Plant under construction at new greenfield

pmishraioc 33 views 39 slides Jul 23, 2024
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About This Presentation

Plant


Slide Content

REVIEW OF CHAMPARAN (MOTIHARI) PROJECT 06.02.2022

MOTIHARI Appl - Apr’2018 69731 KL 522 Crs Orig. – Mar’21 Rev. – Dec’21 Antc . – Feb ’22 A chieved Progress- 93 % PMBPL Patna Baitalpur Motihari Comt – 492 Crs Expen . – 412.38 Crs BE         – 100 Crs Achieved – 89.67  Crs

MOTIHARI POL TERMINAL LAYOUT TLF Bays Pump House and Manifold Admin Building Fire Pump House Control Room PMCC MS Tank Farm HSD Tank Farm Ethanol Tank Farm PCK Tank Farm LPG AREA

SN Description Status 1 EC Clearance Received on 05.04.2018 2 DM NOC Received on 28.11.2019 3 CTE - BSPCB Received on 13.08.2018 4 Factory Approval Received on 11.10.2021. 5 PESO Construction Approval Received on 28.11.2018 6 NHAI Approval Received on 09.12.2021 7 CGWA Approval Received on 15.12.2020 All Approval for Construction Work obtained – Approvals for commissioning to be obtained by BSO STATUTORY APPROVAL STATUS

MOTIHARI POL TERMINAL PROJECT - DETAILS SN Description Details 1 Name of Project Motihari POL Terminal Project 2 Board Approval   26.04.2018 3 Project Cost 522 Cr. (Const. & land Cost. Rs. 485.75 Crs + IDC Rs.26.50 Crs + ESC Rs. 9.75 Crs ).     4 Commencement   26.04.2018 5 Scheduled Completion Dec’21     (Anticipated Feb’22) 6 Storage Capacity 76215 KL (MS-27.5TKL , HSD- 37.5 TKL, Ethanol-3.6TKL,Tran 1.6 TKL, PCK-6TKL ) 7 Products to be handled MS, HSD, Ethanol, Bio-Diesel, PCK 8 Receipt Thru Pipeline (PMBPL) 9 Dispatch Thru TT & Pipeline 10 Total Commitments (Financial) 492 Cr. 11 Total Expenditure till Jan’22 412 Cr.

Sl No. Facilities 1) Tanks Product  No.  Dia. in M  Height in M  Capacity(Volume) in KL a)   IFRVT : (MS-27.5TKL , Ethanol-3.6TKL,Tran 1.6 TKL)             MS 3 24 20 3x9025   ETHANOL 2 12   16  2x1804   TRANSMIX 2 10   10.5  2x820 b)   CRVT : (HSD- 37.5 TKL,  PCK-6TKL )             HSD 3 28   20 3x12285    PCK 2  14  20  2x3071   HSD (ITT) 1 9   10.8 1x665   SLUDGE 1 8   12  1x600   WATER 3 22   20  3x7584 c) UNDERGROUND : HSD 1 3.5 6.25  1x50   MS 1 3.5 6.25  1x50   Bio Diesel 2 3.5 6.25  1x50   ETHANOL 1 3.5 6.25  1x50   HSD (Own use) 1 2.1 6.25  1x20 2) TLF Bays Total - 12 Bays (8-MS + HSD & 4-HSD) STORAGE FACILITIES & OTHER DETAILS

PROGRESS AS ON 30.01.22 SN WORKS DESCRIPTION PROGRESS BALANCE WORKS 1 EPCM Consultant 82 PMC services at site 2 CIVIL 89 Driveway/ road/ culverts/ AD lane/ TF pitching & BW / Admn Bldg Interior 3 Mechanical 93 Final connection in Product & FH piping/ catwalks/ Painting 4 Electrical 88 S stn / DG area/ Cabling/ Field MOV panels/ Earth pits/ Addl Lights 5 Automation 89 TF equipment/ Cable laying/ Control room Construction 90 Overall 93

MATERIAL STATUS SN WORKS DESCRIPTION EXPECTED DATE OF DELIVERY NOTE 1 VRU- Safety PLC 30.01.2022 Sited ( 23.01.2022) 2 ETP –Equipment 31.01.2022 Sited (05.02.2022) 3 Light fittings for tank/PPH manifold 10.02.2022 Awaited 4 Balance cable tray 22.01.2022 Sited (24.01.22) All free issue materials are available at site. Above are contractor supplied materials.

