One of the India’s leading business conglomerates. Founded by the Visionary Icon Late Punam Chand Mittal in 1960 Group activities Engineering, Information & Communication Manufacturing Service Energy, Media Steel Manufacture & Consumer Product Its 17 companies have manufacturing facilities spread across India Bhutan and Kingdom of Saudi Arabia PCM Group of Industries
Supporting Rail Infra
ABOUT OURSELVES
SHOULDER MANUFACTURE MANUFACTURING UNIT LOCATED AT NEW JALPAIGURI INDIA FOR SUPPLY TO INDIAN RAILWAYS BANGLADESH RAILWAYS PRODUCING SHOULDERS FOR DIFFERENT TYPES OF SLEEPERS SUITABLE FOR BROAD GUAGE; METER GUAGE; AND NARROW GUAGE
FLASH BUTT WELDING FB WELDING CARRIED OUT FOR INDIAN RAILWAYS 3 SETUPS OF FLASH BUTT WELDING DEPOTS COMPLETE WITH INDEPENDENT FB PLANT & SHORT/LONG RAIL HANDLING SYSTEMS WELDING DEPOTS AT (FOR WELDING UPTO 20 RAIL PANELS) REWARI (NORTHERN RAILWAY), SILCHAR AND NEW JALPAIGURI (NORTH EAST FRONTIER RAILWAYS) 2 SET OF SELF CONTENT MOBILE FB WELDING UNITS TO CARRY OUT IN-SITU WELDING OPERATIONS
PSC SLEEPER MANUFACTURE SLEEPER MANUFACTURE IS OUR CORE BUSINESS MONOBLOCK PSC SLEEPERS – NARROW GUAGE, STANDARD GUAGE, BROAD GUAGE AND DUAL GUAGE TURN OUT BEARERS – AS PER CLIENT’S NEEDS SPECIAL SLEEPERS DIAMOND CROSSINGS, LEVEL CROSSINGS, SWITCH EXPANSION JOINTS, BRIDGE APPROACH & DECK SLEEPERS, CURVES
MANUFACTURING UNITS - INDIA MALDA – West Bengal NEW JALPAIGURI – West Bengal SILCHAR – Assam ALL SLEEPERS IN INDIA MANUFACTURED TO INDIAN RAILWAY SPECIFICATIONS & DRAWINGS
MANUFACTURING UNITS KSA AL-JOUF (NEAR JORDAN BORDER) CTW300 – BARCLAY MOWLEM,AUSTRALIA HATIFA (NEAR KUWAIT BORDER) CTW100 – SAUDI BIN LADIN GROUP, KSA CTW300 (817 Kms ) & CTW100 (750 Kms ) were part of the Saudi North South Railway Project.
AL-JOUF PLANT
DESIGN PARAMETERS Standard Gauge Axle Load – 32.5 t Pandrol Fastclip Fastening Design & Testing to AREMA Standards
FOR EACH PLANT IN KSA - LONG LINE SYSTEM (8 Lines x 400 units) 2 INDEPENDENT UNITS OF BATCHING PLANTS + 1 SPARE UNIT CHILLING PLANT & ICE PLANT 2 BOILERS (1t each) + 2 SPARES 8 GEN SETS OF VARYING CAPACITY WATER PUMPS , STORAGE & DISTRIBUTION SYSTEM SELF CONTAINED LAB FOR ALL REQUSITE TESTING AS PER AREMA ALL SPECIALIST SLEEPER PRODUCTION EQUIPMENT WERE PROCURED BRAND NEW FROM SICI, ITALY ALL MOULDS MANUFACTURED IN INDIA UNDER SICI SUPERVISION KEY PLANT FEATURES
PLANT capacity - KSA ITEMS AL-JOUF HATIFA NO.OF LINES 8 8 NO.GANG MOULDS PER BED 50 50 NO OF SLEEPERS PER BED 400 400 CAPACITY IN NOS.PER DAY 3,200 3,200 MAX PRODUCTION ACHIEVED PER DAY 4,000 4,000 AVERAGE MONTHLY PRODUCTION 80,000 80,000
KSA – DELIVERY RECORD AL JOUF PLANT HATIFA PLANT ORDERED QTY: 1.37 Million 1.40 Million CONTRACTUAL DELIVERY : 24 MTHS 26 MTHS ACTUAL COMPLETION : 18 MTHS 20 MTHS
STRESSING ABUTMENTS
TRANSFER TABLE
SHOULDER POSITIONING
MOULD OIL SPRAY SHOULDER DISTRIBUTION WIRE PLACEMENT