MANUAL PULSAR_II-ELECTRICAL_DIAGRAMS.pdf

DIAGRAMAS ELECTRICOS MOTO PULSAR

1. ELECTRICAL WIRING DIAGRAM - PULSAR 180 CC
B/Y
INSTRUMENT CLUSTER
Y/RL/WL/W
Y
B Y
/
W
B/Y
B/Y
B/Y
SIDE STAND
SWITCH
B/Y
R/W
HORN (RH)
RY
B/Y Br/B
W
B/YY/R W/RL/WR L/W
C
OI
L
S
PUL
ING
MAGNETO
B
B/WB/Y
B
B
STARTER
MOTOR
R
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
Lg
Lg
B/YW/Y
FUEL LEVEL
GAUGE
POSITION LAMP
12V-5W- 2 Nos.
B
Br
B/Y
W/Y
Lg
Gr
G
R
R/B
R
B/Y
B/Y
R/B
O
F
F
O
N
Y/RL/W L/W W R
/
R B/Y
B/Y
Br/BB/Y
GG
B Y/
B/Y
B/Y
B/Y
/B YB/Y
/B Y/B Y
L
/B Y
R/R W
/B Y
L
GrGr
Br L
LBr
GG
Br L
LBr
R/Y
B/W
W
Br
GrGr
NEUTRAL
SWITCH
HORN (LH)
SIGNAL
LAMP
REAR LH
SIGNAL
LAMP
REAR RH
REAR BRAKE
SWITCH
FRONT BRAKE SWITCH
SIGNAL LAMP
FRONT LH
HEAD LAMP
ASSY/LAMP
12V-35/35W HS1
IGNITION
SWITCH
SIGNAL LAMP
FRONT RH
LAMP 12V-10W
EARTH-FRAME
CABLE ASSY. RED
CABLE
ASSEMBLY
EARTH
CLUTCH
SWITCH
Y/G
B/Y
Br
Y/G
B/Y
O/Br
O/Br
Y/G
SPARK
PLUG
H.T.
COIL
B/R
SWITCH ASSY.
R
Lg
Lg
R/W
Br
R/B
O/Br
W/Y
L/W
Gr
G
Lg
B
B/Y
R
W
PIN NO.1
VEHICLE SPEED SENSOR + INPUT
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.3
HIGH BEAM INDICATOR
PIN NO.4
TALE-TELL SIDE STAND INDICATOR
PIN NO.5
FUEL GAUGE INDICATOR
PIN NO.6
VEHICLE SPEED SENSOR OUTPUT
PIN NO.7
TALE-TELL BLINKER- RH INPUT
PIN NO.8
TALE-TELL BLINKER- LH INPUT
PIN NO.9
TALE-TELL NEUTRAL INDICATOR
PIN NO.10
TACHOMETER
PIN NO.11
COMMON GROUND
PIN NO.13
POSITION LAMP ON- INPUT
PIN NO.20
PERMANENT BATTERY + INPUT
O/Br
R/W R/W
L/W
L/W B/Y
VEHICLE
SPEED
SENSOR
SWITCH- BODY CONTROL UNIT
FROM
LH SWITCH
FROM
S.C.B. UNIT
R/Y R/B Br/B
G Gr
R/W
R/W
NOT USED
B/Y
W/R
B
Br
KIL SWITCH
HALL SENSOR ASSLY
(S.C.B. UNIT)
MAGNET ASSLY
(S.C.B. UNIT)
AC INPUT
& OUTPUT
DC INPUT
& OUTPUT
W/R
R
B/R
POSITIVE SUPPLY
LH SIDE IND. OUTPUT
RH SIDE IND. OUTPUT
GROUND
ASSY.
LIGHT
NO.
PLATE
5W-1 NO.
R
B Y/
TAIL
LAMP
ASSY
TAIL/
STOP
LED
B/Y
B/W
W
Br
R
R/B
B/Y
R/Y
B/Y
20 PIN COUPLER WITH DUST COVER
FROM
RH SWITCH
CONTROL
SWITCH
RH
CONTROL
SWITCH LH
REGULATOR
C.D.I. ASSY.
SPARK
PLUG
H.T.
COIL
Y/RL/WL/W
Y
B Y
/
W
G
Y
G
Y

