Power point presentation on Industrial Automation

It gives description about the PLC and SCADA

1. DEPARTMENT OF ELECTRICAL ENGINEERING GLOBAL INSTITUTE OF TECHNOLOGY JAIPUR February 2017 INDUSTRIAL AUTOMATION A Seminar On Submitted by JAI PRAKASH ( 13 EGJEE 073 ) Supervised by DR.KAILASH CHAND SHARMA ASSISTANT PROFESSOR

2. Introduction What is Automation ? Advantage & Application of Automation Programmable Logic Controller (PLC) PLC Programming & it’s Element Advantages, Disadvantages & Application of PLC Supervisory Control And Data Acquisition (SCADA) SCADA Softwares Components of SCADA Conclusion References Solution Methodology Results & Discussions Conclusion 2 Presentation Outlines

3. 3 Introduction Industrial Automation is an automation tool that uses PLC-SCADA interfacing. Programmable Logic Controller (PLC) is a small computer used for automation of real-world processes, such as control of machinery on factory assembly lines . Supervisory control and data acquisition (SCADA) is a system that allows an operator to monitor and control processes that are distributed among various remote sites . SCADA is a system in which message or commands that are individual are sends to the external world .

4. What is Automation The word Automation is derived from Greek words “Auto” and “ Mation ” AUTO- SELF MATION- MOTION Automation is a set of technologies that result in operation of machines without significance of human

5. Automation tools:- Different types of automation tools exist HMI- Human machine interface SCADA- Supervisory control and data acquisition PLC- Programming logic controller Robotics

6. Advantage of Automation :- Accurate and consistent information Reduce Cost Faster fault identification Maintenance of quality & quantity Improved safety conditions Improved availability Increased production

7. Disadvantage of Automation :- Technology limits : Current technology is unable to automate all the desired tasks. Unpredictable development costs Security threats High initial cost Increase in unemployment

8. Applications :- Automated highway system Automated manufacturing Home Automation Automated waste management Industrial automation Robotics Laboratory automation

9. PLC (Programmable logic controllers) :- A PLC is solid state device which perform sequential operation in industrial enviroment and replace timer,counter,relay etc. How it operates:- P LC is designed to :- Read digital and analog input from various sensors. Execute a user defined logic program. Write the resulting digital and analog output values to various output elements,

10. WHY PLC To reduce human efforts To get maximum efficiency from machine C ontrol machine with human logic To reduce complex circuitry of entire system

11. PLC(Major Components of a PLC) PLC OUTPUT INPUT COMPUTER SMPS (UPLOADING) (DOWNLOADING)

12. Communication Cable :- CPO3 PMO2 PLC software :- a)Communication software :- Rslinx b)Programming software:- Rslogix 500 (Small, medium) Rslogix 5000 (large) c)Virtual Plc Software :- Emulator 500

13. PLC Programming and it’s Elements :-

14. IF input 4 OR input 5 have power THEN energize output | | I/4 | | I/5 ( ) O/0 Logical Continuity F T On | | I/4 | | I/5 ( ) O/0 Logical Continuity T F On Logical and Construction

15. Areas of Application Manufacturing / Machining Food / Beverage Textile industry Aerospace Printing industry

16. Advantages Replacing Human Operators Beyond Human Capabilities Fast Easily programmed and have an easily understood programming language Improves productivity Improves quality

17. Initial cost are high There’s too much work required in connecting wires Unemployment rate increases When a problem occurs, hold up time is indefinite There is a difficulty with changes or replacement Disadvantages

18. SCADA ( supervisory control and data acquisition ) SCADA is real time industrial process control system used to centrally monitor and control remote or local industrial equipment such as motor, valve, pump, relay, etc

19. Why SCADA Saves Time and Money Less traveling for workers Reduces man power need Increases production efficiency of a company Cost effective for power systems Saves energy Reliable Supervisory control over a particular system

20. SCADA Softwares Wonderware INTOUCH Allen Bradley RSVIEW 32 Seimens WINCC GE Fanuc CIMPLICITY KPIT ASTRA

21. Wonderware INTOUCH Wonderware InTouch provides a single integrated view of all your controls and information resources. Intouch enables engineers, supervisors, operators and managers to view and interact with the working of entire operation through graphical representation of their production processes.

22. Components of SCADA Tags Recipe Security Database Connectivity Device Connectivity Dynamic Representation Alarms Trends Scripts 22

23. Tag’s It is the address of the memory location where signals are being saved. We define a TAG in order to use it in the SCADA software ( Intouch wondeware ) TYPES : 1) Analog 2)Digital 3)Strings

24. Dynamic process graphic Real-time and historical trending Alarm Recipe management

25. Security Device connectivity Script for logic development Database connectivity

26. T he proposed model of Industrial Automation making machine is fully automated and is controlled by using PLC and monitored by using SCADA The combination of PLC and SCADA provides an effective way to operate the compressor. It overcomes many disadvantages in a relay based system It increases the safety and efficiency of the machines by turning off the machine incase of any abnormalities , Thus protecting the machine and increasing the life of the machine 26 Conclusion

27. 27 References [1] Jhon W Webb, Ronald A Resis ,"PLC Principles and Applications", Prentice Hall’s, “Chap 5, 9 & 28, 2002. [2] Henry Ward Beecher,“Introduction To Plc Programming and Implementation From Relay Logic To Plc Logic Industrial Text & Video, “Chap 9 & 13” [3] Hugh Jack,"Automating Manufacturing Systems With PLCs, Chap 3, 4, 5 , 9 & 24, 2005. [4] N Dinesh Kumar, CH V B Aditya Kumar,“Automatic Painting Process Using Pneumatics Through Plc ”, Journal of Instrument Society of India, Isoi , Vol. 41 Book 2, 2005. [5] P. Chevtsov , S. Higgins, S. Schaffner , D. Seidman ,“PLC Support Software at Jefferson Lab,” Jefferson Lab, Newport News, 2002. [6] Arbon A, 1994: Twin Shaft Compressor In Gas Process Industry, Imeche Publications London [7] Krulick T.G, Improvements In Rating Rotary Screw Compressor, Pennsylvania State [8] PCRA Publications on Compressed Air System [9] Rinder I., 1977: Schraubenverdichter (PLC compressor), Springer Verlag, New York [10] Sakun I.A, 1960: Vintovie Kompresorii , (Adaptive Automation) Mashinostroenie

28. 28 Thank you……