INDUSTRIAL TRAINING PLC AND SCADA NAME :- LAKSHIT SHARMA ROLL NUMBER :- 18ESKEE064 SEM :- 7 TH SEM SUBMITTED TO :- DEPT. OF ELECTRICAL ENGINEERING
CONTENTS :- # Automation # History Of Automation # Why Automation Required In Industry? # What Is PLC? # Need Of PLC # Components of PLC ? # Panel wiring # Connecting plc with software # Ladder Logic # Logic gate in PLC # Timer and Counter # Task done in PLC # What is SCADA # Uses of SCADA # Features of SCADA # Task done in SCADA
AUTOMATION :- # Automation is a term for technology applications where human input is minimized. This includes business process automation # Types of Automation- I. Building Automation Eg : Lifts II. Scientific Automation Eg : Rocket Launching III. Industrial Automation Eg : Automated Bottle filling Stations IV. Office Automation Eg : Printers, CCTV V. Light Automation Eg : Street Solar Lightening
HISTORY OF AUTOMATION :- # The term automation was coined in the automobile industry about 1946. # In 1771 Richard Arkwright invented the first fully automated spinning mill driven by water power, known at the time as the water frame.
WHY AUTOMATION REQUIRED IN INDUSTRY :- # Automation in Industry has multitude of benefits – Lower operating costs Improved worker safety Reduced factory lead times Increased production output Easy integration Increase productivity and efficiency
WHAT IS PLC ? # A PROGRAMMABLE LOGIC CONTROLLER (PLC) is an industrial computer control system that continuously monitors the state of input devices and makes decisions based upon a custom program to control the state of output devices. # PLC Brands and Softwares Used: BRAND NAME --- SOFTWARE USED Allen Bradley --- RS Logix 500 Schneider --- Zelio Soft Delta --- Wpl Soft Omron --- Cx Programming Siemens --- Step7 Microwin Ceco electronics --- Ceco Client
NEED OF PLC :- To get the automation in the process. Controlling of equipments with just one click. Arranging so many controllers as per our requirement. To make the efficient use of digital electronics and control system. Real time application of microcontrollers, microprocessors and Input-output modules. To give the programming environment(ladder logic , SFC etc) which is even simpler than the basic C. In the industries, PLC may help to get the reduction in manpower and wastage of raw materials.
COMPONENTS OF PLC :-
PANEL WIRING:- # Panel Wiring for 2 DC I/P and 2 AC O/P
CONNECTING PLC WITH SOFTWARES:- # Connect the PLC cable in computer. # Open device manager see com no. in other ports. # Open RS Linx communication configure drivers select RS-232 DF1 devices add new enter comm port auto configure ok. # PLC is inked with computer. #Open RS Logix draw circuit proper addressing download run.
LADDER LOGIC:- # The Ladder Logic is the oldest programming language for PLC. # It is well to express combinational logic.
LOGIC GATES IN PLC :-
TIMER AND COUNTER:-
TASK DONE BY ME:-
Task: to turn on 3 led with delay of 5,10 and 15 sec respectively and then turning off in reverse order
S c a d a
WHAT IS SCADA :- # SCADA (Supervisory Control And Data Acquisition) is a system of software and hardware elements that allows industrial organizations to: Control industrial processes locally or at remote locations. # SCADA brands and softwares used: COMPANY NAME SOFTWARE NAME Wonderware Intouch 10.1 Allen bradley RS view/ Factory talk Siemens Win CC GEFANUC Cimplicity KPIT(India) Astra
# Used to: Saves time and money Less travelling for workers Increase production and efficiency of a company Reduce man power need Saves energy Reliable USES OF SCADA :-
DYNAMIC REPRESENTATION:- # This feature explains about the representation of various symbols of field instruments which are present in tool library which can be utilized in SCADA applications #SCADA is not dedicated to any specific industry hence its library is so large that you can use it for any industries available
DATABASE CONNECTIVITY:- # SCADA doesn’t have its own database just like Microsoft . Hence for storage it depends on databases available in market # It can be connected to VB,SQL,EXCEL or SAP
DEVICE CONNECTIVITY:- # SCADA is not a 100% controller i.e. it alone can’t run process . It can be connected to any PLC or DCS # Hence any PLC or DCS that are available in the market by using specific driver software can be controlled for our purpose
ALARMS:- # In the field area alarms are generated for warnings or to keep the process between certain limits # The format consist of date, time, status, priorities, many such elements which can be used for generation of reports
TRENDS:- # These are also called as XY plotters or Data loggers. Basically it represents the values in wave formats. It is one of the important feature of SCADA # It plots the value with reference to time. # Trend is subdivided into real time and historical trends i.e. we can see the present values of the process as well past values and can be stored and records can be maintained for the same
SCRIPTS:- # it is the combination of logial operators which are writtten in a statement . # it is used to run the applications made or stimulate before final execution . # Various type of scripts make project execution simpler for programmer.
SECURITY:- # Every application has to be secured from unauthorized users by different security levels. # In SCADA this security can be given as a whole as well as individually.
RECIPE MANAGEMENT:- # One of the finest feature of any SCADA # It explains that we can maintain various recipes of different process and implement it on the process # All the recipes are stored in a single server and it can be fetched by any client server from any area to run the process
NETWORKING:- # It explains we can share SCADA applications on LAN or internet as well exchange of data is possible # Many networking protocols are supported by SCADA software. # SCADA can be put on networking with other peripherals and processors with various networking topologies.