MANPOWER DETAILS SN WORKS DESCRIPTION MANPOWER (FROM 17.01.2022) ADDITIONAL MANPOWER PLANNED 1 CIVIL 348 2 Mechanical 243 3 Electrical 50 6 added 4 Automation 50 5 added 5 Total    691 Works carried out from 0830 Hrs to 2200 Hrs (Extreme cold causing hindrance) 2 officers from HO stationed at site

WORK EXECUTION PER DAY SN WORKS DESCRIPTION PER DAY EXECUTION (FROM 15.01.2022) NOTE 1 RCC/PCC 150 m3 Increased by 30 Cum per day 2 Boundary Wall 2 M (Per Team) 3 Team positioned 3 Drain 20 M (Per Team) 2 Team positioned 4 Road (4m wide) 40 M 5 Cable laying 4 KM 6 P/L laying Welding 80 M 7 GSB/WMM 300 M2 8 Tank Farm 300 M2 3 Teams Positioned 9 AD Lane Toe wall + Road formation 100 RM 2 separate teams

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) CIVIL WORKS 1 LAND DEVELOPMENT CUM 570000 1300  0 0  2 AD LANE (APPROACH) RM 700     A GSB RM 700 520 180 100   100 B WMM RM 700 520 180 100 100   C ASPHALTING RM 700 700 150   3 Internal Road (RCC ROAD) RM 2500     A GSB RM 2500 1670 30 100   120 B WMM RM 2500 1670 30 400 120   C RCC RM 2500 1700 100   4 TT Parking Area with Driveway (14465 m2)- Pavered Driveway area reduced as per new ID norms (7600M2) Balance area (6865 m2) SQM 14465         A GSB SQM 14465 5205 1460 1800   B WMM SQM 14465 5205 1460 1800   C PCC SQM 14465 9065 1800 1800   D PAVER DRIVEWAY SQM 14465 14465  

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) CIVIL WORKS 5 Driveway (TLF AREA) – 11349 m2 SQM 11349   A PCC SQM 11349 135 150 135   135   B RCC SQM 11349 135 150 135     6 Segregation Wall (LPG & TLF) : 380M RM 380 100 20 40   40 7 Boundary Wall ( 253 M) (118+57+78) RM 2710 253       A PCC RM 2710 28     B RAFT- RCC RM 2710 175 50 80 103 C RCC - !st Lift RM 2710 173 30 80   50 D RCC -2nd Lift RM 2710 253 20   20 E Brick Work RM 2710 253 20   8 LOCKING SHED - PLANT BUILDING LS 1) Structural works/ Staircase & Gratings/ Fall Arrestors   9 TT Crew Room (20m x 8m) LS 1.00   Upto Plinth Upto Lintel WIP  

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) CIVIL WORKS 10 Sample Room LS       Windows/ Doors/ External finishing- Wall putty compl . PAINTING in Progress. 11 MAIN GATE + Security Room LS     Gate Granite & Tiling Tiling of Security Room in Progress.   12 FWPH LS Comp 13 PRODUCT PH LS Comp 14 ADMIN BUILDING (G+1)             A Flooring SQM 3190.00 1720.00 480.00 600.00 600   B External Painting SQM 1160.00 1160.00 0.00 100.00   C Internal Painting SQM 6560.00 6560.00 0.00 300.00   D Plumbing Works LS 1100.00 800.00 100.00 200.00 180   E HVAC LS 1.00 0.70 20% 20% 20%   15 TT CHECKING PLATFORM LS 1.00 0.15 5% 10% 5%   16 HIGH MAST FOUNDATIONS (16 Nos) NO 16.00 3.00 0.00 3.00 WIP  

