputed make) NRV on discharge side of pump and isolating valve one on each side of pump to isolate pumps in case of maintenance KBL Valves offerings in HYPN system VIJAY ENGINEERING AND MACHINERY COMPANY

70. To limit number of start/stop for pump To increase life of pump Arresting hydraulic hammers To fulfil initial small flow requirement there by reducing power consumption Purpose of Pressure Tank VIJAY ENGINEERING AND MACHINERY COMPANY

71. Fire Fighting Systems VIJAY ENGINEERING AND MACHINERY COMPANY

72. Fire Fighting Systems FM & UL approved Sets OFFERINGS: FM Approved UL Listed Fire Fighting Set Standard Fire Fighting Set Multi Stage Multi Outlet (MSMO) Fire Fighting Set Containerised Fire Fighting Set HIGHLIGHTS OF FIRE FIGHTING PACKAGE: Diesel engine driven pump set Main fire pump – FM approved / UL listed Diesel engine – FM approved / UL listed heat exchanger cooled Engine Controller – FM approved / UL listed Secondary water – cooling loop Space saving solution – Multistage multi outlet pump Packaged Fire Pump House Jockey pump with controller mounted on separate skid where controller is FM approved or UL listed VIJAY ENGINEERING AND MACHINERY COMPANY

73. Fire Fighting Systems – Diesel Engine Drive VIJAY ENGINEERING AND MACHINERY COMPANY

74. Fire Fighting Systems – Electric Motor Drive VIJAY ENGINEERING AND MACHINERY COMPANY

75. Specifications Flow Range: 700m3/ hr (3082 US gpm) Head Range: Up to 500 meters (1640 Ft) No. of Outlets: Up to 5 or more nos Type of Execution: Both Horizontal & Vertical Std MOC (Casing/ Impeller/ Shaft): CI / Bronze / SS Available in both Gland pack / Mechanical Seal50 Hz / 60 Hz Availability Applications Commercial Complexes, High Rise Buildings Airports & Ports, Power Stations & Transformer stations, Oil & Gas on Shore & Off Shore platforms Manufacturing & chemical Industry Fire Fighting Systems – Vertical MSMO VIJAY ENGINEERING AND MACHINERY COMPANY

76. Containerised Fire Fighting System VIJAY ENGINEERING AND MACHINERY COMPANY

77. Control Panels Control Panels are controlling components of the system which controls all the functions and their executions. VEMC Control panels streamline all your critical applications and ensures to ease your activities with its efficient design and best in class equipment and components used to build them. VIJAY ENGINEERING AND MACHINERY COMPANY

78. Why Do We Need Control Panels? Overload Protection using overload relay/electronic motor protection unit Low Voltage Prevention Automatic working of pumping system Single and Reverse Phase protection Auto /Manual Operation using selector switch Less human interference hence less errors VIJAY ENGINEERING AND MACHINERY COMPANY

79. ANALOG CONTROL PANELS DIGITAL CONTROL PANELS VIJAY ENGINEERING AND MACHINERY COMPANY

80. Where Do We Need It? In HYPN system Tank filling stations Standard pump sets In Automatic Fire fighting system Industrial Applications HVAC system VIJAY ENGINEERING AND MACHINERY COMPANY

81. Basic Construction Features IP 42 enclosure Floor Mounting / Wall Mounting Paint Shade : Siemens Gray RAL 7032 Enclosed type CRCA fabricated enclosure Bottom Cable Entry Painted using 7 Tank powder coating process VIJAY ENGINEERING AND MACHINERY COMPANY

82. Features Electrical Protection Individual Branch MCB / MCCB / SFU / HRC / MPCB /Fuses for each Motor ( Optional ) Dependable Fast acting protection device Single Phasing , Reverse Phasing, Overload, Low Voltages, Dry Running of Pump Sets Mechanical Seal Failure, Winding Temperature High (Thermistor Trip) Operation Flexibility Automatic/Manual operation using selector switch Automatic changeover to Standby Pump incase of Working Pump Failure Integrated Electronics / Micro-controller based circuit Automatic shutdown in case of no requirement. Dedicated external PLC. Speed variation by PID algorithm Touchscreen, colour HMI. Depending upon presented conditions viz., Level, Pressure, Temperature, Flow, Programmable Timers etc VIJAY ENGINEERING AND MACHINERY COMPANY

