Mobil Lubricant Analysis

This presentation will explain the importance of used oil analysis. If you want to cut the cost, don't try to use cheap product but try to extend premium lubricant by monitoring with lubricant analysis.

1. KEEPING YOUR EQUIPMENT PERFORMANCE-READY

2. Our Capabilities Qualified In-House Lube Engineers plus ExxonMobil Field Engineer ExxonMobil Engineering Global Support available if required Field Engineering Service Delivering Mobil Serv to you

3. Umbrella brand of technical services

4. Mobil Serv ℠ services highlight: Plant Study Lube Recommendation Startup & Compatibility Study Lubrication Training Mobil Serv ℠ Lubricant Analysis

5. Plant Study Potential Benefits of Plant Study During this service, ExxonMobil engineers and Distributor Lube Engineers conduct a thorough assessment of your plant’s current lubricants, lubrication requirements and practices . They provide a comprehensive review and documentation of practices and apply expert insight to your operation. This allows them to identify and record areas where a change in lubricant or practices could improve performance .

6. Lube Recommendation Potential Benefits of Lube Recommendation Experienced ExxonMobil engineers and Distributor Lube Engineers assess your current lubricants and recommend, when required, more effective product choices to help maximize equipment reliability for optimum productivity .

7. Startup and compatibility services Potential Benefits of Startup and compatibility services Our highly qualified engineers use their lubricant knowledge to identify compatibility situations and determine current machinery conditions . They evaluate the compatibility of recommended replacement fluids, cleanliness requirement and lubricant application with current fluids and machine components. Then, they identify operational and design improvements to maximize equipment and lubricant life .

8. Lubrication Training Potential Benefits of Lubrication Training ExxonMobil field engineers and Distributor Lube engineers conduct training sessions covering topics such as: lubricant function and composition, lubrication of bearings, gears and engines, and lubricant safety, storage and handling . They emphasize application and technical issues to create an awareness of the significant impact of lubrication practices — and apply the lubrication expertise of ExxonMobil lubricants to your practices.

9. Lubricant Analysis Potential Benefits of Lubricant Analysis Mobil Serv ℠ Lubricant Analysis is a state of the art oil analysis program designed to monitor critical use-oil indicators based on international standards and leading equipment builder specifications. Using advanced interpretation logic and a full spectrum of analytics.

10. Why test the oil? Helps determine if equipment is operating efficiently Similar to a blood sample taken during a medical exam Identifies contamination, potential wear, and Monitors oil condition Oil is the life blood of the equipment!

11. Take a look inside…… Contact with air High temperatures Mechanical action Contamination Factors that change the oil and equipment performance:

12. Goals of oil analysis Ensure equipment reliability and prevent equipment failures Extend equipment life Extend lubricant life Reduce unscheduled downtime Reduce lubricant consumption and disposal Reduce maintenance costs Maximize performance of the equipment while reducing maintenance costs.

13. Relation of oil analysis to maintenance strategies Reactive Repair After Failure Disruptive Safety Risk High Cost Lost Production Proactive Eliminate Root Cause – No Repair Maximum Availability Prevention versus Repair Dependable Operation Managed Environment Redesign Systems Planned Repair Before Failure Scheduled Preventative or Predictive Lower Cost Utilize Idle or Off-Peak Time

14. Where does oil analysis fit in? %Failure Time to Failure (application dependent) Typical lifecycle of a rotating machine component Time to failure varies widely depending on various operational and environmental conditions

15. %Failure Time to Failure (application dependent) Where does oil analysis fit in? Concentrate maintenance effort when and where it will do the most good

16. %Failure Time to Failure (application dependent) Where does oil analysis fit in? Waiting beyond the planned maintenance opportunity may be too late to extend equipment life It’s time to predict impending failure

17. Proactive pays off! Going back to our human analogy with blood tests and diet, it’s clear that being proactive pays off in the long run.

18. Why Mobil Serv Lubricant Analysis? Analysis Options Detailed Recommendations Local Field Support Mobil Serv Lubricant Analysis provides value to customers in three key ways:

19. Types of oil analysis Routine sampling via Mobil Serv Lubricant Analysis Forensic, non-routine analysis via Mobil Serv Advanced Analytics There are two types of oil analysis:

20. Types of equipment tested

21. Types of equipment tested

22. Types of equipment tested

23. Determining What to sample Consider these Five General Factors Fluid Age Factor Equipment age factor Operating Environment Economic impact of failure Target Results Hours/Kilometer/miles since last oil change Oxidation, Contamination Synthetic/Premium/Mineral Hours/Kilometer/miles Rated life expectancy Made and Model number High dirt/dust environment High loads/pressures/speeds High temperatures Low temperatures Chemical contamination Wet environment Safety risk Operational criticality Repair costs Downtime cost Lost production Spared Unit Above control limits Within control limits

24. Account set up and registration an assets Application Equipment Manufacture Lubricant Type of Service Lube oil sump capacity

25. Determine when to sample- Frequency Follow OEM recommended sample intervals In absence of OEM guidelines, leverage the guidance in MSLA Condition-monitoring fundamentals guide After selecting the frequency, establish a sampling schedule OEM- Original Equipment Manufacture

26. MSLA sample interval guidelines Industrial/Plant equipment Off-highway equipment On-highway equipment Application Frequency Application Frequency Application Frequency Landfill gas engine 250 Hours Diesel engine 250 Hours Diesel engine 25,000 km Generator engine 500 Hours Wheel motor 250 Hours Transmission 500 hrs, 40,000 km Natural gas engine 500 Hours Differential/gear 500 Hours Hydraulic system 500 hrs, 40,000 km Paper machine lube system Monthly Hydraulic system 500 Hours Turbine Monthly Transmission 500 Hours Compressor 3 Months Final drive 1,000 Hours Gear drive 3 Months Hydraulic system 3 Months

