Powering Agriculture: A Look Inside Indorama India's Fertilizer Production

Indorama India, a subsidiary of Indorama Corporation, is a major player in the Indian fertilizer industry. They focus on providing farmers with the essential tools they need to cultivate bountiful harvests. Here's a glimpse into what makes them stand out:

Diverse Product Portfolio: Indorama offers a range of fertilizers catering to various soil and crop requirements. Their flagship brands include:

Paras: A well-established brand in Eastern India, known for its high-quality phosphate-based fertilizers crucial for healthy root development and plant growth.
Shaktiman: This dominant brand, particularly strong in Northern and Eastern India, provides Urea fertilizer, a readily available source of nitrogen essential for overall plant growth.
Commitment to Quality: Indorama prioritizes quality control measures throughout the production process. They utilize modern technology and advanced manufacturing techniques to ensure their fertilizers meet the precise nutrient requirements for optimal plant growth.

Nationwide Reach: Indorama has a robust distribution network that ensures their fertilizers reach farmers across the vast geographical expanse of India. This network likely involves:

Direct Sales: For large-scale farms or cooperatives.
Distributors: Regional or state-level distributors to reach a wider range of retailers and wholesalers.
Retail Partners: Retail outlets in rural areas, making fertilizers readily available to individual farmers.
Focus on Efficiency: Indorama embraces modern technology and automation in their production facilities. This translates to:

Increased Output: Meeting the growing demand for fertilizers in India.
Reduced Costs: Potentially lower labor costs and minimized material waste.
Enhanced Safety: Automated systems can handle hazardous materials and mitigate risks for workers.
Overall, Indorama India Fertilizer plays a vital role in India's agricultural sector. Their commitment to quality, diverse product range, and efficient operations empower farmers to cultivate healthy crops and contribute to national food security.

1. Company
Profile
Indorama India Pvt. Ltd.

2. About the
Company
Indorama India Private Limited (Fertilizer
Division) produces phosphate-based
fertilizers in Haldia, which is located in
the state of West Bengal in India. Its first
Di-Ammonium Phosphate (DAP) plant
was set up in 1985 and subsequently a
complex fertilizer line was installed to
produce DAP and NPK fertilizers, along
with a plant to produce SSP fertilizers.
Sulphuric acid is also manufactured at
Haldia which is sold in the merchant
market.

3. Our Goals
We are committed to the goal of zero
harm and safe and healthy workplaces.
The health and safety of our employees,
service providers, and any other person
who may be impacted by our operations
is of paramount importance.

4. Biomedical
waste
training
Pre-employment
medical
examination
Awareness programmes on
ergonomic postures,
diabetes, hypertension, etc
Annual
medical
examinations
Basic life
support and
critical care
Medical health
insurance for
employees
(excluding OPD)
OurOur
healthhealth
andand
safetysafety
initiativesinitiatives

5. Vision
To be a world-class sustainable
chemical company producing
indispensable chemistry that touches
billions of lives every day.
Our Mission
and Vision
We commit to be a
responsible industry leader
leveraging on the excellence
of our people, processes,
and technologies to create
value for our stakeholders.
Mission
Reimagining chemistry together to
create a better world.

6. 1 Phosphoric Acid (Liquid) 5 Murate of Potash (MOP)
2 Ammonia (Liquid) 6 Ammonium Sulphate
3 Rock Phosphate 7 Sulphuric Acid (Indigenous)
4 Sulphur
Major Raw Material

7. Nitrogen Fertilizers
Phosphate Fertilizers
Sulphuric Acid
Di-Ammonium Phosphate (DAP) and NPK.
Single Super-Phosphate (SSP)
Our Offered
Product
Indorama India Private Limited (IIPL) is a
leading manufacturer of phosphatic and
urea fertilisers in India. We operate two
complex fertiliser plants in Haldia, West
Bengal that produce Di-Ammonium
Phosphate (DAP) and NPK.

