Matt Heaters by Tristar Engineering & Chemical Co. Maharashtra

Established in year 1979,Tristar Engineering & Chemical Company is an ISO 9001:2008 Certified Organization engaged in manufacturing and supplying of Industrial Heating and Filtration Systems, prodcuts having a vast expirence spanning over 3 decades . We are a registered small scale industries unit based out of Rabale, Navi Mumbai.We are one of the first company to manufacture industrial electrical heaters in India. We were also the first company to design, supply and erect 500mm dia floating suction at HPCL mumbai airport. Our range finds usage in fuel handling systems for boilers, power plants, beverages, distilleries, storage tank & LPG/Lube Oil bottling plants.Today, we are one of the leading manufacturers of products for petroleum retail outlets like Pressure Vacuum Valves, Silica Gel Breathers and Foot valve.

1. Tristar Engineering & Chemical
Company
ISO 9001:2008 Certified
W-41B, MIDC Rabale, Off Thane BelapurRoad, NaviMumbai 400701
Phone: [phone] Fax: [phone]
Email: [email protected]/ [email protected]
Web: www.tristarengg.co.in

2. Introduction
ReputedmanufacturerofElectricalHeaters,Strainers,FloatingSuctionandother
equipmentswithvastexperienceofover30years.
Design,Manufacture&Supplyofequipmentsforvariousindustrialapplicationsat
ourfactoryinNaviMumbai
CatertoavarietyofindustriessuchasOilandGas,FuelHandlingSystems,Shipping,
PowerPlants,Textile,Chemicals&PetroleumRetailOutlets
Indepthstudyofcustomerneedstoprovidetailormadesolutions
ContinuousImprovement&Innovation
AmongstthefirsttodevelopElectricHeatersforoilapplicationsinIndia
Firsttodesign,supplyanderect500mmdiafloatingsuctionsforHPCLatMumbai
Airport.
OnlymanufacturerofweightloadedsingleaxisPVvalvesforuseonventlinesat
PetrolPumps/GasStations
Ourstrengthliesinouraccesstohighlyqualifiedandexperiencedtechnocratsand
workforce
ISO9001:2008certified

3. Product Profile
Strainer
(Filters)
Others
Petrol RO
/Gas stations
Electrical
Heaters
Immersion
Heater
Circulation
(Inline)
Suction
(Outflow)
Tubular Cartridge
Basket
(Simplex)
Duplex
Y type / T
type
Floating
Suction
Pre Heating
modules
Pressure
Vacuum Valve
Silica Gel
Breathers

4. Immersion Heaters
( Floor / Mat Heaters)
•Designedfordirectcontactheatingoffluidsincludinggases.
•Usedtomaintainorraisetemperatureoffluidsintanksorprocess
vessels
•Elementconstruction-TubularorCartridge
•Connectiontype-Threadedscrewplug/Flanged/Overtheside
AdvantagesofTristarHeaters
•Customizedtosuityourrequirementstakingintoconsideration
processparameters.
•Optimalwattdensityforlongtroublefreelife,nocharring/coking
offluid.
•EvenHeatdistributionoverthesurfaceoftheelementavoidinghot
spots
•Easilyreplaceablewithoutdismantlingtheheaterbodyoremptying
thecontentsoftank,featureonrequest.
•Varioustemperaturecontrolandmeasurementdevices
•Passivatedcomponentsforuseincorrosivesolutions,onrequest.
•ApprovedWeatherProof(IP55)andExplosionProof(IP66)
enclosures,onrequest.
•1kWto200kWsingleheater,highercapacitiescanbedesignedand
manufactured

5. Circulation (Inline) Heaters
•Designedtoheatflowingfluidsincludinggasses
•Theheaterconsistsofinletfromwherethefluidentersthevessel
chamberandmovesovertheheatingelementspickingupheat
evenlytowardstheoutletontheotherendofthevessel.
•Elementconstruction-TubularorCartridge
•Connectiontype–Flanged/Threaded
AdvantagesofTristarHeaters
•Customizedtosuityourrequirementstakingintoconsideration
processparameters.
•Optimalwattdensityforlongtroublefreelife,nocharring/coking
offluid.
•Heatingelementseasilyreplaceablewithoutdismantlingtheheater
body,onrequest.
•Varioustemperaturecontrolandmeasurementdevices
•Passivatedcomponentsforuseincorrosivesolutions,onrequest.
•ApprovedWeatherProof(IP55)andExplosionProof(IP66)
enclosures,onrequest.
•1kWto500kWsingleheater,highercapacitiescanbedesignedand
manufactured

