Production Scheduling with screen shots and demo flow.ppt

Production scheduling demo flow

1. <Insert Picture Here>
Oracle Production Scheduling Overview

2. How can you:
•Sequence orders to best use your production resources?
•Offload production to alternate resources?
•Minimize the effect of unplanned production and down time?
•Evaluate the impact of a supply shortage on fill rates?
•Support revenue growth using existing production assets?
Typical Scheduling Challenges

3. Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
Enables you to…
Oracle Production Scheduling

4. Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
Enables you to…
Oracle Production Scheduling

5. Maximize Production Resource Utilization
Keep Shop Schedules Updated
•Easily create feasible
schedules
•Publish detailed dispatch
list with updated priorities
•Compare KPI’s among
scenario’s
•Immediately highlight the
impact of a change
•Quickly simulate
reschedules
•Highlight issues with
exception alerts

6. PS Dispatch List

7. •Determine a feasible schedule
considering all your constraints
•Schedule and synchronizes multiple
stages of production
•Automatically detects floating
bottlenecks
•Considers all material and resource
constraints
•Easily identify issues
•Exceptions highlight constraints
•Drill directly to root causes
Easily create feasible schedules
Maximize Resource Utilization

8. •Minimize setup time
•Intelligent sequencing to minimize major
and minor setups
•Recognizes last operation run
•Setup information comes directly from
JD Edwards EnterpriseOne
•Run optimization
•Plan for campaigns to optimize setup
while respecting minimum run
constraints
•Weigh on-time performance versus
setup and carrying costs
Minimize lost utilization due to setup time
Maximize Resource Utilization

9. Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
Enables you to…
Oracle Production Scheduling

10. •Exceptions and alerts highlight issues
•Identify potential late demands
•Alerts identify the root cause of the
issue
•Easy drill directly to the problem area
•Fast simulation and drag and drop
rescheduling
•Enables scheduler to quickly asses
potential corrective action
Easily identify and resolve issues
Improve Shop Floor Performance

11. •Publish schedule directly to execution
•Reschedules of existing work orders
•Release of new production
•Assignment to alternate resources
•Publish dispatch list with detailed
schedule and priorities
•Easily view list of operations on a
resource
•Clear and up-to-date priorities for
production
Seamlessly communicate current priorities to production
Improve Shop Floor Performance

12. Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
Enables you to…
Oracle Production Scheduling

13. •Easily compare multiple scenarios
•Unlimited what if scenarios
•Seeded key performance indicators to assess
schedule quality
•Evaluate schedule on multiple metrics
•Delivery performance (late days, late orders)
•Cost
•Inventory performance
•Easily implement the approved schedule
•Release approved schedule directly to
execution
Quickly determine the most optimal shop floor schedule
Determine the Best Schedule

14. •Issue
•Important demands are not going to be met
on time
•Analysis
•One resource is the bottleneck and is
completely consumed
•All production on this resource is required for
critical production
•Working weekend overtime would enable all
demand to be met on time
•Decision
•Authorize overtime for the weekend
•Release new schedule to the shop floor
•Get approval for cost of overtime
Example: evaluate and adjust schedules
Determine the Best Schedule

15. Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
Enables you to…
Oracle Production Scheduling

16. •Make better decisions faster by choosing
alternatives
•Automatically detects floating bottlenecks
•Offloads to alternate resources
•Enforces all capacity constraints including
materials, resources, and tools
•Start quickly
•Planners define the problem to solve
•Seamless integration with Advanced Supply
Chain Planning and Oracle E-Business suite
– Leverage existing setup data
Scheduling for planners, not programmers
Out-of-the-box Scheduling

17. •Focus on Process Manufacturing
•Co-products and by-products
•Hard links
•Campaigns
•Changeovers – Allergens, Flavor, Kosher
Detailed schedules for all Oracle execution processes
Schedule Any Mode of Manufacturing

18. Quick Production Scheduling Demo

19. Quick Production Scheduling Demo
•Read the slide notes !
•Screen shots are accurate but not latest 8.12.1 color
scheme.

20. Typical Scheduling Questions
•How do you sequence orders to make the best use of
your production resources?
•When should you offload production to alternative
resources?
•How do you minimize the effect of unplanned
production and mfg. down time?
•What is the impact of a supply shortage on customer
fill rates?
•How do you schedule resources to support revenue
growth using exiting assets

21. Scheduling Challenges
•Multi-Stage Production Synchronization
•Sequence Dependant Setups
•Time
•Cost
•Temporal Relationships between Operations
•Customer Priority Levels, Cancellations, and Modifications
•Batch Sizing
•Operation Yields
•Outsourced Operations
•Schedule Analysis – Cycle Time, Fill Rate, Inventory Turns

22. PS Current Functionality
•Event-based bucketless
•Generative & repair based
•Demand or Work Order driven
•Multi-Scenario with KPI’s
•Intuitive graphical model
•Machine, Tool, Crew and Material
constrained
•Dynamic capacity constraints
•Resource calendars
•Floating bottleneck detection
•Alternate routings, operations and
resources
•Operation Effective Dates
•Complete Routing Precedence
relationships
•Graphical Pegging
•Resource dependent rates
•Resource dependent lot-sizes
•Dynamic safety stock levels
•Co-products and by-products
•Sequence dependent changeover cost and
time
•Optimized run sequence
•Optimized run lot-size
•Demand Priorities
•Alternate Suppliers
•Alerts with suspected cause
•Advanced analytical views
•TOC Buffer Planning

23. Demonstration Scenario
•Review of New Schedule
•Exception Management through Alerts
•What if Scenario
•KPI’s
•Overview of Graphical Analysis

24. Production Scheduling – Demand Gantt Chart

25. Drill into Alerts to Find Source of Constraint

26. What if Scenario

27. What if scenario – Rush a Constrained Part

28. KPI’s and Scenario Comparison

29. Resource Gantt Chart

30. Combined View – Resource and Operations Gantt

31. Combined View – Item Gantt and Graph

32. Combined View – Resource Gantt and Utilization

33. Dispatch List

34. Summary of Operational Benefits
•Planning Cycle Time Reduced and Schedule Quality
Improved:
•Increased Customer Service
•Better Resource Utilization and Throughput
•Reduced WIP Inventory
•Accurate Decision Support
•Greater Flexibility and Faster Response Time
•Improved ability to deliver on promises in the face of execution
problems

35. General Electric Energy
•Improved schedule accuracy &
confidence by reflecting real
constraints
•Finite machine, crew and tool
resource constraints
•Floating resource bottlenecks
due to demand mix variability
•Operation sequence
dependent setup times
•Operation buffering to avoid
intermittent glue gun usage
•Alternate resources with
preferences
•Simulations of hot order impact
on existing schedule
•Usage of complex demand
priorities
•Manufacturing replacement parts for
industrial air pollution control equipment.
The Project:
•Improve schedule accuracy & confidence
•Ad-hoc Order Promising simulations
The Solution:
•Production Scheduling

36. Additional Screen Shots from 8.12.1

37. Basic Model in Gant Form;
8.12.1 color scheme

38. Multiple views of routings
and products being run;
colors highlight problems

39. Integrated
routing/capacity views

40. Changeover Editor
allows you to
specify the times
needed to change
from one product to
another.

41. Dispatch list ready to
export to ERP or MES
system; shows machine
and crew loading

42. Detailed product dispatch
at an operation

43. A
Q
&
Q U E S T I O N S
A N S W E R S