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) CIVIL WORKS 17 Cable Bridge (6 Nos) NO 6.00 1.00 1.00 1.00 WIP   18 Cable Tree RM 3650.00 270.00 130.00 150.00 150   19 CULVERT (11 NOS) PIPE LINE LS 11.00 0.80 20% WIP WIP. Raft & wall reinforcement compl .   20 STORM WATER DRAIN RM 1500 1180.00 20 100   110 21 TF IMPERVIOUS FLOORING SQM 15663 13770.00 770.00 3000.00 2600   B ) MECHANICAL WORKS 1 FP (6) & JP (2) LS COMM 4 pumps 2 PUMPS 02   02 2 Product Piping RM 24600 1120 80 300 300   3 Hydrant Piping RM 10200 200 100 100   100 4 Structural Catwalk NO 17 13 4   2 5 ETP LS 1 1       Excavation in Progress A Material   1 1 0%  1   B Civil WORKS   1 90% 10% 15% 5%  

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) C ) ELECTRICAL WORKS 1 Cabling & Allied KM 127.04 114 5 Km 20 Km 12 km   2 Earthing & allied woks NO 156 26 20 26 19 3 DG set & allied works NO 3 COMMISSIONING 4 MOV DB & Hydrant MOV DB Installation NO 24.00 11.00 8.00 7.00 7 5 Light Fittings Erection NO 707.00 339.00 0.00 44.00 5 6 GI Strip Laying RM 10900.00 7300.00 600.00 1400.00 1100   7 Main Cable Tray RM 12000.00 4200.00 1200.00 2000.00   800 8 Branch Cable Tray Laying RM 2500.00 1990.00 360.00 600.00 300   9 PA Paging System & FCS installation NO 38.00 28.00   13.00 10   10 HIGH MAST Erection NO 12.00 3.00 0.00 2.00   11 Street Light Poles foundation and pole erection NO 70.00 33.00 6.00 10.00 5   12 Cable tray laying for CCTV NO 2700.00 1800.00 300.00 850.00 220   13 LSDB installation NO 16.00 8.00 1.00 1.00 1.00   14 Cable termination and glanding NO 850.00 775.00 40.00 145.00 150   15 Site testing of Panels, Transformers, DGs NO 20.00 20.00 0.00 10.00   16 Installation of Switch Sockets NO 12.00 8.00 1.00 2.00   2.00 17 Installation of Local Control Station NO 41.00 29.00 2.00 12.00 12.00  

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) D ) AUTOMATION WORKS 1 Main Cable laying for Tankfarm along with JB installation, commisioning including logic and HMI Devlopment KM 160.00         A MS Tanks 65% 35.00% 50.00% 50% B HSD Tanks 100%   50.00%   % C BioDiesel Tanks 100%   50.00%   0% D Ethanol and PCK Tanks         2 Cable Laying, Glanding and Termination for ROSOV in Tank Farms , including logic and HMI Devlopment         A MS Tanks 70% 30.00% 50.00% 50%   B HSD Tanks 100%   50.00% 0%   C BioDiesel Tanks 100%   50.00%   0% D Ethanol and PCK Tanks         3 Cable Laying, Glanding and Termination for MOV and TOBV in Tank Farm, including logic and HMI Devlopment         A MS Tanks 70% 30.00% 50.00% 50 %   B HSD Tanks 100%   50.00%   0 % C BioDiesel Tanks 100%   50.00%   0 % D Ethanol and PCK Tanks        