8. STRAIGHT AND COMPLEX FERTILISERS
Urea
NPK 12:32:16
Paras SSP
NPK 20-20-00-13
DAP
NPK 14:35:14
NPK 14-28-14
NP 14-28-00
NPK 10:26:26
MOP
NPK 28-28-00

9. SECONDARY, MICRONUTRIENTS AND
WATER SOLUBLE FERTILISERS
Paras B-20
Paras Calcium Nitrate
Paras Microbooster
Paras NPK 19:19:19
Paras Boron (Granulated) B-14.5%
Shaktiman BentoS
Paras NPK 13:00:45
Paras Zn 33%

10. 02
Process Plants at the Haldia
Phosphate Fertiliser facility
Sulphuric Acid Plant
Complex Phosphatic Fertilizer Plants (DAP/ NPK)
Single Super-Phosphate Plant (SSP)

11. Single Super-Phosphate
Plant (SSP)
The plant has capacity to produce 600
TPD of SSP fertilizer in powder form.
The raw materials for production of SSP
are rock phosphate and sulphuric acid.
Rock phosphate is first ground and then
mixed with 98.5% strong sulphuric acid.

13. Sulphuric Acid Plant
The Haldia Phosphate facility has two
Sulphuric acid plants, named SAP-1 and
SAP-2, with capacity of 450 TPD and 300
TPD respectively. The main raw material
for production of Sulphuric Acid is
Sulphur, which is imported in granular
solid form or in molten condition.

14. Sulphuric Acid Plant

15. Complex Phosphatic
Fertilizer Plants (DAP/ NPK)
There are two complex Phosphate
Fertilizer (CPF) plants, named DAP-1
and DAP-2. Both the plants have
flexibility to produce Di-Ammonium
Phosphate (DAP) as well as NPK
products. The capacity of DAP-1 plant
is 900 TPD of DAP and DAP-2 is 1650
TPD of NPK10.

17. STORAGE TANKS
Phosphoric acid is a highly reactive acid used in
producing food and beverages, fertilizers, and
industrial applications. When designing and utilizing
phosphoric acid storage containers, ventilation, and
containment measures must be taken to prevent the
discharge of phosphoric acid vapours. Adherence to
proper handling and storage procedures is also
essential to prevent accidents and acid exposure.
Phosphoric acid storage tanks specifications
Made of stainless steel, HDPE, or FRP.
It can withstand room temperature to 93 degrees
Celsius.
Holds pressure up to 15 psig.
Phosphoric Acid Tanks {(37000 MT)
(24000 MT + 13000 MT)}

18. HSD OIL STORAGE TANK
High-speed diesel is a type of diesel fuel that is
typically used in high-speed diesel engines, such
as those found in cars, trucks, buses, and other
vehicles. It is a refined form of diesel fuel that is
designed to burn cleanly and efficiently in these
types of engines. High-speed diesel is often
treated with additives to improve its performance
and reduce emissions.
In summary, high-speed diesel is a specific type of
diesel fuel that is designed for use in high-speed
diesel engines, while normal diesel is a more
general term that can refer to various types of
diesel fuel used in different types of diesel
engines.
(105 KL)

19. LD OIL STORAGE TANK
Light Diesel Oil is commonly used as a fuel for
industrial boilers, furnaces, power generation,
and certain types of diesel engines. It is also
utilized in various manufacturing processes, such
as in the ceramics, textiles, and pharmaceutical
industries.
(10 KL)

20. Waste utilisation
SUSTAINABILITY
Energy efficiency and conservation
Water conservation and effluent
recycling
Green belt development
Plastic waste collection and recycling
Pollution control

21. ENERGY EFFICIENCY AND CONSERVATION
All fertiliser plants at Haldia
employ renewable energy
sources and carbon-neutral
fuels, such as biomass
briquettes, in lieu of fossil fuels
like furnace oil. A new biomass
briquette-based hot air
generator was installed at the
DAP-2 plant in December 2020.
Taking a significant stride
towards decarbonisation,
both plants are
transitioning to solar
power. The Haldia plant is
currently in the process of
setting up a 500 kWp solar
power plant, while the
Jagdishpur plant has a
solar power capacity of
130 kW.
An upgraded Advanced
Process Controller (APC)
was installed at
Jagdishpur’s ammonia and
urea plant, leading to a
reduction in specific
energy consumption by
0.012 Gcal per MT of urea.
At the Haldia plant, an 8.3
MW steam turbogenerater
has been installed to
harness the waste heat
generated by the sulphuric
acid plant, significantly
decreasing our reliance on
grid power and reducing
the carbon footprint of our
manufacturing process.
Our efforts have led to a
31% reduction in
greenhouse gas emissions,
dropping from 0.036 CO2
per tonne of production in
2020 to 0.0247 CO2 per
tonne of production in
2021.