2. IGNITION CIRCUITINDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC
L
CIO
PU
S
IN
L
G
MAGNETO
O
F
F
O
N
B/W
B/Y
IGNITION
SWITCH
B
B/Y W/R B/R
REED SWITCH
ASSY. (TPS)
SPARK
PLUG
H.T. COIL
No. 2
(For
Secondary
Spark Plug)
B/R
H.T. COIL
No. 1
(For
Primary
Spark Plug)
B/W
B/Y
B/W
W/R
B/YW/R
B/Y W/RB/W
C.D.I. ASSY.
G
Y
SPARK
PLUG
R
R
R
R
EXCITER COIL
Kill Switch

3. BATTERY CHARGING CIRCUIT
MAGNETO
L/W L/W
L/WL/W
W
W
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
R
REGULATOR
RECTIFIER UNIT
B/Y
B/Y
BATTERY
CHARGING COIL
B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

4. BRAKE LIGHT CIRCUIT
FRONT BRAKE
SWITCH
O
F
F
O
N
W
Br
IGNITION
SWITCH
L
B/Y
STOP
LAMP
LED
BANK
B/Y
EARTH-FRAME
W
FUSE
10 Amps
W/B
STARTER RELAY
70A RATING
Br L
LBr
REAR BRAKE
SWITCH
Br L
LBr
BATTERY
12V-9Ah
R R
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

5. HORN CIRCUIT
CONTROL
SWITCH LH
BODY CONTROL UNIT
B/Y
EARTH-FRAME
B/YBr/BB/Y
W
FUSE
10 Amps
W/B
STARTER RELAY
70A RATING
IGNITION
SWITCH
O
N
Br Br
O
F
F
W
Br
Br/B
Br/B
W
B/Y
Br/B
HORN (RH)HORN (LH)
B/Y
BATTERY
12V-9Ah
R B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

6. AC LIGHTING CIRCUIT
INSTRUMENT CLUSTER Y/R
Y
RY
W
Y/R
MAGNETO
B
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
POSITION LAMP
12V-5W- 2 NOS.
B/Y
R
R/B
R
R/B
O
F
F
O
N
R/Y
W
Br
HEAD LAMP
ASSY/LAMP
12V-35/35W HS1
IGNITION
SWITCH
R
R/B
B/Y
R
W
PIN NO.3
HIGH BEAM INDICATOR
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.11
COMMON GROUND
PIN NO.13
POSITION LAMP ON- INPUT
PIN NO.20
PERMANENT BATTERY + INPUT
BODY CONTROL UNIT
R/Y
R/B
AC INPUT
& OUTPUT
W
Br
R
R/B
R/Y
20 PIN COUPLER WITH DUST COVER
CONTROL
SWITCH RH
REGULATOR
RECTIFIER
UNIT
Y/R
Y
TAIL
LAMP
ASSLY
TAIL/
STOP
LED
RR
B/YB/Y
BrBr
NO.
PLATE
LAMP
5 W
LIGHTING
COIL
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

7. SPEEDOMETER & TACHOMETER CIRCUIT
INSTRUMENT CLUSTER
W
B
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
B
Br
B/Y
O
F
F
O
N
W
Br
IGNITION
SWITCH
Br
L/W
B
B/Y
W
PIN NO.1
VEHICLE SPEED SENSOR + INPUT
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.6
VEHICLE SPEED SENSOR OUTPUT
PIN NO.10
TACHOMETER
PIN NO.11
COMMON GROUND
PIN NO.20
PERMANENT BATTERY + INPUT
L/W
VEHICLE
SPEED
SENSOR
W
Br
B/Y
20 PIN COUPLER WITH DUST COVER
C.D.I. ASSY.
R/W R/W
B
B
B/Y B/Y
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