6. Suction (Outflow) Heaters
•Designedtoheatviscousfluidasitflowsthroughtheheatertobring
ittopumpabletemperature
•usedinlargestoragetankstoprovideforquickflowthroughheating
ofviscousmaterials
•Elementconstruction-TubularorCartridge
•Connectiontype–Flanged
AdvantagesofTristarHeaters
•Heatingelementseasilyreplaceablewithoutdismantlingtheheater
body
•Replacementofheaterelementswithoutdrainingthetank
•Customizedtosuityourrequirementstakingintoconsideration
processparameters.
•Optimalwattdensityforlongtroublefreelife,nocharring/coking
offluid.
•ApprovedWeatherProof(IP55)andExplosionProof(IP66)
enclosures,onrequest.
•Twothermostats/RTDoneforcontroloneforsafety
•1kWto200kWsingleheater,highercapacitiescanbedesignedand
manufactured

7. Electrical Heater
Design Code -ASME Sec VIII Div I
Material of Construction
•ScrewPlugs-BrassandSS1”to3"BSPorNPT
•Flanges-AsperANSIB16.5,CS,SS304,SS316
•HeatingElements(CasingPipes/TubularElements)-
Copper,CS,PassivatedSS,SS304,SS316,SS321,
Incoloy,andTitaniumandTeflon/PTFE
(Polytetrafluorethylene)coated.
•Body Shell -CS, SS 304, SS316, SS321 etc.
•Resistance Wire –Kanthal
•TemperatureControlsandSafety-Thermostats,RTD,
ThermocoupleandPID
•Accessories-DrainValve,PressureGauge,Pressure
ReliefValve,FlowSwitch,PressureSwitch,Pump
InterlockRelay,LowLiquidCutoff.
ElectricalTests-ResistantTest,InsulationTest,High
VoltageTest,kW,VoltageandAmphereTest,
HydrostaticTest(Inprocess)
Applications where tubular elements are used
•Water Heating , Process Solutions
•Heat Transfer Oil Heating
•Fuel Oil / Water Pre Heating
•Heavy oils Tank heating
•Freeze Protection
•Steam, Air and Gas Heating
•Boiler equipment, Process air equipment, Food
Processing equipment, Plating Baths, Cleaning
and Rinsing tanks, etc.
Applicationswherecartridge/openbobbinheating
elementscanbeused.
•Large Diameter tank content Heating
•Heavy weight Fuel oil / Asphalt
•Fuel Oil Preheating / Jacket Water Heating
•Plating Baths, Cleaning and Rinsing tanks

8. Strainer / Filters –Basket (Simplex)
•Effectivefiltrationofsuspendedimpuritiesorsolidparticlesfromfluids
•Ensuressmoothflowoffluidsandprotectstheequipmentonthelinefrom
harmfulflowcontaminationbycapturingdirtanddebris
•Constructiondeign–InwellType&CrossElement
•Elements–SingleorMultipleelementsdependingonsize.
MainFeaturesandAdvantages:
•Customdesignedtosuitprocessparametersofflowrate,pressuredropand
filtration.
•LargerBasketArea(GrossFiltrationArea)–atleast25timesthecross
sectioninletarea,resultinginlesserpressuredropandlessercleaning
frequency.
•Compactdesign-Canbemountedonpipelineslikeavalve.
•PositiveFiltration-Speciallydesignedbasketseatingarrangementwith
springensuresnoliquidbypass
•DegreeofFiltration–Coarsefiltrationdownto5micronsorlesscanbe
achievedfromawidechoiceoffiltermedia.
•ReducedFrequencyofCleaningandmaintenance–HigherGrossfiltration
areaandmultiplebasketsensurethatthefrequencyofcleaningislow.
•InlineorOfflineconstructionavailable.
•AvailableinCarbonsteel,Stainlesssteelofvariousgrades.Galvanization
onrequest.
•StandardSizes–25NBto500NB,Largersizesavailable/