22. WATER CONSERVATION AND EFFLUENT RECYCLING
In July 2022, a 40m3/hr effluent
recycling plant was
successfully commissioned to
achieve zero effluent discharge.
This plant comprises a High
Rate Solid Contact Clarifier
(HRSCC) as well as
Ultrafiltration (UF) and RO
systems. As a result, there is no
longer any effluent discharge
into the green belt canal,
leading to a substantial
decrease in freshwater
consumption.
The Haldia plant boasts an
impressive rainwater
storage capacity of 7000
m3. Rainwater is utilised in
the manufacturing
process, further reducing
our need for freshwater
consumption. The
Jagdishpur plant has also
developed and
commissioned a rooftop
rainwater harvesting
system and a groundwater
recharge pond.
Effluents and wastewater
generated at the Haldia
plant are treated in
effluent treatment plants
before being supplied to
the irrigation network
within the factory and
township.
A total of 39,93,924 m3 of
water was conserved
through the recycling of
condensate and boiler
blowdown at Haldia.

23. During the monsoon
season of 2022, the Haldia
unit collaborated closely
with the local municipality
to plant over 5,000 trees
at strategic locations
within the city. This
initiative was aimed at
promoting ecological
sustainability in Haldia.
GREEN BELT DEVELOPMENT
Both the Jagdishpur and Haldia
plants boast lush green belts
that cover 33% of their
respective premises,
demonstrating their strong
commitment to environmental
preservation. This helps
mitigate the impact of
pollutants from their
manufacturing processes.
The Haldia team frequently
organises training
programmes and poster-
making competitions to
raise awareness about
environmental protection
among employees and
contractors.

24. WASTE UTILISATION
The Haldia plant implemented an innovative solution to eliminate SO2 and acid mist generated by the sulphuric
acid plant. Through the application of ammonia scrubbing technology, the plant generates ammonium sulphate
which is then used in the DAP plant as a nutrient carrier. This ensures the release of clean gas into the
atmosphere. The technology behind this process was officially granted a patent in January 2023.

25. PLASTIC WASTE COLLECTION AND RECYCLING
Both the Haldia and Jagdishpur plants have adopted responsible manufacturing practices in alignment with the
Plastic Waste Management Rules, 2016. Plastic waste is collected and recycled through a contract waste
management agency.

26. The Haldia plant also features a
robust effluent treatment and
recycling plant with a 40 m3/hr
capacity, in addition to a sewage
treatment plant with a capacity of
160m3/day. Industrial effluent
undergoes physicochemical
treatment, while domestic effluent is
treated using an activated sludge
process. The treated effluent is
further utilised in the manufacturing
process.
POLLUTION CONTROL
To ensure that emissions remain
within the ‘consent to operate’ limits,
the DAP, NPK, and SSP plants at
Haldia are equipped with cyclones
and multistage scrubbing systems,
while the sulphuric acid plant
employs an alkali scrubbing system.
Online analysers are in place at all
plant stacks to monitor emissions of
PM, NH3, fluoride, SO2, and HF. This
real-time data is linked to the CPCB
server.
The Haldia plant has initiated a
daily practice of water
sprinkling during the winter
season to mitigate air pollution,
following the guidance of the
WB Pollution Control Board and
Haldia Development Authority.

27. 01
We value diversity and
strive to create a
supportive work
environment through
equal opportunity and
initiatives that promote
employee well-being.
DIVERSITY AND
INCLUSION
02 03 04
Our HR policies are
designed to help our
employees expand their
knowledge and skillsets
and achieve work-life
balance.
EMPLOYEE-
FRIENDLY
POLICIES
Learn and grow through
on-the-job training,
access to world-class
technology, cross-
functional movement,
and global mobility
opportunities.
LEARNING AND
DEVELOPMENT
We have been awarded
the ISO 15001, ISO 9001,
and OHSAS 18001
certifications, a
reflection of our
commitment to
employee health and
safety.
FOCUS ON
HEALTH AND
SAFETY
WHY WE ARE DIFFERENT

28. THANK YOU
THANK YOU
THANK YOU