MCP3 Stitching with Heating mop making machine.pptx

MCP3 mop making machine

1. MCP3 Stitching with Heating By R&D Department

2. Advantage of the Machine The advantage of the machine is the it can produce quality product in less time . It can combine the operation like stick the pocket on the canvas also fold the towel and will stitch the hole piece .

3. Production report Name quantity Total production required per year 1111500 8 hours Production of our machine 1400 Total Production required per day 3562.5 Machine required 3    

4. Design of the Machine

5. Design of the machine

6. Mechanical Material MS Pipe   Name quantity Total pcs Availability in house 1 1.5” pipe 84 inches 4 yes 2 1.5” Pipe 29 inches 7 yes 3 1.5” pipe 30 inches 4 Yes   1.5 “ pipe 104 inches 1 yes 4 1” Pipe 84 inch 2 yes 5 1” pipe 34 inch 2 Yes 6 1” pipe 25 inches 1 Yes 7 1” pipe 17 inches 2 Yes 8 2” pipe 50 inches 1 Yes 9 1.5 Ms angle 25 inches 3 Yes 10 1.5” Ms angle 120 inches 1 Yes 11 1.5” angle 163 inches 1 Yes 12 1.5 “ angle 270 inches 1 Yes 13 2” angle 34 inches 34 inches 1 Yes

7. Mechanical Material   Name Total pcs Availability in house 1 2 hp motor 1 no 2 Shaft d=20 mm l = 23in 2 yes 3 Grari 9 yes 4 GTR nisei gear box 1:100 1 yes 5 P bracket with bearing 205 4 YES 6 P type bracket with uc bearing 204 4 yes 7 Roller d= 70mm l= 14 2 yes 8 Ms plate gage 18 w=205mm l = 16mm 1 yes 9 Ms thread rod d=12 mm l=22 in 2 yes 10 Ms sheet 18 84in 1 yes 11 Ms plate 12 gage 145*80 6 yes 12 Pneumatic jack 150*50 with fitting 2 no 13 Stitching machine 1 needle 2 yes 14 Iron soldering 100 watt 4 no 15 Pocket picker 2 yes 16 Timing belt 275 2 no 17 Timing pulley 4   18 Roller gear 2 yes

8. Mechanical Material   Name Total pcs Availability in house 1 Ms boult 8 60 No 2 Ms boult 10 60 no 3      

9. Electrical Material Sr.No+C3:D22 ITEMS 1 HMI TK 8071 WITH COMMUNICATION CABLE 2 PLC FATEK 24MCT 3 MODULE FBC-8YR 4 POWER SUPPLY 24VDC 5A 5 INVERTER 1.5 KW (VFD) 6 SSVR 40A 7 MAGNET 32A 8 MCB 3 POL 9 DUCT 40*60 10 DUCT 25*60 11 RELAY 5PIN WITH BASE WITHOUT PCB CARD 12 ENCORDER 13 PROXIMITY SENSOR NPN ( RANGE 4MM) 14 PUSH BUTTON RED & GREEN 15 TRANSFORMER 220V TO 110 V 16 NEUTRAL STRIP 17 DB BOX (2'*3'*10") 18 CONTROL WIRE (RED ,BLACK WHITE 1.5MM ) 19 FLEXIBLE PIPE 1"  

10. Cost of Mechanical Material NAME COST 1 Ms Pipe 30,000 2 2hp motor 25000 3 Grari 15000 4 Gear set 7000 5 P bracket with bearing 205 14000 6 Bracket with bearing 204 12000 7 Pneumatic jack 10,000 8 Iron Soldering 12000 9 Timing belt 4000 10 Roller gear 7000 11 Juki Stitching Machine 50,000 12 Ms Thread Rod 1500 13 Ms Roller 3000

11. Mechanical Cost Name Cost 14 Ms sheet 3000 15 Ms plate 7000 16 Ms boult 7000 17 Stepper motor 35000 18 Gear box 30,000 Total cost 266200

12. Total days for the Project Name Total days Cost of the Labour 1 Modification of the structure 6 days 13929 2 Making structure of the stitching machine 5 days 11600 3 Phase of the Iron Soldering Plate 3 days 7000 4 Modification of the Pocket picker 3 days 7000 5 Fitting of the pocket picker and iron soldering plate 3 days 7000 6 Fitting of stitching machine and setup gear box 4 days 9300 7 Electrical Working 3 days 7000 8 Pocket picker setup 2 days 4650 total 29 67480

13. Electrical cost MCP3 MOP STITCHING WHIT HEATING MACHINE: 5 MACHINE Sr.No+C3:D22 ITEMS QTY COST AVILIBLE MATERIAL 1 HMI TK 8071 WITH COMMUNICATION CABLE 5 200000   2 PLC FATEK 24MCT 5 175000   3 MODULE FBC-8YR 5 125000   4 POWER SUPPLY 24VDC 5A 5 45000   5 INVERTER 1.5 KW (VFD) 5 50000   6 SSVR 40A 5 25000   7 MAGNET 32A 12 30000   8 MCB 3 POL 5 7500   9 DUCT 40*60 30LTH 30000   10 DUCT 25*60 15LTH 15000   11 RELAY 5PIN WITH BASE WITHOUT PCB CARD 75 75000 6PCS 12 ENCORDER 6 9000   13 PROXIMITY SENSOR NPN ( RANGE 4MM) 32 62000   14 PUSH BUTTON RED & GREEN 12EACH 13200 3PCS 15 TRANSFORMER 220V TO 110 V 5 50000   16 NEUTRAL STRIP 10 2500   17 DB BOX (2'*3'*10") 2 14000 3PC 18 CONTROL WIRE (RED ,BLACK WHITE 1.5MM ) 1COIL EACH 30000   19 FLEXIBLE PIPE 1" 40FT 22000     TOTAL COST   980200  

14. Total Cost Total Cost = (Mechanical + Electrical +Labour )cost Total cost = 505,000

15. Total Cost for 6 machine Now by Subtracting the price of Material we have Calculated the cost per Machine Total cost per Machines = 455,000 Total Cost for 6 machine = 2730000