8. SIDE INDICATOR CIRCUIT
TURN SIGNAL
SELF CANCELLATION DEVICE
POSITIVE SUPPLY
LH SIDE IND. OUTPUT
RH SIDE IND. OUTPUT
GROUND
PIN NO.7
TALE-TELL BLINKER- RH INPUT
PIN NO.2
INSTRUMENT CLUSTER- INPUT
PIN NO.8
TALE-TELL BLINKER- LH INPUT
PIN NO.11
COMMON GROUND
PIN NO.20
PERMANENT BATTERY + INPUT
O
F
F
O
N
Br
IGNITION
SWITCH
W
Br
B/Y
EARTH-FRAME
W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
B/Y
GrGr
SIGNAL
LAMP
REAR
RH
W
B/YB/Y
W
GrGr
B/Y
B/Y
GrGr
SIGNAL LAMP
FRONT RH
B/Y B/Y
B/Y
W
Gr
B/YBr
B/Y
B/Y
Gr
BODY CONTROL UNIT
GG
SIGNAL LAMP
FRONT LH
GG
SIGNAL
LAMP
REAR
LH
BATTERY
12V-9Ah
R
GGG
Br
BrBr
CONTROL
SWITCH LH
B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

9. FUEL INDICATOR CIRCUIT
O
F
F
O
N
IGNITION
SWITCH W
PIN NO.20
PERMANENT BATTERY + INPUT
PIN NO.5
FUEL GAUGE INDICATOR
B/YW/Y
FUEL LEVEL GAUGE
B/Y
EARTH-FRAME
W/YW/Y
W
INSTRUMENT CLUSTER
W
W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
BATTERY
12V-9Ah
R
W/Y
PIN NO.11
COMMON GROUND
B/YB/Y
SPEEDOMETER COUPLER
PIN NO.2
INSTRUMENT CLUSTER + INPUT
Br Br
Br Br
B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

10. STARTER MOTOR CIRCUIT
O
F
F
O
N
IGNITION
SWITCH
W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
Lg
NEUTRAL
SWITCH
Y/G
B/Y
Y/G
B/Y
Lg Lg
B/Y
EARTH-FRAME
INSTRUMENT CLUSTER
PIN NO.9
TALE-TELL NEUTRAL INDICATOR
PIN NO.20
PERMANENT BATTERY + INPUT
Lg Lg
W
Y/G
W
STARTER
MOTOR
BATTERY
12V-9Ah
R
R
BODY CONTROL UNIT
DC INPUT
& OUTPUT
CONTROL
SWITCH RH
Br Br
Br
W
B/Y
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.11
COMMON GROUND
Br Br
Please note that
Starter Switch is enable only
if Kill Switch is in
‘OFF’ condition.
B
R/W
R/W
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

11. NEUTRAL LIGHT CIRCUIT
PIN NO.20
PERMANENT BATTERY + INPUT
PIN NO.9
TALE-TELL NEUTRAL INDICATOR
INSTRUMENT CLUSTER
LgLg
Lg
NEUTRAL SWITCH
O
F
F
O
N
IGNITION
SWITCH W W
W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
Lg
W
W
PIN NO.11
COMMON GROUND
B/YB/Y
BATTERY
12V-9Ah
R
PIN NO.2
INSTRUMENT CLUSTER + INPUT
BrBr
B
Br Br
Br
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

12. SIDE STAND INDICATION CIRCUIT
O
F
F
O
N
IGNITION
SWITCH
W
W
FUSE
10 Amps
W/B
STARTER RELAY
70A RATING
B/Y
EARTH-FRAME
B/Y
B/Y
SIDE STAND SWITCH
O/Br
O/Br
INSTRUMENT CLUSTER
PIN NO.4
TALE-TELL SIDE STAND INDICATOR
PIN NO.11
COMMON GROUND
PIN NO.20
PERMANANT BATTERY + INPUT
O/Br
B/YB/Y
W
W
W
SPEEDOMETER COUPLER
BATTERY
12V-9Ah
B
R
PIN NO.2
INSTRUMENT CLUSTER + INPUT
BrBr
Br Br
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC