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1. BASIC TURNAROUND MECHANICAL ACTIVITY

2. BASIC STEPS DURING TA SCHEDULE/DURATION PERIOD FOR THE COMPLETION OF PROJECT SCOPE OF WORK (SOW) LIST OF EQUIPMENTS PROJECTED TO CONTRACTOR ITP(INSPECTION TEST PLAN) WORK FLOW AS PER SITE CONDITION 3 STEP OF INSPECTION. NDT METHODS CHECK LIST FINAL CLEARENCE BOX UP MISCELLANUEOUS JOB

3. SCOPE OF WORK EACH EQUIPMENT WHICH ARE ENCLOSED UNDER CONTRACTOR ARE ASSIGNED WITH CERTAIN TASK DETAIL OF WORK DE-COMMISSIONING TO COMMISSIONING DETAIL OF WORK ORGANISED/IN-PLACED DETAIL OF INSPECTION DETAIL OF INSPECTION HOLD POINT FOR CONTRACTOR/CLIENT

4. SAMPLE OF SOW

5. LIST OF STATIC EQUIPMENT HEAT EXCHANGER COLUMN/TOWER DRUMS/VESSELS REACTORS(REFRACTORY/NON REFRACTORY) STORAGE TANKS FILTERS/STRAINERS FIRED EQIUPMENTS FURNANCE HEATER REFORMER

6. TYPES OF EXCHNAGER

7. HEAT EXCHANGER

8. HEAT EXCHANGER PARTS

9. SHELL AND TUBE TYPE

10. GENERAL STEPS DURING TA BLINDING DISMANTLING OF CHANNEL COVER INSPECTION(PRE) BUNDLE PULLING IF REQUIRED/MENTIONED IN SOW CLEANING (HYDROJETTING OR WATER WASH CLEAN) INSPECTION(POST) NDT /TUBE INSPECTION HYDROTEST FINAL INSPECTION BOX-UP DE-BLINDING

11. INTERVIEW QUESTIONS TYPE OF EXCHANGER PROCESS OF EXECUTION METHOD OF INSPECTION EQUIPMENT PARTS NDT -TUBE INSPECTION(ECT/MFL/IRIS/RFET) -GENERAL NDT( UT/PT/RT/PAUT) HYDROTEST TEST PRESSURE: 1.3 X MAWP X LSR(St/Sd) (AS PER ASME SEC VIII UG-99) PNUEMATIC TEST PRESSURE : 1.1 X MAWP X LSR(Sd/St) (AS PER ASME SEC VIII UG-100) METAL TEMPERATURE MAINTAIN : AT LEAST 17 °C SHALL NOT EXCEED 48°C PSV SELECTION : 5 % OF ABOVE THE TP. PRESSURE GAUGE SELECTION : 1.5XTP TO 4X TP (AS PER ASME SEC VIII UG 102) ( Eg. TP : 10BAR PG: MIN 15 BAR MAX 40 BAR) SELECTION WATER FOR SS MATERIAL : CLORINE CONTENT LESS THAN 50PPM AND 250PPM FOR CS

12. SHELL SIDE AND TUBE SIDE HT

13. COLUMN/TOWER

14. COLUMN/TOWER PARTS

15. INTERVIEW QUESTIONS TYPE OF PACKING STRUCTURAL RANDOM INTERNAL PARTS TYPES OF TRAYS SEIVE TRAYS VALVE TRAYS

16. DRUMS/VESSEL Purpose STORAGE SAPERATE IMMISIBLE LIQUID CONDENSATE

17. INTERNAL PARTS BAFFLE PLATES VORTEX BREAKER DEMISTER/SUPPORT RING DISTRIBUTOR PIPE PARTITION PLATE DIFFUSER/VANE SAPERATOR

18. REACTOR/DRYERS T he cracking reactions active sites of the catalysts with the formation alkanes and aromatic compounds.

19. INTERNAL PARTS OUTLET COLLECTOR INLET DIFFUSER SUPPORT GRID FLOATING WIRE MESH BED SUPPORT BEAM GRATINGS ABOVE THE MESH

20. UNLOADING OF CATALYST

21. LOADING OF CATALYST

22. REFRACTOR IN REACTOR

23. STORAGE TANKS Storage tanks purpose for the  bulk containment of fluids at different stages of the refinery process .

24. FILTER/STRAINER Strainers and filters used to protect pumps, plant components and equipment against damage and malfunctioning caused by contamination in the pipeline.

25. FILTER/STRAINER

26. INSPECTION TEST PLAN lists of inspections tasks provides and easy follow plan to improve quality assurance. It's a plan that lists what tests and inspections should be performed throughout each phase of a project.

27. WORK FLOW AS PER SITE CONDITION DE COMMISIONING BLINDING DISMANTLING/MANWAY OPENING INSPECTION CLEANING INSPECTION NDT HYDROTEST IF EXCHANGER REPAIR IF ANY FINAL INSPECTION BOX UP

28. 3 STEP OF INSPECTION. PRE CLEANING POST CLEANING FINAL INSPECTION

29. NDT METHODS FOR TUBE INSPECTION IRIS : INTERNAL ROTARY INSPECTION SYSTEM MFL: MAGNETIC FLUX LEAK TEST ECT : EDDY CURRENT TEST RFET : REMOTE FIELD EDDY CURRENT TEST CONECTIONAL NDT UT PT PAUT SWUT WFMT

30. STANDARD CODE REFERENCE…. ASME SECVIII : PRESSURE VESSEL DIV I AND DIV II ASME SEC IX : WELDING AND BRACING QUALIFICATION ASME B31.3 : PROCESS PIPING ASME B16.5 : STEEL PIPE FLANGE AND FLNAGED FITTING ASME B16.20 : METALLIC GASKET ASME B16.21 : NON METALLIC GASKET ASME B36.10 : WELDED AND SEAMLESS WROUGHT STEEL PIPIE ASME B36.19 : WELDED AND SEAMLESS STAINLESS STEEL PIPIE

31. THANK YOU WITHOUT KNOWLEDGE ACTION IS USELESS AND KNOWLEGDE WITHOUT ACTION IS FUTILE