83. Features Indications Indicators for TRIP/ON/OFF/FAULT/RUN Analog /Digital Ammeters and Voltmeters Neon / LED Indicators, HMI displays for electrical Parameters Load Managers(L&T / Schneider make) MID : Multi-Indication Display on Backlit LCD Screen Enclosures Fully enclosed , Floor / Wall mounting made from specified gauge CRCA sheet Enclosures designed according to IP / NEMA Standards Complete partitioning between Power Bus & Control chambers Cable Entry : Top / Bottom , Access : Front/Rear IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor Enclosures Seven Tank pretreatment & powder coating ensuring best surface finish & Corrosion resistance VIJAY ENGINEERING AND MACHINERY COMPANY

84. Features Electrical Connections Copper cabling for internal wirings- ISI grade Aluminum/Copper busbars Aluminum Blocks Connectivity Potential free contacts for status of pumps and BMS Connectivity Modbus/Ethernet compatibility Level sensors/Float switches compatible Pressure Switch/Pressure Transmitter /Ultrasonic sensors Connectivity VIJAY ENGINEERING AND MACHINERY COMPANY

85. Mention Exact KW/HP rating of selected pump System details BMS (Potential free contact)connectivity can be provided in panel . Remote Push Button Mention application for which the pump is selected for e.g. Dewatering/Tank to tank etc Parameters Of Selection VIJAY ENGINEERING AND MACHINERY COMPANY

86. Components of Control Panel Mains Incomer & feeder incomer (MCCB / MCB) Ammeter with ASS Voltmeter with VSS Contactor Load Manager Phase indications for mains Push Buttons Incoming / Outgoing terminals Overload relays Potential free contacts Bus Bars VIJAY ENGINEERING AND MACHINERY COMPANY

87. Types Of Panels Analog Control Panel Fire Fighting Control Panel Panel for Hydro Pneumatic System – VFD Panel Digital Control Panel MCC Control Panel Diesel Engine Control Panel VIJAY ENGINEERING AND MACHINERY COMPANY

88. Types Of Panels 1. ANALOG CONTROL PANEL VEMC Analog control panels controls variables related to application and works on integrated electronic circuit and provides analog display of various parameter Application: Tank to tank transfer Dewatering Borewell/Open well submersible Standard Specification: Operation based on electronic module Multiple operating modes Available in range of 0.5 to 400 HP Switch gear from reputed make like L&T/Schneider/BCH Motor protection against various failures IP42 as standard and IP52/IP54/IP55 as optional VIJAY ENGINEERING AND MACHINERY COMPANY

89. Types Of Panels 2. DIGITAL CONTROL PANEL VEMC Digital control panel controls variables related to application and works on microcontroller and provides digital display of various parameters. Application: Tank to tank Dewatering Borewell/Open well submersible Standard Specification: Operation based on electronic module Multiple operating modes Available in range of 0.5 to 400 HP Switch gear from reputed make like L&T/Schneider/BCH Motor protection against various failures IP42 as standard and IP52/IP54/IP55 as optional VIJAY ENGINEERING AND MACHINERY COMPANY

90. Digital Control Panel Microcontroller based incorporated with Digital display. Remote access to the system. No need of selector switches. No need of separate overload relay . Mechanical seal failure. Can set timers for specific ON-OFF of pumps. Dry run protection. VIJAY ENGINEERING AND MACHINERY COMPANY

91. Types Of Panels 3. FIRE FIGHTING CONTROL PANEL Motor control centers to control fire pumps that completely automates the fire fighting system and makes it more reliable and safe. Control panel is completely designed and build as per fire fighting nomenclatures. Application: Facilitates automatic operation of Hydrant / Sprinkler / Jockey / Booster & Diesel engine pump Standard Specification: Control & Protection with MCCB / MPCB / MCB /SFU / HRC Fuses Complete automation of fire fighting system Switchgear from L&T / Schneider Electric /Siemens Compatible for DOL / Star Delta Motors up to 1000 HP CRCA sheet enclosure with 14/16/18 gauge thickness VIJAY ENGINEERING AND MACHINERY COMPANY

92. Fire Control Panel Total Quantity of Pumps viz. Hydrants/Sprinkler/Booster/Jockey.etc Kilowatt rating of pumps Any special connectivity requirements viz. BMS/SMS/Modbus etc Any specific alarm related information Fuse based/MCCB based control panel VIJAY ENGINEERING AND MACHINERY COMPANY