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) D ) AUTOMATION WORKS 4 CABLING/ TERMINATION             A TLF-1     20.00% 80.00% 20 %   15 %   B TLF-2     100.00%   100.00% 80 %   C Pump House     100.00%   100.00%   % D Control Room & PMCC Room     5.00% 95.00%   5% 1%   E PRODUCT TANK FARMS     60.00%   40.00%   0% 5 TANK FARM MANAGEMENT' EA 1.00         A MS Tanks EA 50% 50.00% 50.00% 0%   B HSD Tanks EA 100%   50.00%   0% C HSD ITT EA 100%   50.00%   0% D Ethanol and PCK Tanks EA 100%       0% E UG Tanks EA 100%     0%   6 TFMS - FW TANKS LS 1.00 5% 95.00%   0%  7 FH AUTOMATION & CONTROLS LS 1.00 70% 30.00%   0%  8 CONTROL ROOM EQUIPMENT TESTING & COMMISSIONING LS 1.00 80% 10.00% 30.00% 0%  9 FLOW METERING SKIDS- POWER, CONTROL & LOOP CHECKING NO 20.00       A TLF-1   90% 10.00% 30.00% 30% B TLF-2   70% 30.00% 30.00% 30% 10 PT,DPT,HCD - ITC AT PRODUCT PH         40.00% 0%  11 PT,DPT,HCD - ITC AT MS & ETHANOL TF     90% 10.00% 70.00% 0%  12 ACS - TF/ TLF/ CONTROL ROOM/ MAIN GATE NO 1.00 1%     0%  13 TP INTEGRATION - DG, PMCC , UPS, HVLR           14 LOADING ARM NO 20 20 10 0% 

WEEKLY PLAN - MOTIHARI (CHAMPARAN) POL TOP SN FACILITIES UNIT TOTAL QTY BALANCE QTY AS ON 31.01.2022 (ACTUAL) 24-30 (JAN) PLAN 31-06 (FEB) ACTUAL 31-06 (FEB) E ) MISC WORKS 1 CEA Inspection LS 1.00 0.00 Application     2 Allignment of product Pumps LS 16     3 Area Cleaning LS 1     WIP WIP 4 30 KVA DG sets for trial Runs NO 2   1 1 1

19 AD Lane Towards Motihari (WMM Compl ) Date : 29.01.2022 Date : 04.02.2022

20 AD Lane Towards Raxaul (First lift utpo 1.5 meter casting done in 45 m) Date : 29.01.2022 Date : 04.02.2022

21 Box Drain Culvert (in front of Main Gate) Date : 29.01.2022

22 Security Gate (Front Side )- Both Gates erected and Tiling work in progress. Date : 29.01.2022 Date : 04.02.2022

23 Main Road ( Barbinding , casting in progress for drain) Date : 29.01.2022 Date : 04.02.2022 Date : 04.02.2022

24 TT PA Drain (Casting in progress) Date : 29.01.2022 Date : 04.02.2022

25 LPG Gate ( PCC in progress) Date : 28.01.2022 Date : 04.02.2022

26 TLF Driveway(Casting and Cleaning Done) Date : 29.01.2022 Date : 03.02.2022

27 Fire Water Tank farm (Paver Block Sited) Date : 29.01.2022 Date : 04.02.2022

28 Admin Building (AC Indoor Unit Erected) Date : 29.01.2022

29 PMCC Building (Suspended light installation in progress) Date : 29.01.2022

30 TT Parking Area(PCC in progress) Date : 29.01.2022

31 PPH and Manifold (Painting in progress for Catwalk.) Date : 29.01.2022

32 Cable Tray Work around UG Tank (Cable laying in progress) Date : 29.01.2022

33 UG Tank (PCC done for paver laying) Date : 29.01.2022

34 MS Tank Farm (PCC, Fire Brick wall & OWS Drain wip ) Date : 29.01.2022 Date : 04.02.2022

35 PCK Tank Farm (PCC work completed) Date : 29.01.2022 Date : 04.02.2022

36 Boundary wall near PMCC (First lift retaining wall compl ) Date : 04.02.2022

37 Boundary wall work near Sludge Tank (raft compl ) Date : 29.01.2022 Date : 04.02.2022

38 Boundary wall work in Pipeline Area (Casting of 1 st Lift retaining wall done) Date : 29.01.2022 Date : 04.02.2022

THANKS !!! 39
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