27. Sampling guide line Take samples at established frequency Take samples from the same place each time Draw samples at a safe temperature nearest to operating conditions (Caution when oil is above 50C) Use only approved sample bottles

28. Steps for taking the sample Inspect the work environment for safe operating conditions and wear proper safety equipment Collect data for asset registration if new asset Collect operating details Record sample details Draw a sample from the equipment Sample at a safe operating temperature Clean the area around the sample point Flush the sample bottle with the sampled oil, and fill to shoulder of sample bottle Avoid sampling from the drain plug Tighten the sample bottle cap to avoid leaks

29. Record sample details Date sampled Oil-hours/miles/kilometers Make-up oil capacity Equipment- hours/miles/kilometers Record operating and maintenance details, as trend identification is important.

30. Inspecting the sample- take action A lubricant that is contaminated may be hazy or cloudy or have sediment Heavy oil contamination can damage laboratory equipment If contamination or sediment is visible, take corrective action before submitting to the laboratory. Once corrected, take another sample for analysis. A great deal of information can be gathered simply by looking at the sample. Inspect each sample carefully before submitting it for analysis.

31. Note Milky appearance – Water Gold plume – Brass or Bronze Silver plume – Steel or Babbitt

32. Sample Report Equipment information Application Manufacture Name Model Lubricant

33. Sample date Equipment Age Oil Age Make-up volume Oil changed or not Filter changed or not Oil sump temperature Sample info Sample Report

34. Sample Report Equipment condition Contamination Lubricant condition

35. Performance assessment ratings Alert – conditions exceed acceptable limits or require corrective action Caution – conditions are present that may require monitoring or diagnosis Normal – equipment, contamination, and lubrication conditions are within an acceptable range

36. Limitations of lubricant analysis Will not detect sudden component failure Identifies trends Elemental analysis limited to particles <8 micron Must know the lubricant type being analyzed Commingled products Other monitoring tools may be needed to confirm conditions Vibration Analysis Thermography Ferrography Inspections

37. Contamination condition Built-in contamination Self-generated contamination External Ingression Sources of contamination:

38. Equipment condition Understand metallurgy Monitor the trend Plan maintenance Oil analysis can unlock a wealth of information:

39. Lubricant condition Lubricants help with cooling, friction control, and efficient power transmission Good lubricant properties are important to extending the life of the equipment Conditions such as oxidation or changes in viscosity impact the life and performance of the lubricant

40. Corrective Action Possible sources of contamination Typical components that could be the source of wear metals Suggested corrective actions based on analysis Sample report comments:

41. Corrective Action – steps to take Review maintenance/operator records to identify the condition. Verify condition with other equipment monitoring tools - e.g. inspections, vibration or thermography Utilize an on-site analysis test designed for the alerted condition Submit another sample to the laboratory for analysis

42. Enhanced maintenance with MSLA Safety – through optimized oil drain intervals and minimized parts degradation, reducing the need for potential hazardous maintenance Environmental care – through long equipment and component life to minimize waste and disposal Productivity – through improved equipment planning and maintenance, which can help ensure production reliability

43. More options? YES! We have. Analysis for Automotive Lubricants and Industrial Lubricants Analysis for Industrial Lubricants (Extended Service) Analysis for heat transfer/heating oil

44. Analysis for AL and IL Essential- Delivers the essential application- Specific analysis to help customer assess equipment wear, contamination and oil condition Enhanced- Delivers additional enhanced tests for more comprehensive analysis Elite – Delivers a unique level of testing for limited applications that operate under demanding conditions. (e.g., precision hydraulic applications) 120ml bottle.

45. Analysis for IL (Extended Service) SCU- Performs additional tests to determine whether the in-service oil is suitable for continued use. Recommended on an annual frequency. VPA- Performs additional tests to identify indicators of varnish in critical systems. Recommended on a quarterly or annual frequency. MSA – Combines the analysis of SCU and VPA to help improve reliability and detect problems. . Recommended on a quarterly or annual frequency.

46. Analysis for IL (Extended Service)

47. Analysis for heat transfer oil

48. MobilSrev Advanced Analysis MSAA - offers analysis above and beyond the norm, complementing traditional used oil analysis and providing customer with reliable data and recommended solutions to problems in the business Filter Analysis investigates possible causes for in-service filter blockage or shortened filter life. Deposit Analysis investigates the nature of foreign materials in lubricants that could lead to shortened filter life and equipment wear or failure. Failure Analysis - By combining advanced analytical techniques with sound knowledge of equipment operation and machinery design, we can determine the cause of most equipment failures. This is key to preventing reoccurrence. In most cases, equipment failure is attributed to design, operation or maintenance practices.

49. MobilSrev Advanced Analysis MSAA - offers analysis above and beyond the norm, complementing traditional used oil analysis and providing customer with reliable data and recommended solutions to problems in the business Grease analysis investigates the suitability, compatibility and performance of greases. Oil analysis performed by Mobil Serv Advanced Analysis complements used oil analysis by further investigating the suitability and compatibility of an oil for continued use.

50. We are not selling lubricant, we are providing solution. Beyond just lubrication

51. Aung Khaing Htun Chloe Wong Compiled by:

52. Thanks For your attention.