9. Duplex Strainer / Filters
•Used in continuous processes where the fluid flow cannot be interrupted
periodically for cleaning purpose or other maintenance.
•Ensuressmoothflowoffluidsandprotectstheequipmentonthelinefrom
harmfulflowcontaminationbycapturingdirtanddebris
•Constructiondeign–ThreeWayValveorFourIsolatedValvedesign,Inline
orOfflineconstruction
•Elements–InwellTypeorCrossElement,SingleorMultipleelements
dependingonsize.
MainFeaturesandAdvantages:
•Customdesignedtosuitprocessparametersofflowrate,pressuredropand
filtration.
•LargerBasketArea(GrossFiltrationArea)–atleast25timesthecross
sectioninletarea,resultinginlesserpressuredropandlessercleaning
frequency.
•PositiveFiltration-Speciallydesignedbasketseatingarrangementwith
springensuresnoliquidbypass
•DegreeofFiltration–Coarsefiltrationto5micronsorlesscanbeachieved
fromawidechoiceoffiltermedia.
•ReducedFrequencyofCleaningandmaintenance–HigherGrossfiltration
areaandmultiplebasketsensurethatthefrequencyofcleaningislow.
•AvailableinCarbonsteel,Stainlesssteelofvariousgrades.Galvanization
onrequest.
•StandardSizes–25NBto500NB,Largersizesavailable

10. Floating Suction Pre Heating Modules
•Theseassembliesaredesignedtofloatnearthetopof
theliquidsurfaceanddrawliquidwhichisgenerallyfree
fromimpuritiesandwater
•Usedwithinstoragetanksforpetroleumandaviation
products.
•AvailableforHorizontalandVerticalTanks.
•DesignedandManufacturedforlongtroublefreelife
MainFeaturesandAdvantages:
•Customdesignedtosuityourrequirementsofsize,flow
rate,pressuredrop
•AvailableinCarbonsteel,StainlesssteelandAluminium
•StandardSizes–50NBto500NB,Largersizes
available/
•Skidmountedunitsforjacketwaterpreheatingoroil
preheating
MainFeaturesandAdvantages:
•Customdesignedtosuitprocessrequirements
•AvailableinCarbonsteel,Stainlesssteel

11. Tank Cleaning Services
•WeuseGamajetTankCleaningMachinesforcleaningtankswithouthumanentry.
•Rotaryimpingementtankcleaningsystems,themosteffectiveandefficienttankcleaningsolution.
•Combinepressureandflowtocreatehighimpactcleaningjets.
•Cleaningoccursatthepointatwhichtheconcentratedstreamimpactsthesurface.Itisthisimpactandthetangential
forcethatradiatesfromthatpointwhichblastscontaminantsfromthesurface,scouringthetankinterior.
•InconjunctionwiththisimpacttheGamajetisengineeredtorotateinaprecise,repeatableandreliable360-degree
pattern.
•Cleanertankswithlesserresourcesandshortertimeleadingtomorebatches,increasedproductivityandhigher
profits.
•LesserWater(80%Savingsapprox)LesserTime(85%Savingsapprox)LesserChemicals(90%Savingsapprox)
•Effectiveness–Fullcoverageoftankwithconsistentimpact.
•Efficiency–
–TimeSaving
–IncreasedProductivity
–ReducedLabourCost
–EffluentSaving–Lesswaterandchemicalstodispose
–Consistentimpact.
•Safety–Eliminatesconfinedspaceentry.
•Reliability–Followsthecleaningpatterneverytimeallthetime,LowMaintenancecost.

12. Few Of Our Esteemed Clients.
Industry Clients
OEM WartsilaIndia,KirloskarOilEngines,GEAWestfalia,MANDiesel&Turbo
India,AlfaLaval,RollsRoyce,Powerica
Pharmaceuticals Glaxo,Pfizer
Cement Ultratech,GujaratAmbuja,ACC,JKwhite,MadrasCements
Shipping TembaShipyards,ABGShipyard.
Contracting&EngineeringL&T,BHEL,LloydsInsulation,XiconInternationalLtd,Teknokem
Engineers,Em-G-emconsultants,ShalcotMechnique,FujiTechnical
Services,ArtsonEngineering,ValiantPowerProjects,VaTechWabag,
LPGBottling SiragaIndia,PamSystems
Steel JindalGroup,MaharashtraSeamless
Textiles AlokIndustriesLtd,GardenSilkMillsltd,ThreadIndia,AnandFabrica,
HindSpinner,Spentex,MaharajaSyntex,RelianceChemo,NaharSpinning
MillsLtd,PrabithaSyntexLtd,NitinSpinner.
Oil&Gas IndianOilCorporation,HindustanPetroleumCorporationLtd,GujaratGas
Others HEGLtd,DCWChemical,HLL,BitorIndustries,KudremukhIronOre
CompanyLtd,BILT