93. Components of Fire Control Panel Heat detectors Pressure gauges Battery charger Hooter alarm Buss bars Sprinklers Automatic control for Diesel engine driven pump VIJAY ENGINEERING AND MACHINERY COMPANY

94. Types Of Panels 4. MCC CONTROL PANEL VEMC Motor control centers are designed to control multiple number of motors and facilitate complete system operation from one point with complete control and annunciation. Automatic operation based on presented conditions viz., Level, Pressure, Temperature, Programmed Timers etc. Application: Commercial complex Industrial Parks Residential applications Power plants Transmission grids Pumping stations Water treatment plants Standard Specification: Single enclosure containing the motor starters, fuses or circuit breakers & Device for Disconnecting Power, Overload Protection, Reverse Phase Protection, PLC Protection, Trip Indicators etc. Control & Protection with MCCB / MPCB / MCB / SFU / HRC Fuses Switchgear from L&T / Schneider Electric / Siemens CRCA sheet with 14/16 gauge thickness VIJAY ENGINEERING AND MACHINERY COMPANY

95. Types Of Panels 5. PANEL FOR HYDRO PNEUMATIC SYSTEM - VFD PANEL VEMC VFD based Control panel designed to maintain system pressure close to set point with the help of PLC. The system maintains Constant Water Pressure, is more efficient and facilitates Smooth operation of Pump sets. Application: Residential/Commercial buildings, IT parks, Townships Textile industries Pharmaceuticals industries Standard Specification: Motor Protection against Single Phasing, Reverse Phasing, Overload, Dry Running Auto / Manual operation modes Equal running of pumps Switchgear from L&T / Schneider Electric / Siemens Proper Cooling and ventilation arrangement provided for heat dissipation. VIJAY ENGINEERING AND MACHINERY COMPANY

96. Types Of Panels 6. DIESEL ENGINE CONTROL PANEL VEMC Controller specifically designed for controlling variables related to diesel engine. It automates the process of engine starting and also charges battery when needed. It controls diesel engine in case of main power failure. Application: Fire Fighting systems Used as fire alarm control panel for alerting other systems Alternate option for running pumps in remote areas Standard Specification: 240 VAC, 50 Hz single phase 12/24 VDC system with trickle and boost charging of battery Audio hooter when engine starts and trials for starting of engine. VIJAY ENGINEERING AND MACHINERY COMPANY

97. Designed to Control Electric Motor driven Hydrant, Sprinkler, Jockey, Booster Pumps & Diesel Engine driven Main Pump. Receives information from Pressure Switch to control operation of pumps i.e. Pressure based System. Working :- Jockey Pumps :- Auto Start / Auto Stop Main Pumps :- Auto Start / Manual Stop Monitors and provides automatic control of pumps Provides electrical energy to operate associated sensors, Transmitter, relays etc. Maintain constant pressure in lines. Functions

98. Automatic in operation hence no need of continues observations. Do not required operator to start the jockey pumps and main pumps. It has it’s own secondary power supply in case of failure. Wireless connectivity so it will alert the fire control bodies. High constructional strength . Advantages VIJAY ENGINEERING AND MACHINERY COMPANY

99. Project Business Boosting the VEMCs confidence in executing the complex projects and creating new milestones every year, VEMC projects department doing the SITC projects for government sector. Project business primerily focuses on the government sector and various requirments of pumping and allied equipment required in municipal corporation. Recently Projects department took under a very ambicious project of energy genration by the use of micro-hydro turbine in which PAT system is used (Pump As Turbine) and completed the project withing stipulated time frame at MCGM Tansa Dam. With the recent achievements by projects department, VEMC not supplied the enquipment for the project but also Installed, Tested & commissioned the complete system. VIJAY ENGINEERING AND MACHINERY COMPANY

100. Energy Audit assessment for Electromechanical Equipments/systems. Corrocoating Solutions. SITC Projects (Only Government Based organisations) Pre-tendering Services Spares and Consumables : Recommended spares available at all time Our Service Based Solutions VIJAY ENGINEERING AND MACHINERY COMPANY

101. MCGM BHANDUP PUMP CORROCOAT One of the remarkable project completed by VEMC is the corrocoating of various pump at MCGM Bhandup complex, leading to tremendous energy saving. Following are the few applications and features of the corrocoat. APPLICATION: Plants near sea and corrosive environment For structures to protect from harsh weather All weted parts of fluid transfer system Internal surface of pipes Referbishing the damaged parts FEATURES: Improves the efficiency Reduced friction (i.e. From 18Micron to 0.08Micron) Increases the life of original equipment This coating is Machinable VIJAY ENGINEERING AND MACHINERY COMPANY

102. MCGM BHANDUP PUMP CORROCOAT The Bhandup complex is an interesting project for VEMC, the challenge was not just to deliver an efficient system but deliver a cost effective solution. The work of refurbishment along with complete overhauling of 4 Nos. of 246 MLD (Million Litres per Day) and 2 Nos. of 82 MLD(Million Litres per Day) WILO Mather and Platt make centrifugal pump. Generally, these pumps have a long life placed anywhere between 20-25 years. However, over a period of time, the efficiency drops down due to the constant contact with water & continuous running of the pump, as in case of Bhandup Complex. As power required to run these heavy duty pump is also very high, so even small improvement in the efficiency would result in big savings on power. VIJAY ENGINEERING AND MACHINERY COMPANY

103. MCGM BHANDUP PUMP CORROCOAT It had been 25 to 30 years for MCGM to buy these pumps from M&P. These pumps runs continously and supply water to Mumbai suburbs. To know, how much the efficiancy of pump has dropped VEMC suggested an energy audit of the pumps installed at MCGM Bhandup Complex , for which these pumps were takken to kirloskar wadi plant. After the complete study of the pump, VEMC presented Two solutions. Replacing the system, which is a huge investment of time and money. Making use of efficiancy improvement coating (Corro-coate Fluiglide) Client decided to go with sencond option of using efficiancy improvement coating which can also be used for referbishment of worn out parts of the pump. VEMC along with Kirloskar Corrocoat had takken those pumps to wadi plant and completed the refurbishment of the pumps. VIJAY ENGINEERING AND MACHINERY COMPANY

104. Pump Images BEFORE AFTER VIJAY ENGINEERING AND MACHINERY COMPANY

105. Pump Images BEFORE AFTER VIJAY ENGINEERING AND MACHINERY COMPANY

106. Savings Pump No. In Put KW Before Coating In Put KW After Coating Saving in KW 1 593.56 556.78 36.78 2 595.11 559.55 35.56 3 623.7 564.1 59.6 4 583.6 553.5 30.1 5 208.0 188.89 19.12 6 189.54 174.49 15.05 Total 2793.51 2597.31 196.21 Total Cumulative savings for 6 numbers of pumps achived is 196.21KW/Hr Cumulative savings achieved after corrocoating of the pumps VIJAY ENGINEERING AND MACHINERY COMPANY

107. 40 KW MICRO HYDRO TURBINE APPLICATION: Good for power requirement up to 100KW Can be installed in rural and remote areas FEATURES: Continuous power supply, if enough water is available The Electrical & Mechanical Systems are easy and economic to source Easy to Install, Operate and Maintain Almost no adverse impact on environment A hydro turbine is a rotary machine that converts kinetic energy and potential energy of water into mechanical work VIJAY ENGINEERING AND MACHINERY COMPANY

108. BASIC SYSTEM AND COMPONENTS A complete Micro Hydro system consists of the following major components, which are discussed in this section. Water Filtering Mechanism Penstock With Valves Power-Converting Device (Generator or Direct-Drive) Turbine VIJAY ENGINEERING AND MACHINERY COMPANY

109. 40 KW MICROHYDRO TURBINE AT TANSA DAM “Micro” Hydro systems typically refer to hydro power systems that have a power output of Up to 100 KW. (In this case it’s 40KW) The systems are mostly designed to provide power for household use and small communities. The major advantage of this system when compared to other renewable energy technologies is that, if enough water is available, it can provide a constant and/or predictable power supply, where as other technologies (specifically wind and solar power) provide intermittent or unpredictable energy. VIJAY ENGINEERING AND MACHINERY COMPANY

110. VEMC KEY ROLE: VEMC conducted site survey and observed that there is a potential for generating power without compromising the water supply and accordingly suggested MCGM to install a hydro turbine for generating electricity to meet their day to day power requirement. REPORT MADE BY VEMC: Tansa Dam is one of the key Dams to supply drinking water to Mumbai city. Water being supplied through cross country pipelines having potential head and this head could be used to generate electricity, which latter can be used in vicinity as the Dam being situated in rural area where energy from MSEB is not regular. Hence, this project came into existence where MCGM awarded us with the contract for Designing , Supplying , Installation , and Testing & Commissioning of the system at site. This has been FIRST such installation in MCGM 40 KW MICROHYDRO TURBINE AT TANSA DAM VIJAY ENGINEERING AND MACHINERY COMPANY

111. 40 KW MICROHYDRO TURBINE AT TANSA DAM VEMC has provided the PAT system (Pump as turbine system) a M/s. Kirloskar Brothers Limited make pump. The system were then be tested at kirloskar plant for the duty parameters, supplied and installed on existing pipeline. The potential energy stored by means of available head, would be used to generate 40 KW of energy. Now the system is operational and generating 40KW energy out of which 30KW is used by MCGM Tansa dam site office and 10KW is being supplied to near by locality. VEMC is striving to implement such more power generation projects at various dams supplying water to Mumbai VIJAY ENGINEERING AND MACHINERY COMPANY

112. Customer Service and Support Use of Genuine spares insure the long life of the pump, VEMC spares department supplies all the kirloskar genuine pump spares parts with desired standards and technical specification. We care about pumping enquipment & Timely requirement of spares. VEMC try to reduce downtime of our clients by providing spares on time, so that we also stock spares for emergency requirements. VIJAY ENGINEERING AND MACHINERY COMPANY

113. Why Genuine Spares Impeller vane angle & casing volute shape is designed for optimum efficiency & npshr requirement. Any change in the vane angle/volute shape will affect the performance. Due to lower efficiency, pump shall consume more power. Lower efficiency in pump results in more power input to the motor, and higher current results in higher rating component in control panel. All casings are tested at a test pressure of 1.5 times the shut off pressure Dynamic balancing, without which unbalanced mass of rotating element will cause vibrations resulting in premature failure of equipment. VIJAY ENGINEERING AND MACHINERY COMPANY

114. Why Genuine Spares High npsh requirement leads to starvation of suction in the impeller. This leads to pitting, noise, and vibration and ultimately damages the impeller / casing Incorrect volute casings result in high outlet velocity of the liquid leading to higher friction losses If the clearances are not maintained as per design requirements, efficiencies can be affected drastically or may result to thrust balance problems. If the hardness difference between the two rubbing faces are not maintained, then galling may take place leading to jamming of pump. VIJAY ENGINEERING AND MACHINERY COMPANY

115. Advantages of Genuine Spares We offer high quality Kirloskar Pump Spare Parts that are manufactured using latest manufacturing technologies. Made from finest quality raw materials, the Pump Parts are known for their unmatched performance as well as durability. We are recognized as one of the leading Pump Spare supplier in India High quality raw material used for making the spares. Impellers are Dynamically balanced Spares tested for the desired pressure ratings Dimensional consistency & tolerance is ensured because of the use of state of art machinery VIJAY ENGINEERING AND MACHINERY COMPANY

116. Look For The Following TO BE OF THAT YOU GET RIGHT SPARES AND ARE NOT BUYING SPURIOUS SPARES IN THE NAME OF KIRLOSKAR SPARES, PLEASE CHECK WHETHER :- KIRLOSKAR HOLOGRAM IS PASTED ON EACH SPARE PART (HOLOGRAM COLOUR WILL CHANGE IF SOMEBODY TRIES TO CHANGE IT). Insist on kbl material specification certificate See internal surface finish of hydraulic component Insist for dynamic balancing certificate in case of impeller. Insist for valid dealership certificate from your supplier SURE FOR BETTER LIFE & TROUBLE FREE SERVICE OF PUMP STOP BUYING SPARES FROM UNAUTHORISED SUPPLIERS & INSIST FOR SPARES FROM US. VIJAY ENGINEERING AND MACHINERY COMPANY

117. New Business Development New business development department strives to ensure, that the leads for the newly introduced product and services keeps coming, NBD proactively stays in constant contact of the VEMC clientele for the upcoming business. One of the main task of the department is Demand forecasting for the total product and service portfolio. We are strongly focusing on sectors line Building and construction, Chemical, Pharma & Other industries for the upcoming requirements. VIJAY ENGINEERING AND MACHINERY COMPANY

118. Part of company to do Trials and errors with calculated results/experiments to expand the business verticals of the company. A division that will strategies the steps for growth of the company in conjunction with other departments An entity that will device necessary measures for Expanding the Horizon of the company New Business Development VIJAY ENGINEERING AND MACHINERY COMPANY

119. New Business Development Creating and sustaining new opportunities of growth and development for existing and new members of organization Adding relevant and profitable verticals into companies portfolio Growing the organization multifold in terms of revenue and sustainability in market To Nurture the Growth of the company with introduction of new and innovative products/solutions Primary Objectives VIJAY ENGINEERING AND MACHINERY COMPANY

120. New Business Development Creating suitable work environment and structure to new businesses Running initiatives for development of new business Product and Process developments within organization Growth and development of selected new businesses Aligned Objectives VIJAY ENGINEERING AND MACHINERY COMPANY

121. New Business Development Solar Controlling & Monitoring Equipment Hydro-Pneumatic System VIJAY ENGINEERING AND MACHINERY COMPANY

122. Our Products Our Services VIJAY ENGINEERING AND MACHINERY COMPANY

123. Vendor Development Right Partners to Execute Quality Projects Source of Information Price Competitiveness Multiple choices and offerings Objective : Measures : Creating supplier base of at least 3 vendors per component Strategic partnership with foreign Business partner Close working with each of vendor on project to project basis Objectives and Benefits defined for Strategic partnership: Added advantage in marketing products and solutions New products to be added in solar portfolio World outlook in the field, with tie-ups Innovative and new technology can be introduced in market Value addition to client with extended offerings and solutions VIJAY ENGINEERING AND MACHINERY COMPANY

124. Standard Electric pumpsets & FM approved Engine pumpsets for fire application to Nirlon Phase I,II,III & IV – Total order value 100+ Lacs. MSMO pumpsets for fire application to Raheja Sorento, Raheja Odessey, Ajmera Aeon – Order value 91.16 Lacs. Projects – Worked On Standard Electric pumpsets & FM approved Engine pumpsets for fire application to Nirlon Phase I,II,III & IV – Total order value 100+ Lacs. Export requirement of 22 nos Electric pumpsets for Blantyre Water Board project at Malawi, Africa was successfully executed by VEMC – Order value 125 Lacs. Standard Electric pumpsets & FM approved Engine pumpsets for fire application to Nirlon Phase I,II,III & IV – Total order value 100+ Lacs. VIJAY ENGINEERING AND MACHINERY COMPANY

125. Supplied and Commissioned 85 nos pumpsets of different duty conditions to Adlabs Imagica a project of Adlabs Entertainment Pvt Ltd – Order value 90 Lacs. Supplied 24 nos Electric pumpsets for Ahuja Builder’s 51 storey Building at Worli – Order value 85 Lacs Designed the pump layout, supplied and commissioned Vertical MSMO Electric pumpsets for fire application to Shreepati Arcade, Girgaon Site – Order value 30 Lacs. Projects – Worked On VIJAY ENGINEERING AND MACHINERY COMPANY

126. Studied the requirement, designed the pump layout, supplied and commissioned 03 nos Vertical Turbine fire pumpsets (incl. engine) to JNPT Uran site – Order value 56 Lacs. Studied the requirement, designed the pump layout drawing, supplied and commissioned 03 Engine Pumpsets for Hydro Testing facilities of Deluge Valves to H.D. Fire Pvt Ltd – Jalgaon Plant – Order value 45 Lacs. Supplied 02 nos. FM approved Engine pumpsets to MWV Vapi site – Order value 45 Lacs. Projects – Worked On VIJAY ENGINEERING AND MACHINERY COMPANY

127. FM approved Fire Pumpsets orders for Sarogi, Kolkata site – Order value 75 Lacs SITC of Submersible Hydro Pneumatic Systems at 7 Apple Hotels Pvt. Ltd. (Aurangabad & Baroda) – Order Value 12.50 Lacs. Supplied 11 Hydro Pneumatic Systems with Vertical Inline pumps for High rise residential project of Indiabulls – Order Value 32 Lacs. Projects – Worked On VIJAY ENGINEERING AND MACHINERY COMPANY

128. Giving Back To The Society (CSR) Shree AMICHAND DALUCHAND SHAH Public Charitable Trust – Scholarship to the Engineering students for their Education. MAHAVIR JEEVAN RAKSHA FOUNDATION - Medical Relief to the Heart Patients for their surgery. VIJAY ENGINEERING AND MACHINERY COMPANY

129. 2004-2005 Best Metro Dealer – Central Zone India –At Hyderabad, India- Agricultural & Domestic Product Business Group Bagged 3rd Position – At Austria – Industrial Pump Division Best Performer in Industrial Pumps- At Tokyo- Industrial Pump Group Highest Sales Turnover in Central Zone - Agricultural & Domestic Pumps Outstanding Overall Performance with KBL Triumph Moments for VEMC 2006-07-08 2005-06 Bagged 3rd Position- At Paris, France –Agriculture & Domestic Group Bagged 3rd Position- At Sydney, Australia – Industrial Pumps Division of KBL; Outstanding Overall Performer with KBL VIJAY ENGINEERING AND MACHINERY COMPANY

130. Best Business Competency & Infrastructure – At Turkey - Pump Division 2010-11 Secured 1 st position in Industrial Pump division Western region. Secured 1 st position as Best Channel Partner in India for excellent contribution in Order Booking (Value wise) Triumph Moments for VEMC 2014-15 2005-06 VIJAY ENGINEERING AND MACHINERY COMPANY

131. HAVE A QUESTION? CONTACT US [email protected] 9, Bombay Mutual Annexe Building, Cawasji Patel Street, Fort, Mumbai -400001. www.vemc.co.in 022 4343 6655 VIJAY ENGINEERING AND MACHINERY COMPANY

132. SOLAR

133. Why Solar Energy? Clean Source of energy Decreasing reserves of Coal and oil, increasing the cost of electricity Increasing pollution causing global warming Suitable Geographic and Environmental conditions available in India Can be installed independently – (reduces dependency on state power provider) VIJAY ENGINEERING AND MACHINERY COMPANY

134. Major Components of Solar Energy Solar Modules This is a long array of photovoltaic cells that converts solar energy into electric energy. DC - AC Power Inverter Inverters are used to convert the energy harnessed from the Sun in desired form of electricity (either AC or DC) Battery Bank The energy generated in excess is stored in batteries for future consumption or when the Sun is not available. VIJAY ENGINEERING AND MACHINERY COMPANY

135. Major Components of Solar Energy Battery Charge Controller Charging of battery is controlled using charge controller. Auxiliary Energy sources This sources are connected to system for alternate power , when sun(solar energy) is not available Appliances (Load) These are the components that consume electric energy generated VIJAY ENGINEERING AND MACHINERY COMPANY

136. Solar Generators Mobile and adjustable energy generator Generates around 5-6 Kwh of electricity (varies as per location) Solar Lightings All In one Street/Landscape lightings Equipped with Li-Ion battery Mono crystalline modules used for higher efficiency Solar EPC Services Complete design and system integration Wide range of module types and new technologies in PV available as solution Our Offerings VIJAY ENGINEERING AND MACHINERY COMPANY

137. Specifications : VIJAY ENGINEERING AND MACHINERY COMPANY

138. Financial Calculations Diesel Generator Calculations Solar Generator Calculations Payback (between 4th and 5th year) Unit Total Generation of electricity per liter of diesel kwh 3 Cost of diesel INR/L 57 Generation cost per unit INR 19 Generation cost per unit per year INR 6935 Annual cost of 5 units per day INR 34675 Unit Average output of solar generator Kwh 5 Total generation per year Kwh 1825 Unit cost of electricity INR/Kwh 19 Cost Saved per year INR 34675 Solar Generator Diesel Generator Year 1 518000 275000 Year 2 483325 309675 Year 3 448650 344350 Year 4 413975 379025 Year 5 379300 413700 Year 6 344625 448375 Asset Cost Per Year VIJAY ENGINEERING AND MACHINERY COMPANY

139. On-Grid System An on-grid or grid-tie solar photovoltaic system is when your solar photovoltaic system is connected to a utility source or electrical service provider. Off-Grid System This are the system which are not connected to grid and are connected directly connected to load and have battery backup in system Hybrid System (Diesel & Solar) This system is combination of 2 power sources to ensure continuous supply off electricity. Solar EPC Services VIJAY ENGINEERING AND MACHINERY COMPANY

140. Site Visit Design & Engg. Material Supply Installation & Comm. O&M Turnkey EPC and O&M services for utility scale solar projects (land /rooftop projects) Off grid Services Solar EPC Services VIJAY ENGINEERING AND MACHINERY COMPANY

141. STAGE 1 Site Identification/Concept ► Identification of potential sites ► Funding of project development ► Development of rough technical concept STAGE 2 Pre Feasibility Study ► Assessment of different technical options Approximate costs/benefits Permitting needs Market assessment STAGE 3 Feasibility Study Technical and Financial evaluation of preferred option Assessment of financing options Initiation of permitting process Development of rough technical concept Main Activities Developer First Contact with Project Development Our Methodology VIJAY ENGINEERING AND MACHINERY COMPANY

142. STAGE 4 Financing/Contracts Permitting Contracting strategy Supplier selection & contract negotiation Financing of project STAGE 5 Detailed Design ► Preparation of detailed design for all relevant lots Preparation of project implementation schedule Finalisation of permitting process STAGE 6 Construction Construction supervision Due Diligence STAGE 7 Commissioning ► Performance testing ► Preparation of as build design (if required) Financing Concept Loan Agreement Independent Review of Construction Independent Review of Commissioning Our Methodology VIJAY ENGINEERING AND MACHINERY COMPANY

143. Solutions We Offer Direct Coupled System : Direct-coupled system, where the DC output of a PV module or array is directly connected to a DC load. No electrical energy storage (batteries) hence, load only operates during sunlight hours. Maximum power point tracker (MPPT) is used between the array and load to help better utilise the available array maximum power output. Suitable for common applications such as ventilation fans, water pumps, and small circulation pumps for solar thermal water heating systems. PV Array Direct-coupled PV system DC Load VIJAY ENGINEERING AND MACHINERY COMPANY

144. Solutions We Offer Grid Connected PV system An electricity generating solar PV power system that is connected to the utility grid It consist of solar panels, one or several inverters, a power conditioning unit and grid connection equipment PV Array Inverter/Power Conditioner Distribution Panel Electric Utility AC Loads Grid-connected photovoltaic system VIJAY ENGINEERING AND MACHINERY COMPANY

145. Solutions We Offer Stand Alone with Battery Storage Stand-alone photovoltaic power systems are independent of the utility grid Energy is supplied as per demand and can be stored in batteries when in excess This type of system provides stabilised voltage and current Also facilitates in supplying surge current to motors PV Array Battery DC Load Charge Controller Inverter AC Load Stand-alone PV system with battery storage powering DC and AC loads VIJAY ENGINEERING AND MACHINERY COMPANY

146. Solutions We Offer Hybrid System: Stand-alone PV systems are designed to operate independent of the electric utility grid. Auxiliary power supply to the Load, either by Wind energy or diesel generator in case of backup required. Combination of 2 power producing system is called as Hybrid System. PV Array Battery DC Load Charge Controller Inverter AC Load Photovoltaic Hybrid System Rectifier Engine - generator, wind turbine or grid backup VIJAY ENGINEERING AND MACHINERY COMPANY

147. How PV System Works VIJAY ENGINEERING AND MACHINERY COMPANY

148. Solar Lightings Solar Courtyard Lights Solar landscape Lights Solar Street Lightings Solar Garden Lights Solar Step Wall Lights VIJAY ENGINEERING AND MACHINERY COMPANY

149. All in one Solar Lightnings High Quality and replaceable Li-Ion inbuilt Battery Backup upto 3 nights once fully charged IP 65 Enclosure Mono-crystalline solar module used for higher energy efficiency and energy generation Fast charge in 8-10 hours of bright sunlight Highlights : VIJAY ENGINEERING AND MACHINERY COMPANY

150. Advantages Of AIO Street Lights : Independent of Local utility grid. Simple to mount and less of complexity Less Maintenance compared to conventional lights Minimised risk of accidents No Wiring Cost as for conventional system VIJAY ENGINEERING AND MACHINERY COMPANY

151. Different Solar Modules Polycrystalline Thin Film All Black Monocrystalline VIJAY ENGINEERING AND MACHINERY COMPANY

152. Lion Batteries AGM Batteries Lead Acid Batteries Batteries VIJAY ENGINEERING AND MACHINERY COMPANY

153. Lithium Ion VS Lead Acid Batteries Weight Efficiency Discharge Cycle Life Cost VIJAY ENGINEERING AND MACHINERY COMPANY

154. HAVE A QUESTION? CONTACT US [email protected] 9, Bombay Mutual Annexe Building, Cawasji Patel Street, Fort, Mumbai -400001. www.vemc.co.in 022 4343 6655 VIJAY ENGINEERING AND MACHINERY COMPANY